Alliance Laundry Systems WF150 Instruction Manual Download Page 1

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WF150, WF185, WF235, WF305, WF400

Instruction manual

Washer Extractors

Technical specifications

Installation instructions

Maintenance

for corresponding “CWF” and “IWF”

models, see page 6 for complete model

list

Part No. D0908R7

Code: 249/00383/10

January 2011

Summary of Contents for WF150

Page 1: ... WF400 Instruction manual Washer Extractors Technical specifications Installation instructions Maintenance for corresponding CWF and IWF models see page 6 for complete model list Part No D0908R7 Code 249 00383 10 January 2011 ...

Page 2: ......

Page 3: ...s 24 Surface 24 Anchoring on a metal base 24 Directly on the ground 24 Mounting Bolt Hole Locations for machines WF150 IWF150 IWF033 CWF033 25 Mounting Bolt Hole Locations for machines WF185 IWF185 IWF040 CWF185 CWF040 26 Mounting Bolt Hole Locations for machines WF235 IWF235 IWF055 CWF235 CWF055 27 Mounting Bolt Hole Locations for machines WF305 IWF305 IWF075 CWF305 CWF075 28 Mounting Bolt Hole L...

Page 4: ... 45 Internal connections of the electrical heating 45 Maintenance instruction of the machine 46 End of day 46 General maintenance 46 Periodical maintenance 46 Annual maintenance 47 Contact Information 48 Nameplate 48 Repair and after sales service 50 ...

Page 5: ...5 ...

Page 6: ...0SL2 IWF040SX2 IWF040SY2 IWF055AN2 IWF055MN2 IWF055MC2 IWF055MD2 IWF055ME2 IWF055ML2 IWF055MX2 IWF055MY2 IWF055SC2 IWF055SD2 IWF055SE2 IWF055SR2 IWF055SL2 IWF055SX2 IWF055SY2 IWF075AN2 IWF075MN2 IWF075MC2 IWF075MD2 IWF075ME2 IWF075ML2 IWF075MX2 IWF075MY2 IWF075SC2 IWF075SD2 IWF075SE2 IWF075SR2 IWF075SL2 IWF075SX2 IWF075SY2 IWF150AN2 IWF150MN2 IWF150MC2 IWF150MD2 IWF150ME2 IWF150ML2 IWF150MX2 IWF15...

Page 7: ...E2 IWF305SR2 IWF305SL2 IWF305SX2 IWF305SY2 IWF305ZN2 IWF305ZC2 IWF305ZD2 IWF305ZE2 IWF305ZL2 IWF305ZX2 IWF305ZY2 CWF033AN2 CWF033MN2 CWF033MC2 CWF033MD2 CWF033ME2 CWF033ML2 CWF033MX2 CWF033MY2 CWF040AN2 CWF040MN2 CWF040MC2 CWF040MD2 CWF040ME2 CWF040ML2 CWF040MX2 CWF040MY2 CWF055AN2 CWF055MN2 CWF055MC2 CWF055MD2 CWF055ME2 CWF055ML2 CWF055MX2 CWF055MY2 CWF075AN2 CWF075MN2 CWF075MC2 CWF075MD2 CWF075M...

Page 8: ...rds MOVING PARTS HAZARD This symbol alerts you to the presence of possible dangerous moving parts within the machine Guards should always be in place when the machine is in operation Be very careful when servicing the drive system PINCHING HAZARD This warning symbol indicates the presence of a pinch point on the machine This is a place where your hand might be pinched or crushed resulting in a sev...

Page 9: ...nded over to the applicable collection point for the recycling of electrical and electronic equipment Ensuring this product is disposed of correctly you will help prevent potential negative consequences for the environment and human health which could otherwise be caused by inappropriate waste handling of this product The recycling of materials will help to conserve natural resources For more deta...

Page 10: ...afety Decals Safety decals appear at crucial locations on the machine Failure to maintain legible safety decals could result in injury to the operator or service technician To provide personal safety and keep the machine in proper working order follow all maintenance and safety procedures presented in this manual If questions regarding safety arise contact the manufacturer immediately Use manufact...

Page 11: ...hat if not avoided will cause severe personal injury or death 9 Do not install or store the washer where it will be exposed to water and or weather 10 Do not tamper with the controls 11 Do not repair or replace any part of the washer or attempt any servicing unless specifically recommended in the user maintenance instructions or in published user repair instructions that the user understands and h...

Page 12: ...ny safety devices 27 Failure to install maintain and or operate this washer according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage 28 It is recommended that the machine be installed by qualified technicians 29 Before starting repairs or maintenance shut off all power and water supplies 30 To prevent fire and explosion Keep the a...

Page 13: ...start with the door open b Close and lock the door and start a cycle Attempt to open the door while the cycle is in progress The door should not open If the door lock and interlock are not functioning properly call a service technician 3 Do not attempt to operate the machine if any of the following conditions are present a The door does not remain securely locked during the entire cycle b Excessiv...

Page 14: ...ch Speed Wash 10 50 tr min RPM Distribution 85 tr min RPM Spin 100 465 tr min RPM G factor Spin 82 Motor 3 phase 4p 1470 tr min 1 1kW 1 47HP Drain valve 2 Water supply Hard soft warm water 3 4 Steam connection Steam connection 3 8 Heating Electrical 230 400 V 12 kW 15 kW 18 kW Electrical 400V 21 kW 24 kW Steam X Warm water without additional heating X Warm water with additional heating X Packing d...

Page 15: ...0 25 2 70 2 76 760 29 92 816 32 12 82 3 23 410 16 14 28 1 1 260 10 24 84 3 31 33 1 3 220 8 66 3 15 Dimensions WF150 IWF150 IWF033 CWF033 Legend metric mm inches A Ventilation soap dispenser B Liquid soap connections C Hard water connections 3 4 D Warm water connections 3 4 E Soft water connections 3 4 F Main switch G Electrical connections I Ventilation tub K Drain valve L Steam connections ...

Page 16: ...22 inch Speed Wash 10 50 tr min RPM Distribution 85 tr min RPM Spin 100 465 tr min RPM G factor Spin 82 Motor 3 phase 4p 1470 tr min 1 1kW 1 47HP Drain valve 2 or 3 option Water supply Hard soft warm water 3 4 Steam connection Steam connection 3 8 Heating Electrical 230 400 V 12 kW 15 kW 18 kW Electrical 400V 21 kW 24 kW Steam X Warm water without additional heating X Warm water with additional he...

Page 17: ...06 4 17 B C D I 109 4 29 G F 1175 46 26 1204 47 4 70 2 76 390 15 35 780 30 71 640 25 2 70 2 76 17 Dimensions WF185 IWF185 IWF040 CWF185 CWF040 Legend metric mm inches A Ventilation soap dispenser B Liquid soap connections C Hard water connections 3 4 D Warm water connections 3 4 E Soft water connections 3 4 F Main switch G Electrical connections I Ventilation tub K Drain valve L Steam connections ...

Page 18: ...mm 27 55 inch Speed Wash 10 50 tr min RPM Distribution 85 tr min RPM Spin 100 445 tr min RPM G factor Spin 82 Motor 3 phase 4p 1470 tr min 1 5 kW 2HP Drain valve 3 Water supply Hard soft warm water 3 4 Steam connection Steam connection 1 2 Heating Electrical 230 400 V 12 kW 15 kW 18 kW Electrical 400V 21 kW 24 kW Steam X Warm water without additional heating X Warm water with additional heating X ...

Page 19: ...97 282 11 1 518 20 39 50 1 97 49 1 93 241 9 49 14 0 55 984 5 38 76 927 36 5 900 35 43 3 19 A Ventilation soap dispenser B Liquid soap connections C Hard water connections 3 4 D Warm water connections 3 4 E Soft water connections 3 4 F Main switch G Electrical connections I Ventilation tub K Drain valve L Steam connections Dimensions WF235 IWF235 IWF055 CWF235 CWF055 Legend metric mm inches ...

Page 20: ... mm 27 55 inch Speed Wash 10 50 tr min RPM Distribution 85 tr min RPM Spin 100 415 tr min RPM G factor Spin 82 Motor 3 phase 4p 1470 tr min 2 2kW 2 94HP Drain valve 3 Water supply Hard soft warm water 3 4 Steam connection Steam connection 1 2 Heating Electrical 230 400 V 18 kW Electrical 400V 18 kW 21 kW 24 kW Steam X Warm water without additional heating X Warm water with additional heating X Pac...

Page 21: ...488 19 21 368 14 47 247 9 72 268 10 55 98 3 86 264 10 39 311 12 22 187 7 36 1169 46 02 3 21 Dimensions WF305 IWF305 IWF075 CWF305 CWF075 Legend metric mm inches A Ventilation soap dispenser B Liquid soap connections C Hard water connections 3 4 D Warm water connections 3 4 E Soft water connections 3 4 F Main switch G Electrical connections I Ventilation tub K Drain valve L Steam connections ...

Page 22: ...ter 700 mm 27 55 inch Speed Wash 10 50 tr min RPM Distribution 85 tr min RPM Spin 100 415 tr min RPM G factor Spin 82 Motor 3 phase 4p 1470 tr min 3 kW 4 02 HP Drain valve 3 Water supply Hard soft warm water 3 4 Steam connection Steam connection 1 2 Heating Electrical 230 400 V 18 kW Electrical 400V 18 kW 21 kW 24 kW Steam X Warm water without additional heating X Warm water with additional heatin...

Page 23: ...15 4 53 488 19 21 368 14 47 247 9 72 268 10 55 98 3 86 264 10 39 311 12 22 187 7 36 1169 46 02 3 23 Dimensions WF400 IWF400 IWF090 Legend metric mm inches A Ventilation soap dispenser B Liquid soap connections C Hard water connections 3 4 D Warm water connections 3 4 E Soft water connections 3 4 F Main switch G Electrical connections I Ventilation tub K Drain valve L Steam connections ...

Page 24: ...400 90 cm 35 43 inch Strength concrete minimum C25 30 C Washer 40x17x4 1 57x0 60x0 15 D Nut M16 5 8 WF150 185 235 M24 WF305 400 E Base of the machine IMPORTANT Machine bolts should be re checked on a quarterly basis The machines must be fixed on a metal base which is securely anchored on a concrete base See Label 2 WF150 WF150 IWF150 IWF033 CWF033 WF185 WF185 IWF185 IWF040 CWF185 CWF040 WF235 WF23...

Page 25: ...780 30 71 640 25 2 70 2 76 731 28 78 410 16 14 70 2 76 33 1 3 28 1 1 260 10 24 Ø 2 2 Ø 0 8 7 670 26 38 4 25 4 Mounting Bolt Hole Locations for machines WF150 IWF150 IWF033 CWF033 Legend metric mm inches ...

Page 26: ...0 30 31 Ø 2 2 Ø 0 8 7 260 10 24 28 1 1 33 1 3 70 2 76 510 20 08 831 32 72 70 2 76 640 25 2 780 30 71 26 4 Mounting Bolt Hole Locations for machines WF185 IWF185 IWF040 CWF185 CWF040 Legend metric mm inches ...

Page 27: ...900 35 43 50 1 97 282 11 1 518 20 39 50 1 97 90 3 54 680 26 77 90 3 54 860 33 86 Ø 27 Ø 1 06 4 27 4 Mounting Bolt Hole Locations for machines WF235 IWF235 IWF055 CWF235 CWF055 Legend metric mm inches ...

Page 28: ...4 46 1 81 1030 40 55 990 38 98 70 2 76 70 2 76 850 33 46 570 22 44 347 13 66 67 2 64 Ø 30 Ø 1 18 28 Mounting Bolt Hole Locations for machines WF305 IWF305 IWF075 CWF305 CWF075 Legend metric mm inches ...

Page 29: ...46 1 81 1200 47 24 990 38 98 70 2 76 70 2 76 850 33 46 740 29 13 347 13 66 67 2 64 Ø30 Ø1 18 4 29 Mounting Bolt Hole Locations for machines WF400 IWF400 IWF090 Legend metric mm inches ...

Page 30: ...n Contents Boiler METRIC US For the WF150 WF150 IWF150 IWF033 CWF033 116 l 4 09 ft For the WF185 WF185 IWF185 IWF040 CWF185 CWF040 145 l 5 12 ft For the WF235 WF235 IWF235 IWF055 CWF235 CWF055 150 l 5 29 ft For the WF305 WF305 IWF305 IWF075 CWF305 CWF075 180 l 6 35 ft For the WF400 WF400 IWF400 IWF090 240 l 8 48 ft Water connection MODEL Inlet flow capacity per minute Gallons Liters INTERNATIONAL ...

Page 31: ...5 IWF040 CWF185 CWF040 if drain valve 3 WF235 WF235 IWF235 IWF055 CWF235 CWF055 WF305 WF305 IWF305 IWF075 CWF305 CWF075 WF400 WF400 IWF400 IWF090 The diameter of the main drain should be adapted to the water flow and the number of machines It should be sufficient to handle at least 160 l min 42 26 gal min per machine It is necessary to connect the main drain at least on one side to an open air bra...

Page 32: ...e AC drive provides overload protection for the drive motor However a separate single or three phase circuit breaker must be installed for complete electrical overload protection This prevents damage to the motor by disconnecting all legs if one should be lost accidentally Check the data plate on the back of the washer extractor or consult Table 3 through 7 for circuit breaker requirements IMPORTA...

Page 33: ...and proper operation the washer extractor must be grounded in accordance with state and local standards If such standards are not available grounding must conform to the National Electric Code article 250 95 The ground connection must be made to a proven earth ground not to a water pipe gas pipe or another metal pipe Provide the necessary equipotential connections according to the local electrical...

Page 34: ...main switch cover plate at back of machine see chapter dimensions part F Run power cable through the cabinet knock out located directly below the cover plate Before installing obtain and install a cord grip to hold the cable in place Never rely upon the electrical connections to hold cable in place Allow some slack in this cable outside of the machine to form a drip loop between the supply power c...

Page 35: ...entified as the neutral wire to the bottom terminal of the auxiliary contactor on the power contactor switch marked N 200 240 volts 1 Phase 2 wire PE 60 Hertz called 1 phase 60 Hz X voltage With supply power of 200 240 Volts 1 phase 2 wire 60Hz after connecting the green yellow PE ground wire connect one power wire to the L1 and power wire to the L2 of the bottom terminals of the power contactor s...

Page 36: ...70 70 4 25 0 X 200 240 50 60 1 3 2 3 PE 12 15 16 14 2 5 N A N A N A N A Alternative Electric Heat Options N 440 480 50 60 3 3 PE 3x3 kW 3x2 kW 26 30 30 10 6 0 P 380 415 50 60 3 3 N PE 34 40 40 8 10 0 Q 200 240 50 60 3 3 PE 50 60 60 6 16 0 X 200 240 50 60 1 3 2 3 PE N A N A N A N A N 440 480 50 60 3 3 PE 3x3 kW 3x4 kW 34 40 40 8 10 0 P 380 415 50 60 3 3 N PE 53 60 60 6 16 0 Q 200 240 50 60 3 3 PE N...

Page 37: ... 57 70 70 4 25 0 X 200 240 50 60 1 3 2 3 PE 12 15 16 14 2 5 N A N A N A N A Alternative Electric Heat Options N 440 480 50 60 3 3 PE 3x3 kW 3x2 kW 26 30 30 10 6 0 P 380 415 50 60 3 3 N PE 34 40 40 8 10 0 Q 200 240 50 60 3 3 PE 50 60 60 6 16 0 X 200 240 50 60 1 3 2 3 PE 50 60 60 6 16 0 N 440 480 50 60 3 3 PE 3x3 kW 3x4 kW 34 40 40 8 10 0 P 380 415 50 60 3 3 N PE 53 60 60 6 16 0 Q 200 240 50 60 3 3 ...

Page 38: ... 62 70 70 4 25 0 X 200 240 50 60 1 3 2 3 PE 16 20 20 12 4 0 N A N A N A N A Alternative Electric Heat Options N 440 480 50 60 3 3 PE 3x3 kW 3x2 kW 27 30 32 10 6 0 P 380 415 50 60 3 3 N PE 40 50 50 8 10 0 Q 200 240 50 60 3 3 PE 56 60 60 6 16 0 X 200 240 50 60 1 3 2 3 PE N A N A N A N A N 440 480 50 60 3 3 PE 3x3 kW 3x4 kW 36 40 40 8 10 0 P 380 415 50 60 3 3 N PE 48 50 50 8 10 0 Q 200 240 50 60 3 3 ...

Page 39: ...Heating Elements Full Load Amps Recommended Circuit Breaker US market AWG mm2 US NON US US NON US N 440 480 50 60 3 3 PE 6 15 10 14 2 5 6x4 kW 32 50 50 8 10 0 P 380 415 50 60 3 3 N PE 16 20 20 12 4 0 43 70 70 4 25 0 Q 200 240 50 60 3 3 PE 16 20 20 12 4 0 6x3 kW 60 70 70 4 25 0 X 200 240 50 60 1 3 2 3 PE 16 20 20 12 4 0 N A N A N A N A Alternative Electric Heat Options N 440 480 50 60 3 3 PE 3x3 kW...

Page 40: ... Elements Full Load Amps Recommended Circuit Breaker US market AWG mm2 US NON US US NON US N 440 480 50 60 3 3 PE 8 15 16 14 2 5 6x4 kW 42 50 50 8 10 0 P 380 415 50 60 3 3 N PE 25 30 32 10 6 0 60 70 70 4 25 0 Q 200 240 50 60 3 3 PE 25 30 32 10 6 0 6x3 kW 70 80 80 4 25 0 X 200 240 50 60 1 3 2 3 PE 25 30 32 10 6 0 N A N A N A N A Alternative Electric Heat Options N 440 480 50 60 3 3 PE 3x3 kW 3x4 kW...

Page 41: ... Check at regular intervals for chemical leaks CAUTION Drill out plugs and nipples before making supply hose connection Failure to do so can cause buildup of pressure and risk a tubing rupture Electrical connection of the liquid soap pumps On machines equipped with a liquid soap connection connect the wires directly on the print board next to the ground wire connection option Connect as indicated ...

Page 42: ...be transformed to other values to drive other type soap pumps Example pumps 24V See Label 7 Also pumps with different operating tension can be combined Example 5 pumps 220V and 1 pump 24V See Label 8 With an external tension 24V DC See Label 9 ...

Page 43: ...n be connected The right connectors form a potential free output contact as a result of which the operating panel detects when the machine is activated or not The left connectors receive the signal by means of which a machine is chosen through the operating panel There are 3 different variations possible according to the output voltage of the operating panel See Labels 10 11 and 12 IMPORTANT If a ...

Page 44: ...mended pressure bar Recommended pressure psi Maximum pressure bar Maximum pressure psi For the WF150 WF150 IWF150 IWF033 CWF033 3 8 1 2 0 5 5 30 80 5 5 80 For the WF185 WF185 IWF185 IWF040 CWF185 CWF040 3 8 1 2 0 5 5 30 80 5 5 80 For the WF235 WF235 IWF235 IWF055 CWF235 CWF055 1 2 1 2 0 5 5 30 80 5 5 80 For the WF305 WF305 IWF305 IWF075 CWF305 CWF075 1 2 1 2 0 5 5 30 80 5 5 80 For the WF400 WF400 ...

Page 45: ...kw 3x2kw 3x3kw See label 14 See label 14 LC1D1810 LC1D1810 See label 15 LC1D1810 18kw 3x3kw 3x3kw See label 14 See label 14 LC1D1810 LC1D1810 See label 15 LC1D1810 21kw 3x3kw 3x4kw See label 16 See label 16 LC1D1810 LC1D1810 24kw 3x4kw 3x4kw See label 16 See label 16 LC1D1810 LC1D1810 Heating R5 3kw LC1D0901 NOTE Other executions are available as options B Black Br Brown Gy Grey Or Orange R Red W ...

Page 46: ...change the setting of the water inlet taps on boiler fed machines once these have been installed It is recommended to leave the door and soap dispenser open after use to ventilate the machine Check for proper door lock operation on a daily basis General maintenance The V belts of the motors should be retightened after two to three months when first used This is necessary because these belts are su...

Page 47: ...an see figure Annual maintenance Belt tension Belt tension testing table Model Belt Frequency Hz Tension force N Deflection mm Deflection force MIN MAX MIN MAX at MIN tension at MAX tension MAX WF150 PJ10 1600 90 95 515 575 8 2 7 40 WF185 PJ10 1600 90 95 515 575 8 2 7 40 WF235 PK8 2050 60 65 633 748 12 10 8 60 WF305 PK8 2050 65 70 748 873 10 8 9 5 60 WF400 PK8 2050 65 70 748 873 10 8 9 5 60 1 Defl...

Page 48: ... Information Nameplate Nameplate Location The nameplate is located at the rear of the machine Always provide the machine s serial number and model number when ordering parts or when seeking technical assistance See labels 17 and 18 ...

Page 49: ...lacement Parts If literature or replacement parts are required contact the source from which the machine was purchased or contact the phone numbers or websites shown on the nameplate Position of the Serialplate ...

Page 50: ...ion Installed by Serial number Operation voltage and frequency Distributor Name Address Tel 9 Alliance Laundry Systems Shephard Street PO BOX 990 Ripon WI 54971 0990 United States Tel 001 920 748 3121 Fax 001 920 748 1645 www comlaundry com Alliance International bvba Nieuwstraat 146 B 8560 Wevelgem Belgium Tel 32 56 41 20 54 Fax 32 56 41 86 74 info alliancels eu www alliancels eu ...

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