Alliance Laundry Systems UHM027D Instructions For Installation, Use And Maintenance Manual Download Page 1

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INSTRUCTIONS FOR INSTALLATION, USE AND

MAINTENANCE

CS2000

ASEP2000

(VERSION ASEP2000.8 EN 01/01/08)

MACHINE N°/SERIAL NUMBER :

1300624

January 2008

Summary of Contents for UHM027D

Page 1: ... 0 INSTRUCTIONS FOR INSTALLATION USE AND MAINTENANCE CS2000 ASEP2000 VERSION ASEP2000 8 EN 01 01 08 MACHINE N SERIAL NUMBER 1300624 January 2008 ...

Page 2: ...o the following models UHM027D UHM033D UHM049D UHM067D These technical documents contain information that is privileged and confidential You are hereby notified that any disclosure or copying is strictly prohibited We will proceed against any breach of this condition ...

Page 3: ...otal protection against opening doors p 8 1 4 2 Protection against unbalance p 9 1 4 3 Heater protection p 9 1 4 4 Security related to the gas heating system p 9 1 5 Heating p 10 2 Technical information regarding the installation p 11 2 1 Technical specifications p 11 2 2 Installation p 12 2 2 1 Maintenance and unpacking p 12 2 2 2 Characteristics of the room p 13 2 2 3 Connections p 14 2 2 4 Firs...

Page 4: ...on p 20 3 2 Usage of washing machines with micro control p 21 4 Periodic maintenance p 21 4 0 Every day p 21 4 1 Every week p 21 4 2 Every month p 21 4 3 Every 3 months p 21 4 4 Every 6 months p 22 4 5 Every year p 22 5 Maintenance instructions p 23 5 1 Remove sealing kit p 23 6 Troubleshooting p 24 6 1 Checks p 24 6 2 Other break downs p 24 7 Problems during operation and start up p 25 ...

Page 5: ...0024 C 01 02 01 Installation scheme of aseptic washer elec and steam 2000 49 AS2000 49 E V AS2000 0025 C 01 02 01 Installation scheme of aseptic washer elec and steam 2000 67 AS2000 67 E V AS2000 0026 A 17 12 01 Soap tray Water inlet CS ASEP2000 AS2000 0027 A 01 10 01 Installation scheme of aseptic washer gas 2000 27 AS2000 27 GAS AS2000 0028 A 01 10 01 Installation scheme of aseptic washer gas 20...

Page 6: ...sher gas 2000 27 CS2000 27 GAS CS2000 0028 B 27 06 02 Installation scheme of aseptic washer gas 2000 33 CS2000 33 GAS CS2000 0029 C 27 06 02 Installation scheme of aseptic washer gas 2000 49 CS2000 49 GAS CS2000 0030 B 27 06 02 Installation scheme of aseptic washer gas 2000 67 CS2000 67 GAS ELECTRICAL DIAGRAMS AND SPARE PARTS LIST Refer to technical manual ...

Page 7: ...Easy to use programs o Control of the machine by a microprocessor with five standard programs washing types It provides the possibility to create 25 other programs according to your requirements No concrete base is required However a stable and level floor is absolutely necessary No vibrations are transmitted to the floor The machine only requires one electrical connection one connection for the h...

Page 8: ... 4 beaters mounted peripherally around the interior allow the laundry to be stirred correctly This assembly is held together by 4 tension rods that traverse the drum from one end to the other 1 2 3 Suspensions The tub drum assembly is suspended by four springs that are attached to the frame and held in place by eight stabilisators thus absorbing all vibration 1 2 4 Porthole The large size porthole...

Page 9: ...for the Aseptic machines the laundry may then be unloaded on the other side of the separation wall in another room without risking contamination of the clean laundry by contact with the dirty laundry or dirty laundry side for the CS machines 1 4 Security 1 4 1 Total protection against opening doors This protection is designed to prevent accidents that might be caused by opening a porthole while th...

Page 10: ...d control plug of the flame causes the closure of the electronic valve in the gas feed while message E13 appears on the micro control display After waiting for about 20 seconds you may then restart the system by a key combination for machine with micro control If the default appears again one of the following faults has occurred o No gas feed check whether the gas feed valves are open o Igniter pl...

Page 11: ...ed in the heater bath the number of resistors being in accordance with the power of the machine UHM027D UHM033D UHM049D UHM067D Number of resistors 6 9 12 15 Total power kW 18 27 36 45 Steam heating through the release of steam pressure delivered by an injector situated in the heater bath Gas heating by a gas heater that is incorporated in the machine A pump provides the required water circulation...

Page 12: ...lande FI Italie IT Suède SE République Tchèque CZ Norvège NO I2H G20 20 SUISSE CH Espagne ES Irlande IE Portugal PT Royaume Uni GB Grèce GR Estonie EE Lituanie LT Lettonie LV Slovaquie SK Slovénie SL Roumanie RO Bulgarie BU II2H3P G20 G31 20 37 SUISSE CH Espagne ES II2H3P G20 G31 20 50 Belgique BE I2E G20 G25 20 25 Belgique BE Chypre CY Malte MT I3P G31 37 France FR II2Esi3P G20 G25 G31 20 25 37 e...

Page 13: ...chine is quite heavy and has imposing dimensions see below Provide lifting and handling devices in order to proceed safely The machine must be handled using a lift truck of sufficient capacity The truck forks must be placed at their maximum distance to avoid toppling the device One must lift the device at its centre centre of gravity on the axis Do not turn the machine over or let it drop e g when...

Page 14: ...machine 430 kg on 1 m The floor must at least be able to support 500 kg per m for the installation of such a machine Correct levelling also guarantees an optimum performance of the suspensions and the water bath which is balanced horizontally All machine types should further be fixed to the floor by self boring plugs of size M12 Indeed when an important unbalance occurs the machine may move slight...

Page 15: ...must be between 2 and 6 bars install a motion absorber system as well as an escape valve to handle high water pressure Diameter of the tubing Machine type Diameter of water connection UHM027D 20 27 3 4 in UHM033D 20 27 3 4 in UHM049D 20 27 3 4 in UHM067D 26 34 1 in UHM027D UHM033D UHM049D UHM067D Water consumption litres Pre washing 47 70 90 130 Washing 47 70 90 130 Rinsing 73 100 120 200 Longest ...

Page 16: ...must be in accordance with valid regulations Note Fuses protect the control and power circuitry Table motor power UHM027D UHM033D UHM049D UHM067D Power in kW 4 4 5 5 5 5 Nominal velocity in tr min 1500 1500 1500 1500 Electrical heating Machines that have electrical heating have connections for The control and motor circuits The heating power circuit Table heating power UHM027D UHM033D UHM049D UHM0...

Page 17: ...d the rest of the installation The installation must be in accordance with the valid norms and regulations of the country involved The gas supply conducts must have sufficient dimensions to minimise pressure loss Its diameter must be calculated as a function of its path length number of bends etc and the power of the device Check that settings of device correspond to type and pressure of gas of in...

Page 18: ...t the pump gas heating rotates in the correct direction Note If the machine turns the wrong way check the technical service centre of the manufacturer Attention Take care not to touch or come close to any moving parts Mount all protection panels back on the machine 2 3 Adaptation of the device to another type of gas 2 3 1 Actions to be taken Dismount the access panels of the heater on the side of ...

Page 19: ...ing 180 200 120 110 Adjustment of air pres Max opening of vent Idem Idem Idem Flow of burner 2 64 cubic m h 3 07 cubic m h 1 96 kg h 1 96 kg h Nominal heat flow kW hi 24 9 24 9 24 9 24 9 1 Identical adjustment for G25 at 25 mbar 2 Germany only G20 natural gas type H Lacq G25 natural gas type L Groningen G31 propane ...

Page 20: ...lock with two latches and two buttons to move those two latches Check that the latches are in their correct positions and that there is a gap of 50mm minimum between the two buttons an incorrect door closure will lead to the destruction of the lock parts and may damage the doors Not following these instructions annuls the guarantee the costs of repair of the caused damage will therefore revert aut...

Page 21: ... of water Never surpass the lower marking of the siphon of the bleach tray Softener Consult supplier The doses vary according to the products used 3 1 3 Unbalance and direction of rotation When you receive the message unbalance fault before ending a cycle you must restart the cycle refer to Ch 1 4 2 If the unbalance persists check the following points Machine has insufficient load Loads must be in...

Page 22: ...f the shockbreakers no oil traces should be visible on the outside of the shockbreaker Check that the frictional gliders between which the tub drum assembly is wedged laterally make contact correctly if the pressure is not sufficient withdraw a spacer of the frictional arm connection Check the condition and waterproofing of the steam circuit for those machines that are heated by steam Check the wo...

Page 23: ... of the drum Grease the drive shaft and the sliding parts of the transmission very lightly using a high temperature grease applied with a pulverising pump Clean de scale and clear the electrical heating elements when the machine uses this type of heating Check the waterproofing and toughness of the tubing Check the working condition of the heating assembly flame exhaust chimney draw lighter plug a...

Page 24: ...ing 15 Clean the drum shaft use solvent and a polishing cloth 16 Place the sealing ring and apply a little lubricant to the shaft 17 Place the supporting ring using a roller by way of wedge as well as a mallet applying a little lubricant to the toric joint 18 Compress the sealing ring using adequate tools 19 Place the lock ring 20 Extract the two bearing spi joints 21 Place the pressing cone in th...

Page 25: ...ine vibrates check the following o It is loaded with a heterogeneous load of laundry o Its load is too small o It is overloaded o Check the condition of the shockbreakers o Check that the lateral frictional gliders exert enough pressure When the machine experiences frequent unbalance problems or when an oil trace appears on the body of a shockbreaker the shockbreakers must be changed 6 2 Other bre...

Page 26: ... light on front side when it is on Cycle starts but water water inlet closed does not enter pressure switch out of service electronic valve out of service fuse tripped electronic valve of inlet out of service Cycle starts but water pressure switch out of inflow does not stop service electronic valve dirty tub pressure switch clogged drainage valve still open Cycle starts but heating required water...

Page 27: ...ot drain drainage valve dirty exhaust tube blocked Machine does not centrifugate improper loading of laundry or loading limits not respected causing an unbalance fault no high level before centrifugation drainage blocked ...

Page 28: ... 5 100 tr min Distribution 2 60 100 tr min Centrifugation 1 120 300 tr min Centrifugation 2 240 700 tr min Centrifugation 3 120 1000 tr min Separation P8 60 M10 A5 Additional information Duration of product drainages Note All time intervals expressed in seconds not counting loading and heating times All drainage intervals are automatically adjusted to 90 seconds After every product drainage a rins...

Page 29: ...0 tr min Centrifugation 1 120 300 tr min Centrifugation 2 240 700 tr min Centrifugation 3 120 1000 tr min Separation P8 120 M10 A5 Additional information Duration of product drainages Note All time intervals expressed in seconds not counting loading and heating times All drainage intervals are automatically adjusted to 90 seconds After every product drainage a rinsing of the soap tray is programme...

Page 30: ...stribution 2 60 100 tr min Centrifugation 1 120 300 tr min Centrifugation 2 300 700 tr min Centrifugation 3 120 1000 tr min Separation P8 60 M10 A5 Additional information Duration of product drainages Note All time intervals expressed in seconds not counting loading and heating times All drainage intervals are automatically adjusted to 90 seconds After every product drainage a rinsing of the soap ...

Page 31: ... 120 300 tr min Centrifugation 2 300 700 tr min Centrifugation 3 0 1000 tr min Separation P8 60 M10 A5 Additional information Duration of product drainages Note All time intervals expressed in seconds not counting loading and heating times All drainage intervals are automatically adjusted to 90 seconds After every product drainage a rinsing of the soap tray is programmed Door positionning is autom...

Page 32: ...n 1 120 300 tr min Centrifugation 2 0 700 tr min Centrifugation 3 0 1000 tr min Separation P8 60 M4 A10 Additional information Duration of product drainages Note All time intervals expressed in seconds not counting loading and heating times All drainage intervals are automatically adjusted to 90 seconds After every product drainage a rinsing of the soap tray is programmed Door positionning is auto...

Page 33: ...Separation Additional information Duration of product drainages Note All time intervals expressed in seconds not counting loading and heating times All drainage intervals are automatically adjusted to 90 seconds After every product drainage a rinsing of the soap tray is programmed Door positionning is automatic PROGRAM N LAUNDRY TYPE Wash energic speed ASEPTIC WASHING MACHINE TYPE 2000 CS 2000 WIT...

Page 34: ... n 7 Spin SPIN1000 6 Step n 8 Distribution TUMBLE60 Cycle n 3 1 Step n 10 Prewash PREWASH30 2 Step n 11 Wash WASH60 3 Step n 4 Rinse RINSE120 4 Step n 4 Rinse RINSE120 5 Step n 16 Rinse FINALRINS 6 Step n 12 Spin SPIN1000 7 Step n 8 Distribution TUMBLE60 Cycle n 4 1 Step n 14 Wash WASH60CD 2 Step n 15 Rinse RINSE180 3 Step n 16 Rinse FINALRINS 4 Step n 17 Spin SPIN700 5 Step n 8 Distribution TUMBL...

Page 35: ...l 4 cm WATER LEVEL TO BE REACHED Water level 27 cm Maintain time 120 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER NO ADUV HARD WATER YES ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload YES SOAP INTAKE ADOL disp A 0 sec ACDI disp B 0 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 sec ...

Page 36: ...evel 4 cm WATER LEVEL TO BE REACHED Water level 27 cm Maintain time 240 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER NO ADUV HARD WATER YES ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload YES SOAP INTAKE ADOL disp A 50 sec ACDI disp B 0 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 ...

Page 37: ...l 4 cm WATER LEVEL TO BE REACHED Water level 21 cm Maintain time 300 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER YES ADUV HARD WATER NO ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload YES SOAP INTAKE ADOL disp A 0 sec ACDI disp B 50 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 sec...

Page 38: ...el 4 cm WATER LEVEL TO BE REACHED Water level 27 cm Maintain time 120 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER NO ADUV HARD WATER YES ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload YES SOAP INTAKE ADOL disp A 0 sec ACDI disp B 0 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 sec...

Page 39: ...el 4 cm WATER LEVEL TO BE REACHED Water level 24 cm Maintain time 240 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER NO ADUV HARD WATER YES ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload YES SOAP INTAKE ADOL disp A 0 sec ACDI disp B 0 sec ADUDI disp C 50 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 se...

Page 40: ...vel 4 cm WATER LEVEL TO BE REACHED Water level 27 cm Maintain time 240 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER YES ADUV HARD WATER YES ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload NO SOAP INTAKE ADOL disp A 0 sec ACDI disp B 0 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 se...

Page 41: ...VDN 5 sec VDA 60 sec VCL 120 sec VCI 240 sec VCA 120 sec START WITH WATER YES TILTING Number of spin attempts 6 Step n 8 Distribution TUMBLE60 ENABLE SPEED VLL 0 sec VLN 60 sec VDN 0 sec VDA 0 sec VCL 0 sec VCI 0 sec VCA 0 sec DRUM ACTION Move 10 sec Pause 5 sec ...

Page 42: ...l 4 cm WATER LEVEL TO BE REACHED Water level 21 cm Maintain time 480 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER YES ADUV HARD WATER NO ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload YES SOAP INTAKE ADOL disp A 0 sec ACDI disp B 50 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 sec...

Page 43: ...evel 4 cm WATER LEVEL TO BE REACHED Water level 27 cm Maintain time 180 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER NO ADUV HARD WATER YES ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload YES SOAP INTAKE ADOL disp A 50 sec ACDI disp B 0 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 ...

Page 44: ...l 4 cm WATER LEVEL TO BE REACHED Water level 21 cm Maintain time 300 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER YES ADUV HARD WATER YES ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload YES SOAP INTAKE ADOL disp A 0 sec ACDI disp B 50 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 se...

Page 45: ... 44 Step n 12 Spin SPIN1000 ENABLE SPEED VLL 0 sec VLN 0 sec VDN 5 sec VDA 60 sec VCL 120 sec VCI 300 sec VCA 120 sec START WITH WATER YES TILTING Number of spin attempts 6 ...

Page 46: ...vel 7 cm WATER LEVEL TO BE REACHED Water level 21 cm Maintain time 480 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER NO ADUV HARD WATER YES ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload YES SOAP INTAKE ADOL disp A 0 sec ACDI disp B 50 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 s...

Page 47: ...vel 4 cm WATER LEVEL TO BE REACHED Water level 27 cm Maintain time 180 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER NO ADUV HARD WATER YES ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload YES SOAP INTAKE ADOL disp A 0 sec ACDI disp B 0 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 se...

Page 48: ...evel 4 cm WATER LEVEL TO BE REACHED Water level 27 cm Maintain time 240 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER NO ADUV HARD WATER YES ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload NO SOAP INTAKE ADOL disp A 0 sec ACDI disp B 0 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 se...

Page 49: ... 48 Step n 17 Spin SPIN700 ENABLE SPEED VLL 0 sec VLN 0 sec VDN 5 sec VDA 60 sec VCL 120 sec VCI 300 sec VCA 0 sec START WITH WATER YES TILTING Number of spin attempts 6 ...

Page 50: ...l 4 cm WATER LEVEL TO BE REACHED Water level 21 cm Maintain time 300 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER YES ADUV HARD WATER YES ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload YES SOAP INTAKE ADOL disp A 0 sec ACDI disp B 50 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 se...

Page 51: ...l 4 cm WATER LEVEL TO BE REACHED Water level 21 cm Maintain time 480 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER NO ADUV HARD WATER YES ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload YES SOAP INTAKE ADOL disp A 0 sec ACDI disp B 50 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 sec...

Page 52: ...vel 4 cm WATER LEVEL TO BE REACHED Water level 27 cm Maintain time 180 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER NO ADUV HARD WATER YES ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload YES SOAP INTAKE ADOL disp A 0 sec ACDI disp B 0 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 se...

Page 53: ...vel 4 cm WATER LEVEL TO BE REACHED Water level 27 cm Maintain time 240 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER NO ADUV HARD WATER YES ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload NO SOAP INTAKE ADOL disp A 0 sec ACDI disp B 0 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 sec...

Page 54: ... 53 Step n 22 Spin SPIN300 ENABLE SPEED VLL 0 sec VLN 0 sec VDN 5 sec VDA 60 sec VCL 120 sec VCI 0 sec VCA 0 sec START WITH WATER YES TILTING Number of spin attempts 6 ...

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Alliance Laundry Systems UHM027D, Instructions For Installation, Use And Maintenance Manual

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