Allied Systems LONG REACH CCHA Installation Maintenance And Service Manual Download | Manualshive

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45-034, REV. 5/18

Installation, Maintenance and

Service Manual

CCHA

Carton Clamp with Load Stabilizer

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Summary of Contents for LONG REACH CCHA

Page 1: ...1 45 034 REV 5 18 Installation Maintenance and Service Manual CCHA Carton Clamp with Load Stabilizer ...

Page 2: ...g 9 3 14 Operator s Controls 9 3 15 Industry Standards 10 3 16 Clamp Open Control 10 SECTION 4 INSTALLATION PROCEDURE 4 1 Truck Requirements 12 4 2 Attachment Installation 12 4 5 Hydraulic Connections 13 SECTION 5 SERVICE PROCEDURE 5 1 Attachment Removal 14 5 2 Arm Removal 14 5 3 Arm Installation 14 5 4 Cylinder Removal 14 5 5 Cylinder Installation 14 5 6 Cylinder Disassembly 15 5 7 Cylinder Inspe...

Page 3: ...te the Long Reach nameplate upper left corner on the body Record the infor mation from the nameplate along with the date received at the bottom of this page If the nameplate is missing look for the serial number stamped directly into the metal at the nameplate location and consult the factory for details A ...

Page 4: ... the information that is represented in an 18 digit model number Always include model and serial number when ordering parts or requesting service information Series Model Number SERIES CCHA Citrus clamp carton clamp with stabilizer CAPACITY 030 3 000 lbs FUNCTION 06 Clamp range 24 0 33 0 Stabilizer range 80 0 130 0 Sideshift STABILIZER DIMENSIONS 40 40 long x 24 5 wide stabilizer pad MOUNTING A IT...

Page 5: ...anical limitations of your forklift 3 1 Safety Information Safety is Everyone s Responsibility Whether you are new on the job or a seasoned veteran these safety tips may prevent injury to you to others or to the materials you are handling Always be alert watch out for others and follow these suggestions Attachments handle material not people Safety starts with common sense good judgement properly ...

Page 6: ...of the truck Keep all parts of the body within the driver s compartment Always operate an attachment from the operator s seat never while standing next to the lift truck Do not allow riders on the truck at any time Always use reverse when carrying a load that impedes full vision Watch for pedestrians when transporting Always use personal protective equipment PPE appropriate to the situation 3 7 Pr...

Page 7: ...he electrical system 3 11 Maintenance Warnings Maintenance lubrication and repair of this machine can be dangerous unless performed properly You must have the necessary skills and information proper tools and equipment Work in a method that is safe correct and meets your company s requirements Do not attempt to make adjustments or perform maintenance or service unless you are authorized and qualif...

Page 8: ... tilt loads while traveling Repositioning loads while traveling affects the stability of the truck and may impede vision or clearances Do not use an attachment to open or close boxcar doors Doing so can severely damage the attachment and cause loss of warranty Damage to clamp arms may result in product damage Do not carry loose items or unsupported loads on top of a clamped load Never use chains c...

Page 9: ...speed of the engine and the position of the control lever Engine speed has no effect on lowering speed Before going on the job shift the truck control levers one way and then the other to determine which direc tion the attachment moves when the levers are shifted Make sure the attachment moves smoothly throughout its travel without binding or pinching hoses CAUTION Equipment damage hazard Injury o...

Page 10: ...ve a lever to unclamp the load This requirement applies to new and used attachments being mounted on trucks which shipped from the factory after October 7 2010 and is a recommended feature to be installed on dealer orders and existing applications WARNING Load loss hazard Injury or equipment load damage may result if a fork positioner attachment is used to clamp a load The fork positioner does not...

Page 11: ...eft Rearward or up Forward or down Slope Clockwise Counter clockwise Rearward or up Forward or down Fork position Together Apart Rearward or up Forward or down Trip Engage Release Rearward or up Forward or down Grip Engage Release Rearward or up Forward or down Truck stabilizer Raise Lower Rearward or up Forward or down Clamp Clamp Release Rearward or up Forward or down Figure 3 6 ANSI ITSDF Seque...

Page 12: ...properly 4 When the truck hydraulic system pressures exceed this maximum a relief valve is recommended in the attachment auxiliary system of the truck or on the attachment 5 Consult the truck factory and or Long Reach for guidance 4 2 Attachment Installation WARNING Equipment overload hazard Overloading the truck may cause equip ment damage Consult truck nameplate to determine the capacity of the ...

Page 13: ...psi for all attachment functions To Truck To Clamp Figure 4 2 Jumper Line 3 Install the lines from the truck s hydraulics to the hydraulics of the attachment Figure 4 3 Hydraulic Connection 4 Inspect installation to ensure hoses are not kinked or pinched between the truck carriage and attachment 5 Operate the attachment continuously for several minutes to determine that all hydraulic connections a...

Page 14: ...es after hydraulic service has been performed to bleed trapped air out of the system before returning attachment to service 5 2 Arm Removal 1 Extend the arms outside the body Remove the hair pin and cotter pin from the rod end of the cylinder Figure 5 1 Clevis Pin Hair Pin Arm Weldment Cylinder Figure 5 1 Arm Cylinder 2 Tie the cylinder up to support the weight when removed from the arm lug Activa...

Page 15: ...der the rod end of the cylinder Figure 5 2 Figure 5 2 Cylinder Vise 3 Spread and remove the retaining ring from the gland cap 4 Push gland inward 1 inch and pry out lock ring 5 Remove the rod assembly from the cylinder tube 6 Clamp the rod assembly in a soft jawed vise on the wrench flats not on the rod surface If the rod does not have wrench flats use two pieces of wood on both sides of the rod t...

Page 16: ... on the piston Improper installation will result in poor performance The cupped side or O ring side of the seal should be facing the gland cap Figure 5 6 O Ring Seal Piston nut Piston Cylinder rod Figure 5 6 Piston Seal 3 Install the seals and wipers in the gland cap Note the direction of the seals The cupped side or O ring side of the seal should be facing the piston Figure 5 7 Wiper ring Lock ri...

Page 17: ... hydraulic system Activate the hydraulic functions several times after hydraulic service has been performed to bleed trapped air out of the system before returning attachment to service 5 11 Camber Adjustment 1 The term camber refers to the tilt of the contact pads as viewed directly from the front or rear of the attachment 2 Positive camber the desired configuration means that the contact pads ar...

Page 18: ...re closer together than the rear edges 4 To adjust the toe out first loosen the lock nuts and then screw the adjustment screws out counter clockwise for greater toe out in for less Be sure to adjust both the top and bottom adjustment screws found on each platen support Figure 5 9 5 13 Rotating Contact Pads 1 As the contact pads wear it may be necessary to rotate or replace them Pad surfaces may we...

Page 19: ... body sections wipe off excess 500 Hour Maintenance 1 Inspect base and lower retainer for hairline cracks or signs of structural failure particularly at the welds 6 2 Torque Specifications The following torque values are to be used on all fasteners unless otherwise specified Lubricated refers to fasteners in the As Received condition which is normally a light preservative oil coating on unplated f...

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