ALLIANCE PAC520T Page 28 Installation Operation & Maintenance Download | Manualshive

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Installation

Pallet Removal

The machine is delivered bolted onto the transport pallet and
packed in shrink-wrap foil or box.
1.   Remove packing from machine.
2.   Remove front and rear panel.
3.   Remove bolts between machine and pallet.
4.   When machine is lifted off pallet, make sure the machine does

not come down on the floor with either of the rear corners
first. The machine's side panel can be damaged.

NOTE: Two self-adhesive rubber stop-blocks are
supplied with the machine. They may be applied as
paint protection when opening the door.

Installation

©

Copyright, Alliance Laundry Systems LLC -

DO NOT COPY or TRANSMIT

28

Part No. D1599ENR14

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Summary of Contents for PAC520T

Page 1: ...o Page 9 for Model Identification Original Instructions Keep These Instructions for Future Reference CAUTION Read the instructions before using the machine If this machine changes ownership this manua...

Page 2: ......

Page 3: ...34 Drain Connection 35 Drain Valve 36 Drain Pump 7 5 kg 20 lb 75 L Models outside of North America 39 Water Connection Requirements 41 Connecting Hoses 43 Water Reuse Connection Optional 45 Reused Wat...

Page 4: ...g 66 Connection of External Liquid Supplies 67 Electrical Connection of External Liquid Soap Supply System 68 External Wait Control 68 Chemical Injection Supply System 68 Operation 70 Operating Instru...

Page 5: ...and combustible products Do not add the following substances or textiles containing traces of the following substances to the wash water gasoline kerosene waxes cooking oils vegetable oils machine oil...

Page 6: ...after power ing OFF This is an imminently hazardous situation that if not avoided will cause severe personal injury or death Before starting inspection of the inverter check for residual voltage acros...

Page 7: ...ury death and or prop erty damage unique_2_Connect_42_note 1620386305525 WARNING Never interfere with the setting of the door handle Never try to modify the setting or repair the handle Any interferen...

Page 8: ...technician 3 Do not attempt to operate the machine if any of the following conditions are present a The door does not remain securely locked during the en tire cycle b Excessively high water level is...

Page 9: ...PA55_X_CONTROL_PLUS LAC240X LAX180T AR180N_X_CONTROL PA70_X_CONTROL LAC280T LAX180X AR180N_X_CON TROL_PLUS PA70_X_CONTROL_PLUS LAC280X LAX240T AR240M_X_CONTROL PA80_X_CONTROL LAC332T LAX240X AR240M_X...

Page 10: ...40N_X_CON TROL_PLUS RX180N_X_CONTROL LAH240X PAC105T MWCX40_X_CON TROL_PLUS RX240M_X_CONTROL LAH280T PAC105X MWCX40_X_CONTROL RX240M_X_CON TROL_PLUS LAH280X PAC135T MWCX120_X_CONTROL RX240N_X_CONTROL...

Page 11: ...0X SAC080D RX180N_X_CON TROL_PLUS PAX280X PAH240T SAC105D PAC180T PAX332T PAH240X SAC135D PAE180T PAX332X PAH280T SAC240D PAH180T PAX520T PAH280X SAX080D PAX180T PAX520X PAH332T SAX105D SAE180D PAY080...

Page 12: ...SAM180D PAM180X PAM180T IAM240J IAM240R SAM240D PAM240X PAM240T IAM280J IAM280R SAM280D PAM280X PAM280T IAM332J IAM332R SAM332D PAM332X PAM332T IAM520J IAM520R SAM520D PAM520X PAM520T UAC080I UAU080I...

Page 13: ...The manufacturing date for your unit can be found on the serial number The last two characters indicate first the year and then the month Refer to Table 1 and Table 2 For example a unit with serial nu...

Page 14: ...or B February C or D March E or F April G or H May J or K June L or M July N or Q August P or S September R or U October T or W November V or Y December X or Z Table 2 Introduction Copyright Alliance...

Page 15: ...terature or replacement parts are required contact the source from which the machine was purchased or contact Alliance Laun dry Systems at 1 920 748 3950 for the name and address of the nearest author...

Page 16: ...n mm 30 91 785 30 91 785 35 43 900 36 02 915 41 73 1060 44 68 1135 40 55 1030 51 77 1315 Weight and Shipping Information Net weight lbs kg 100G 298 135 375 170 419 190 563 255 606 275 639 290 904 410...

Page 17: ...4 40 620 29 53 750 29 53 750 29 53 750 35 98 914 35 98 914 Cylinder depth in mm 13 78 350 13 78 350 17 72 450 16 14 410 21 46 545 24 41 620 19 88 505 31 10 790 Cylinder volume ft3 l 2 6 75 3 7 105 4 8...

Page 18: ...A 540 N A Extraction RPM 200G 820 760 760 690 690 690 N A N A Heating Electric kW 6 9 4 6 6 9 12 9 12 12 18 18 21 9 27 40 6 Steam psi bar 15 116 1 8 15 116 1 8 15 116 1 8 15 116 1 8 15 116 1 8 15 116...

Page 19: ...3 9 944 4 2 1461 6 5 1888 8 4 Maximum static load on floor lbs kN 150G N A N A N A N A N A N A 1461 6 5 N A Maximum static load on floor lbs kN 200G 427 1 9 495 2 2 607 2 7 899 4 0 1012 4 5 1101 4 9...

Page 20: ...9 495 1124 2 2 5 764 1439 3 4 6 4 832 1911 3 7 8 5 877 2226 3 9 9 9 N A N A Dynamic floor pres sure lbs ft2 kN m2 100G 75 71 3 62 3 39 79 83 3 78 3 98 78 89 3 73 4 24 76 90 3 62 4 29 71 102 3 42 4 91...

Page 21: ...13 7 12 7 12 7 11 5 11 5 11 5 N A N A General Data Ambient Tempera ture F C 41 95 5 35 Relative Humidity 30 90 without condensation Height above sea level ft m up to 3280 up to 1000 Storage Tempera t...

Page 22: ...ction 10 Recycled water valve cable inlet 11 Cold water inlet soft 12 Cold water inlet hard 13 Electrical connection 14 Hot water inlet 15 Main switch 16 Heating change over switch 17 Liquid soap pump...

Page 23: ...1 40 79 1036 36 85 936 48 07 1221 I 40 35 1025 44 68 1135 44 68 1135 51 85 1317 51 85 1317 51 85 1317 55 63 1413 52 44 1332 J 39 76 1010 44 09 1120 44 09 1120 51 06 1297 51 06 1297 51 06 1297 53 78 13...

Page 24: ...00 G Extraction CHM2467N_SVG F E E D D C C B A 1 G C C 1 Front of machine Figure 3 Mounting Bolt Hole Locations in mm Spec ifica tion 7 5 kg 20 lb 75 L 100G or 200 G 10 5 kg 25 lb 105 L 100G or 200G 1...

Page 25: ...520 L CHM2468N_SVG G F E E D D C C C C B A 1 H H H H 1 Front of machine Figure 4 Mounting Bolt Hole Locations in mm Speci fica tion 18 kg 40 lb 180 L 200G 24 kg 55 lb 240 L 200G 28 kg 70 lb 280 L 200G...

Page 26: ...0 lb 332 L 52 kg 120 lb 520 L G 33 01 838 5 38 76 984 5 41 71 1059 5 37 82 960 5 49 04 1245 5 H 3 23 82 3 23 82 3 23 82 3 23 82 3 23 82 Table 5 Floor Mounting Layout Dimensional Clearances A CZW110N B...

Page 27: ...ll or other machine mini mum 0 79 20 0 79 20 0 79 20 0 79 20 0 79 20 0 79 20 0 79 20 0 79 20 B Distance to wall minimum 20 500 20 500 20 500 20 500 20 500 20 500 20 500 20 500 C Distance above machine...

Page 28: ...e and pallet 4 When machine is lifted off pallet make sure the machine does not come down on the floor with either of the rear corners first The machine s side panel can be damaged NOTE Two self adhes...

Page 29: ...ure 7 2 Excavate to a depth as indicated in Table 8 from the top of the existing floor 3 Wet the excavated area and spread over with cement 4 Drill holes refer to manufacturer s requirements for drill...

Page 30: ...L A 30 71 780 34 25 870 34 25 870 39 76 1010 39 76 1010 39 76 1010 46 46 1180 46 46 1180 B Refer to Table 4 or Table 5 Specification F C Refer to Table 4 or Table 5 Specification G D 2 95 75 E 31 12...

Page 31: ...lead to the machine becoming damaged during operation be sure to use the nuts and washers sup plied with the machine during installation North American Models Mounting bolts must meet the follow ing r...

Page 32: ...d the floor Refer to Figure 10 and Figure 11 The dimensions of the spacers must be the same as the dimension of the machine frame in the place where the anchor bolts are located 80 x 80 mm 3 Fit a was...

Page 33: ...2 1 1 Washing machine 2 Spacing washers as needed 3 Concrete floor Figure 10 18 kg 40 lb 180 L 24 kg 55 lb 240 L and 28 kg 70 lb 280 L with 200 G Extraction 35 kg 80 lb 332 L and 52 kg 120 lb 520 L CH...

Page 34: ...achine to drain away Do not omit this step IMPORTANT DO NOT omit this step 5 Allow machine grout to set but not cure 6 Remove the spacers carefully allowing the machine to settle into the grout 7 Allo...

Page 35: ...Drain Connection CHM2513N_SVG 1 1 Drain connection Figure 12 Installation Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 35 Part No D1599ENR14...

Page 36: ...ck or siphon ing Connect a 3 inch 76 mm pipe or rubber hose to the machine s drain pipe ensuring a downward flow from the machine Avoid sharp bends which may prevent proper draining The drainage pipe...

Page 37: ...lb 240 L 28 kg 70 lb 280 L 35 kg 80 lb 332 L 52 kg 120 lb 520 L A 3 75 3 75 3 75 3 75 3 75 3 75 3 75 3 75 B 3 46 88 3 85 98 3 95 98 5 12 130 5 12 130 5 12 130 4 72 120 4 72 120 C mini mum 0 79 20 0 7...

Page 38: ...Table 10 The main drain channel pipe must have the capacity to be able to handle the total output of all connected machines In a drainpipe a vent must be provided every 65 62 ft 20 m to assure the dra...

Page 39: ...Vent 2 Flow Figure 14 Drain Line Sizing Minimum Drain ID in mm A 1 Machine B 2 Machines C 3 Machines 3 75 4 100 5 125 Table 11 Installation Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSM...

Page 40: ...e so that the hose bend must not be located lower than the water level to provide sufficient si phon effect In order to achieve good draining the hose must not bend at a sharp angle Refer to Figure 15...

Page 41: ...ls outside of North America For 7 5 kg 20 lb 75 L 10 5 kg 25 lb 105 L 13 5 kg 30 lb 135 L 18 kg 40 lb 180 L and 24 kg 55 lb 240 LModels to connect cold water use a hose with plastic elbow To connect h...

Page 42: ...models Connections should be supplied by a hot and a cold water line of at least the sizes shown in Water Supply Line Sizing Installation of additional machines will require proportionately larger wat...

Page 43: ...al min at 60 PSI l min at 4 bar 52 kg 120 lb 520 L 96 68 367 18 kg 24 kg 40 lb 55 lb 180 L 240 L optional Table 13 Suitable air cushions risers should be installed in supply lines to prevent hammering...

Page 44: ...ther hose couplings to the hot and cold valve connections at the rear of the washer NOTE If using hoses with BSPP thread coupling connect the BLACK colored hose coupling end of the fill hoses with fil...

Page 45: ...e to use a hose with enhanced performance such as the rubber EPDM hose The water reuse system must be fitted with a filter which must be regularly and thoroughly cleaned based on water quality This cl...

Page 46: ...ct electric power and wait ten 10 minutes before servicing W911 WARNING Dangerous voltages are present inside the machine Only qualified personnel should attempt adjustments and troubleshooting Discon...

Page 47: ...Circuit Interrupter GFCI Appliance Leakage Current Interrupter ALCI or Earth Ground Leakage Current Breaker When locally allowed an RCD must be installed In some power network earthing systems an RCD...

Page 48: ...ining AWG Sizes Power supply protection device nominal current US Min phase conductor section AWG mm2 Min protection conduc tor section AWG mm2 Automatic circuit break ers Fuses 16A 15A 10A 10A 15 1 5...

Page 49: ...M2488N_SVG 7 6 5 4 3 2 1 1 Main switch 2 Strain relief 3 Sag of inlet cable 4 N 5 W 6 V 7 U Figure 27 North American Models 1 Main switch 2 Strain relief 3 Sag of inlet cable 4 L3 5 L2 N 6 L1 Figure 2...

Page 50: ...s leg should be identified throughout the system with red or orange tape on the wire at each connection point The stinger leg should be connected to the center Phase B on the reactor Table 15 Input Vo...

Page 51: ...100 feet 30 m Single Phase Connections Optional Single Phase Connection North American Models Connect the electrical service s wires to the machine s electrical connection terminal as shown Electrical...

Page 52: ...3 PE PE Ground Table 18 North American Models with Three Phase Connec tion L1 L2 PE L1L2 L3 PE L3 CHM2498N_SVG Figure 33 Three Phase Connection Models Outside of North America Connect the electrical s...

Page 53: ...rmer must be se lected For example if the voltage range is 208 240V the connec ted terminal transformer will be 240V If the supply voltage is 208V redirect the voltage wire to the 208V terminal Freque...

Page 54: ...A N A 200 240 50 60 1 2 L1 L2 or L1 N 0 6 4 4 10 3 4 17 3 20 5 24 4 6 32 200 240 50 60 3 3 L1 L2 L3 0 6 4 4 10 6 5 19 1 6 25 9 5 26 5 9 32 380 415 N 50 60 3 4 L1 L2 L3 N 0 6 4 4 10 5 1 10 4 6 16 6 5...

Page 55: ...17 5 3 20 5 1 25 4 6 32 200 240 50 60 3 3 L1 L2 L3 0 65 6 3 10 6 6 20 1 6 25 9 6 27 6 9 32 12 6 35 2 12 40 380 415 N 50 60 3 4 L1 L2 L3 N 0 65 6 3 10 6 6 12 5 6 16 9 6 17 5 9 20 12 6 22 4 12 25 380 4...

Page 56: ...0 415 N 50 60 3 3 L1 L2 L3 0 85 7 2 10 6 8 19 6 25 200 240 50 60 3 3 L1 L2 L3 N A N A N A 9 8 28 5 9 32 12 8 36 12 40 380 415 N 50 60 3 4 L1 L2 L3 N 0 85 7 2 10 6 8 12 6 16 9 8 17 6 9 20 12 8 22 5 12...

Page 57: ...32 380 415 50 60 3 3 L1 L2 L3 0 85 3 1 10 12 7 20 5 12 25 18 7 29 5 18 32 440 480 50 60 3 3 L1 L2 L3 0 85 3 1 10 12 7 19 2 12 25 18 7 27 2 18 32 Table 23 18 kg 40 lb 180 L Models 200G Voltage V Frequ...

Page 58: ...eating kW Fuse A 380 415 N 50 60 3 4 L1 L2 L3 N 1 2 9 1 16 12 9 23 5 12 25 18 9 31 18 32 380 415 50 60 3 3 L1 L2 L3 1 2 3 3 10 12 9 20 7 12 25 18 9 29 7 18 32 440 480 50 60 3 3 L1 L2 L3 1 2 3 3 10 12...

Page 59: ...3 3 L1 L2 L3 1 2 3 3 10 19 30 18 32 440 480 50 60 3 3 L1 L2 L3 1 2 3 3 10 19 28 18 32 Table 25 24 kg 55 lb 240 L Models 200G Voltage V Frequency Hz Phase Wire Standard Electric Heat Total Power kW Fu...

Page 60: ...Heat Total Power kW Full Load Amps A Fuse A Total Power kW Full Load Amps Electric Heating kW Fuse A 200 240 50 60 1 2 L1 L2 or L1 N 1 6 9 8 16 N A N A N A 200 240 50 60 3 3 L1 L2 L3 1 6 9 8 16 19 3 5...

Page 61: ...N 1 6 9 9 16 N A N A N A 200 240 50 60 3 3 L1 L2 L3 1 6 9 9 16 19 3 51 2 18 63 23 2 61 21 9 63 380 415 N 50 60 3 4 L1 L2 L3 N 1 6 9 9 16 19 3 31 9 18 32 23 2 37 6 21 9 40 380 415 50 60 3 3 L1 L2 L3 1...

Page 62: ...L1 L2 L3 2 3 8 2 16 28 5 43 5 27 50 440 480 50 60 3 3 L1 L2 L3 2 3 8 2 16 28 5 51 9 27 63 Table 29 52 kg 120 lb 520 L Models Voltage V Frequency Hz Phase Wire Standard Electric Heat Total Power kW Fu...

Page 63: ...Total Power kW Full Load Amps A Fuse A Total Power kW Full Load Amps Electric Heating kW Fuse A 440 480 50 60 3 3 L1 L2 L3 4 1 9 6 16 43 81 5 40 6 100 Table 30 Installation Copyright Alliance Laundry...

Page 64: ...60 1 2 L1 N 11 7 15 14 2 5 X and Z 208 240 60 1 2 L1 L2 or L1 N 6 3 10 14 2 5 Table 32 13 5 kg 30 lb 135 L Models Code Voltage V Frequen cy Hz Phase Wire Full Load Amps A Circuit Breaker CSA A AWG mm...

Page 65: ...9 15 14 2 5 Table 36 35 kg 80 lb 332 L Models Code Voltage V Frequen cy Hz Phase Wire Full Load Amps A Circuit Breaker CSA A AWG mm2 X and Z 208 240 60 1 2 L1 L2 or L1 N 16 20 14 2 5 7 440 480 60 3 3...

Page 66: ...se an inlet steam pressure hose only adapted to the steam valve with appropriate seal suitable for the applied working pressure Steam Valve Installation 1 Remove the rear cover 2 Fit the bracket with...

Page 67: ...fig_z4f_21p_dmand d8e18094 fig 1608326066999 NOTE Recommended setting of the pump s flow rate is 60 to 100 liters per hour 1 External Supply Hose Connections 2 Cable Bushing 3 Control Signals Terminal...

Page 68: ...ox with the cover For details about liquid soap supply sytem programming refer to Programming Manual External Wait Control This function can be activated by an external contact which is connected betw...

Page 69: ...chemical injection supply system Chemical Injection Supply System 1 Injection Point 2 Chemical Dispenser Pump Outlet 3 PVC Pipe Figure 39 Installation Copyright Alliance Laundry Systems LLC DO NOT COP...

Page 70: ...The safety system serves as protection against violent handling and damage to the door lock while the machine is operating 6 Choose the desired wash program best corresponding to the quality of the ga...

Page 71: ...pletion the door lock unlocks and the display shows UNLOAD WARNING If after a power disconnect the machine door cannot be opened and the machine is fitted with an automatic unlocking circuit wait unti...

Page 72: ...nning from the step in which the program was interrupted For machines fitted with an automatic door lock unlocking mod ule refer to Automatic Door lock Unlocking Module Optional section If during the...

Page 73: ...are not functioning properly dis connect power and call a service technician 2 Check the machine for leaks a Start an unloaded cycle to fill the machine b Verify that door and door gasket do not leak...

Page 74: ...can be ordered from Alliance Laundry Systems under part number 571642 b Try to turn the door in a clockwise or counterclockwise rotation If the door can me moved clockwise or counter clockwise replace...

Page 75: ...the door If the torque value isn t between 2 5 and 4 0 Nm 22 13 and 35 40 in lbs adjust the door s closing torque 7 8 After a cycle has been completed check the shock absorb ers to see if they are wa...

Page 76: ...d precautions when disassembling the washer to avoid injury from glass or sharp metal edges W908 Disposal of Unit This appliance is marked according to the European directive 2002 96 EC on Waste Elect...

Page 77: ...O O This table is prepared in accordance with the provisions of SJ T 11364 O Indicates that the content of said hazardous substance in all of the homogenous materials in the component is within the li...

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