Alliance Laundry Systems D1627ENR5 Installation Operation & Maintenance Download Page 1

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Installation/Operation/Maintenance

Washer-Extractors

Cabinet Freestanding

Refer to Page 9 for Model Identification

Original Instructions
Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

www.alliancelaundry.com

Part No. D1627ENR5

March 2016

Summary of Contents for D1627ENR5

Page 1: ...s Cabinet Freestanding Refer to Page 9 for Model Identification Original Instructions Keep These Instructions for Future Reference If this machine changes ownership this manual must accompany machine www alliancelaundry com Part No D1627ENR5 March 2016 ...

Page 2: ......

Page 3: ...0 120 kg 180 275 lb 800 1200 L Models Outside of North America with Two Way Tilting Forward and Back ward 46 Weighing System Installation Models Outside of North America 48 Putting Machine into Service 49 Drain Connection 51 Water Connection 52 Water Consumption 53 Electrical Installation Requirements 53 Residual Current Device RCD Models Outside of North America 54 Supply Protection Device 54 Sup...

Page 4: ...ay 68 Operation 70 Operating Instructions 70 Hanging Control Models with Tilting System 71 Maintenance 72 Maintenance 72 Daily 72 Monthly or After 200 Working Hours 72 Every 3 Months or After 500 Working Hours 73 Every 6 Months or 1000 Working Hours 76 Every 12 Months 78 Belt Replacement 79 Door Seal Thrust 79 Spring Unit 81 Replacement Washer Fuses 81 Earth Leakage Trips 81 Unblocking the Door Lo...

Page 5: ...the following substances to the wash water gasoline kerosene waxes cooking oils vegetable oils machine oils dry clean ing solvents flammable chemicals thinners or other flamma ble or explosive substances These substances give off vapors that could ignite explode or cause the fabric to catch fire by itself Under certain conditions hydrogen gas may be produced in a hot water system that has not been...

Page 6: ...ions that the user understands and has the skills to carry out ALWAYS disconnect the washer from electrical power and water sup plies before attempting any service Disconnect the power by turning off the circuit breaker or by unplugging the machine Replace worn power cords Before the washer is removed from service or discarded re move the door to the washing compartment Failure to install maintain...

Page 7: ...hine down When the power of the machine is switched on the system needs a ten 10 minute warm up time This is impor tant when the power has been off for more than five 5 minutes Ignoring warm up may result in a major error in weighing W912 Safety Decals Safety decals appear at crucial locations on the machine Failure to maintain legible safety decals could result in injury to the oper ator or servi...

Page 8: ...pass any safety devices in the machine WARNING Operating the machine with severe out of balance loads could result in personal injury and serious equipment damage W728 Safety Information Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 8 Part No D1627ENR5 ...

Page 9: ...G335F IYU520W UY1000_PROFORM HYG400F IYU800R UY1200_PROFORM HYG520F JLA120_ARIES ELITE UY125_MICRO HYN090F JLA175_ARIES ELITE UY125_PROFORM HYN125F JLA220_ARIES ELITE UY180_MICRO HYN125W JLA265_ARIES ELITE UY180_PROFORM HYN90W JLA75_ARIES ELITE UY230_MICRO HYU335F JLA90_ARIES ELITE UY230_PROFORM HYU400F LH1000_X_CONTROL_PLUS UY275_MICRO HYU520F LH1250_X_CONTROL_PLUS UY275_PROFORM IX180_MICRO LH335...

Page 10: ...UYU520I IYG800R SYN125D UYU800I Delivery Inspection Upon delivery visually inspect crate protective cover and unit for any visible shipping damage If signs of possible damage are evident have the carrier note the condition on the shipping pa pers before the shipping receipt is signed or advise the carrier of the condition as soon as it is discovered Replacement Parts If literature or replacement p...

Page 11: ...360 8047 3650 Shipping weight lbs kg 2888 1310 3748 1700 3902 1770 6239 2830 7518 3410 8179 3710 Shipping weight with forward tilting lbs kg N A 4277 1940 4476 2030 6614 3000 7981 3620 8598 3900 Shipping di mensions WxDxH in mm 56 3 x 58 1 x 82 9 1430 x 1475 x 2105 56 3 x 61 8 x 82 9 1430 x 1570 x 2105 56 3 x 68 9 x 82 9 1430 x 1750 x 2105 66 53 x 76 77 x 86 61 1690 x 1950 x 2200 78 74 x 85 43 x 9...

Page 12: ... 25 59 650 Height of door bottom above floor in mm 28 74 730 28 74 730 28 74 730 33 15 842 33 74 857 33 15 842 Height of door bottom above floor with for ward tilting in mm N A 31 89 810 31 89 810 38 58 980 39 17 995 38 58 980 Drive Train Information Number of mo tors in drive train 1 1 1 1 1 1 Motor Size hp kW 5 36 4 10 06 7 5 10 06 7 5 14 75 11 20 12 15 24 81 18 5 Cylinder Speeds Wash RPM 38 38 ...

Page 13: ...or lbs kN 2855 07 615 98 12 7 2 74 3614 93 660 94 16 08 2 94 3835 24 703 65 17 06 3 13 6114 80 1011 64 27 2 4 5 7351 25 1236 45 32 7 5 5 8093 12 1573 66 36 0 7 0 Maximum dy namic load on floor with for ward tilting lbs kN N A 3846 48 660 94 17 11 2 94 4075 79 703 65 18 13 3 13 N A 6879 15 1011 64 30 6 4 5 8115 60 1236 45 36 1 5 5 8879 95 1573 66 39 5 7 0 Frequency of dynamic load Hz 14 14 14 12 5 ...

Page 14: ...Soft cold water inlet 10 Hose connection soap supply 11 Serial plate 12 Steam inlet 13 Equipotential bounding terminal 14 Drain outlet 15 Soap dispenser air relieve 16 Frequency inverter cover 17 Compressed air inlet if equipped 18 Soap dispenser 19 Electrical signals liquid soap 20 USB port on request 21 PC programming connection Figure 1 Specifications and Dimensions Copyright Alliance Laundry S...

Page 15: ...9 1567 L 16 61 422 16 61 422 16 61 422 M 3 15 80 3 15 80 3 15 80 N 3 15 80 3 15 80 3 15 80 O 2 75 70 2 75 70 2 75 70 P 70 16 1782 70 16 1782 70 16 1782 P 65 82 1672 65 82 1672 65 82 1672 Q 2 36 60 2 36 60 2 36 60 R 50 59 1285 50 59 1285 50 59 1285 S 2 56 65 2 56 65 2 56 65 T 30 24 768 30 24 768 30 24 768 U 8 07 205 8 07 205 8 07 205 V 8 39 213 8 39 213 8 39 213 W 16 54 420 10 83 275 10 83 275 X 6 ...

Page 16: ...74 730 28 74 730 GG 4 33 110 4 33 110 4 33 110 HH 0 98 25 0 98 25 0 98 25 The dimensions of the machine with weighing system on request models outside of North America are higher The height dif ference is in the range of based on the adjustment of the load sensor Washers with air operated water valves Table 1 Specifications and Dimensions Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANS...

Page 17: ...tilation 8 Cover for pneumatic components 9 Hose connection soap supply 10 Hard cold water inlet 11 Soft cold water inlet 12 Hot water inlet 13 Compressed air inlet 14 Entry main power cable 15 Main switch 16 Drain outlet 17 Electric switchboard cover 18 Serial plate Figure 2 Specifications and Dimensions Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 17 Part No D1627ENR5 ...

Page 18: ...125 4 92 125 K 3 54 90 4 88 124 4 72 120 L 3 93 100 4 33 110 5 83 148 M 3 27 83 3 27 83 3 27 83 N 8 26 210 8 26 210 8 26 210 O 73 70 1872 59 76 1518 60 94 1548 P for position 9 69 25 1759 55 31 1405 56 50 1435 Q 76 97 1955 76 77 1950 77 95 1980 R 57 48 1460 69 05 1754 71 65 1820 S 10 254 10 55 268 9 57 243 T 16 10 409 16 50 419 15 51 394 U 24 96 634 27 40 696 28 43 722 V 27 83 707 30 24 768 31 30 ...

Page 19: ...de of North America are higher The height dif ference is in the range of 2 91 3 11 in 74 79 mm based on the adjustment of the load sensor Table 2 40 kg 90 lb 400 L Models with forward tilting on request 1 2 1 Door securing latch 2 Compressed air inlet Figure 3 Specification 40 kg 90 lb 400 L Models in mm A 52 36 1330 Table 3 continues Specifications and Dimensions Copyright Alliance Laundry System...

Page 20: ... 84 1647 I 70 67 1795 J 8 19 208 K 10 83 275 L 9 76 248 M 21 30 541 N 11 77 299 O 20 43 519 P 90 Q 16 69 424 R 175 S 23 86 606 T 34 45 875 U 29 88 759 V 30 762 W 15 X 25 16 639 Y 75 67 1922 Z 76 02 1931 AA 89 37 2270 Table 3 Specifications and Dimensions Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 20 Part No D1627ENR5 ...

Page 21: ...fication 55 kg 125 lb 520 L Models in mm A 52 36 1330 B 64 76 1645 C 78 74 2000 D 49 61 1260 E without load 34 17 868 F 30 91 785 G 31 89 810 H 64 84 1647 I 70 67 1795 J 8 19 208 K 10 83 275 Table 4 continues Specifications and Dimensions Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 21 Part No D1627ENR5 ...

Page 22: ... 11 77 299 O 20 71 526 P 90 Q 16 69 424 R 175 S 23 54 598 T 34 33 872 U 30 16 766 V 30 39 772 W 13 X 25 04 636 Y 79 88 2029 Z 76 69 1948 AA 89 92 2284 Table 4 Specifications and Dimensions Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 22 Part No D1627ENR5 ...

Page 23: ... Y Z AA FRONT VIEW LEFT SIDE VIEW BACK VIEW VIEW FROM ABOVE FRONT VIEW OF TILTING LEFT SIDE VIEW OF TILTING Figure 5 Specification 80 kg 180 lb 800 L Models in mm A 87 20 2215 B 75 12 1908 C 72 83 1850 D 40 83 1037 E 38 90 988 F 61 61 1565 G 40 12 1019 H 79 53 2020 I 27 76 705 Table 5 continues Specifications and Dimensions Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 23 Part No ...

Page 24: ... 16 02 407 N 140 O 16 69 424 P 146 Q 21 30 541 R 8 62 219 S 38 03 966 T 33 50 851 U 31 97 812 V 97 48 2476 W 38 70 983 X 32 95 837 Y 15 Z 93 70 2380 AA 79 09 2009 Table 5 Specifications and Dimensions Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 24 Part No D1627ENR5 ...

Page 25: ...ecuring finger backstop 2 Finger complete Figure 6 Specification 80 kg 180 lb 800 L Models in mm A 63 78 1620 B 78 54 1995 C 83 46 2120 E without load 40 55 1030 F 36 81 935 G 38 58 980 H 53 78 1366 I 64 57 1640 K 15 39 391 L 6 10 155 Table 6 continues Specifications and Dimensions Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 25 Part No D1627ENR5 ...

Page 26: ...419 P 140 Q 7 87 200 R 146 S 22 36 568 T 40 59 1003 U 35 04 890 V 33 78 858 W 13 X 30 63 778 Y 90 24 2292 Z 79 88 2029 AA 95 83 2434 AB 36 42 925 AC 15 59 396 Table 6 Specifications and Dimensions Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 26 Part No D1627ENR5 ...

Page 27: ...W LEFT SIDE VIEW BACK VIEW VIEW FROM ABOVE FRONT VIEW OF TILTING LEFT SIDE VIEW OF TILTING Figure 7 Specification 100 kg 230 lb 1000 L Models in mm A 90 55 2300 B 78 9 2004 C 76 61 1946 D 45 59 1158 E 41 81 1062 F 73 03 1855 G 43 11 1095 H 82 68 2100 I 27 36 695 J 24 02 610 K 20 12 511 L 6 10 155 Table 7 continues Specifications and Dimensions Copyright Alliance Laundry Systems LLC DO NOT COPY or ...

Page 28: ... 17 52 445 P 150 Q 20 75 527 R 4 06 103 S 41 14 1045 T 36 69 932 U 35 43 900 V 101 38 2575 W 40 43 1027 X 34 69 881 Y 15 Z 99 76 2534 AA 82 60 2098 Table 7 Specifications and Dimensions Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 28 Part No D1627ENR5 ...

Page 29: ...1 2 1 Door securing finger backstop 2 Finger complete Figure 8 Specification 100 kg 230 lb 1000 L Models in mm A 75 59 1920 B 81 10 2060 C 86 42 2195 E without load 41 85 1063 F 38 15 969 G 39 17 995 H 54 88 1394 I 65 67 1668 Table 8 continues Specifications and Dimensions Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 29 Part No D1627ENR5 ...

Page 30: ... 644 O 15 87 403 P 140 Q 3 82 97 R 150 S 21 81 554 T 40 55 1030 U 36 61 930 V 35 04 890 W 13 X 31 69 805 Y 93 11 2365 Z 82 76 2102 AA 99 13 2518 AB 37 48 952 AC 16 22 412 Table 8 Specifications and Dimensions Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 30 Part No D1627ENR5 ...

Page 31: ...lectrical components 2 Soap dispenser ventilation 3 Control panel 4 Soap dispenser 5 Electrical signals liquid soap 6 Steam inlet 7 Tub ventilation 8 Cover for pneumatic components 9 Hose connection soap supply 10 Hard cold water inlet 11 Soft cold water inlet 12 Hot water inlet 13 Compressed air inlet 14 Entry main power cable 15 Main switch 16 Drain outlet 17 Electric switchboard cover 18 Serial...

Page 32: ...84 2155 I 27 36 695 J 24 02 610 K 19 37 492 L 6 10 155 M 16 89 429 N 140 O 20 12 511 P 10 67 271 Q 150 R 25 63 651 S 40 55 1030 T 36 06 916 U 34 17 868 V 103 46 2628 W 40 47 1028 X 34 72 882 Y 15 Z 100 51 2553 AA 83 62 2124 Table 9 Specifications and Dimensions Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 32 Part No D1627ENR5 ...

Page 33: ...oor securing finger backstop 2 Finger complete Figure 10 Specification 120 kg 275 lb 1200 L Models in mm A 78 74 2000 B 84 45 2145 C 87 60 2225 E without load 41 26 1048 F 37 13 943 G 38 58 980 H 57 72 1390 I 65 51 1664 K 15 00 381 Table 10 continues Specifications and Dimensions Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 33 Part No D1627ENR5 ...

Page 34: ...6 57 421 P 140 Q 7 95 202 R 150 S 26 22 666 T 40 00 1016 U 35 83 910 V 34 65 880 W 13 X 31 54 801 Y 97 60 2479 Z 83 78 2128 AA 101 02 2566 AB 37 32 948 AC 17 36 441 Table 10 Specifications and Dimensions Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 34 Part No D1627ENR5 ...

Page 35: ...lb 800 L Models in mm 100 kg 230 lb 1000 L Models in mm 120 kg 275 lb 1200 L Models in mm A 63 78 1620 75 59 1920 78 15 1985 B 83 39 2118 86 30 2192 87 60 2225 C 64 57 1640 65 67 1668 65 59 1666 D 53 78 1366 54 88 1394 54 80 1392 E bottom of door opening 40 55 1030 41 85 1063 41 26 1048 Table 11 continues Specifications and Dimensions Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT ...

Page 36: ...7 68 449 M 140 140 140 N 15 60 396 16 22 412 17 72 450 O 146 150 150 P 8 23 209 3 35 85 8 27 210 Q 23 98 609 23 46 596 27 83 707 R 95 83 2434 99 13 2518 100 94 2564 S 36 42 925 37 48 952 37 32 948 T 30 63 778 31 69 805 31 54 801 U 13 13 13 V 90 55 2300 92 78 2357 97 2464 W 91 65 2328 94 88 2410 98 23 2495 X 17 32 440 17 72 450 16 10 409 Y 11 54 293 11 93 303 10 31 262 Z 93 90 2385 97 48 2476 98 82...

Page 37: ...aste sump 4 Anchoring bolt not supplied with the machine on request 5 Draining elbow 6 Cover of waste sump Figure 12 Machine 33 kg 75 lb 335 L in mm 40 kg 90 lb 400 L in mm 55 kg 125 lb 520 L in mm X1 38 18 970 42 13 1070 49 21 1250 Table 12 continues Specifications and Dimensions Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37 Part No D1627ENR5 ...

Page 38: ...60 X8 6 29 160 X9 13 77 350 X10 11 81 300 X11 9 84 250 X12 7 87 200 X14 29 52 750 X15 5 9 150 X16 7 08 180 X17 7 87 200 X18 39 36 1000 X19 27 55 700 hole optimalized for new floor drilled hole can be smallish dimension Table 12 Specifications and Dimensions Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 38 Part No D1627ENR5 ...

Page 39: ...the machine on request 5 Draining hose 6 Cover of waste sump Figure 13 Machine 80 kg 180 lb 800 L in mm 100 kg 230 lb 1000 L in mm 120 kg 275 lb 1200 L in mm X1 51 57 1310 54 64 1388 55 11 1400 X3 41 92 1065 52 44 1332 52 44 1332 X4 30 70 780 Table 13 continues Specifications and Dimensions Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 39 Part No D1627ENR5 ...

Page 40: ... by a detailed plan of the building Leave at least 39 36 in 1 m of space between the machine rear and the wall for maintenance access Between the lateral sides of each machine leave a minimum space of 27 55 in 0 7 m for 80 120 kg 180 275 lb 800 1200 L Models 31 49 in 0 8 m Above the machine must be a minimum of 27 55 in 0 7 m of free space for the maintenance access The waste piping or outlet chan...

Page 41: ...dimensioned to meet the height and width of the machine including the pack age CAUTION Never push pull or press the components protrud ing from the contour line of machine front part of the machine filling door control elements belt cov er water inlet and outlet pipes etc MAKE SURE THAT THESE COMPONENTS ARE SE CURED SO AS TO AVOID THEIR DAMAGE DURING HANDLING AND INSTALLATION OF THE MACHINE NOTE M...

Page 42: ...hored 120 275 1200 anchoring recom mended not to be anchored anchoring recom mended anchoring recom mended must be anchored Anchoring necessary in case of uneven or tilted floor in case of slippery surface and in case of floor with variable surface structure Anchoring also necessary in any other cases when there is a risk of the machine moving along the floor surface during its operation The machi...

Page 43: ...ith for ward tilting and without weighing system drilling points for anchoring bolts 1 2 A B C D E F G H I J 1 Threaded rod M14 x 120 and chemical filling are not sup plied with the machine 2 Anchoring bolt supplied with the machine Figure 15 40 55 kg 90 125 lb 400 520 L Mod els with forward tilt ing and without weighing system Requirement in mm A 0 63 0 71 16 18 B 0 63 16 C 47 87 1216 D 5 55 141 ...

Page 44: ... 3 Place the anchor bolt into the pre drilled hole and place the machine in position the bolt goes through the air spring plate 4 Attach the washer and nut back again and tighten 1 1 1 0 35 in 9 mm Figure 17 Machine Adjustment and Anchoring 80 120 kg 180 275 lb 800 1200 L Models with Forward Tilting The lifting system adjustment applies to both of the machine sides For the adjustment of the distan...

Page 45: ...he arm Detail G Detail View F shows the adjustment of free play between the plates on both sides The distance shall be 0 04 in 1 mm Tighten the bolts attaching the fixed arms located between the air spring plate and the hinge for titling system in order to provide free play Detail G 80 120 kg 180 275 lb 800 1200 L with forward tilting and without weighing system drilling points for anchoring bolts...

Page 46: ... 1373 C 57 32 1456 69 1750 71 50 1816 D 9 25 235 9 25 235 9 25 235 E 5 127 4 92 125 5 43 138 F 0 7 18 G 5 51 140 Machine Adjustment and Anchoring 80 120 kg 180 275 lb 800 1200 L Models Outside of North America with Two Way Tilting Forward and Back ward The lifting system adjustment applies to both of the machine sides For the adjustment of the distance between the air spring plate side and the mac...

Page 47: ...ws the adjustment of free play between the plates on both sides The distance shall be 0 04 in 1 mm 1 1 F F 1 Anchoring bolt supplied with the machine Figure 22 Machine 80 kg 180 lb 800 L in mm 100 kg 230 lb 1000 L in mm 120 kg 275 lb 1200 L in mm A 58 50 1486 70 08 1780 72 68 1846 B 39 76 1010 39 76 1010 39 76 1010 C 2 44 62 2 52 64 2 52 64 D 12 44 316 13 98 355 14 72 374 E 0 71 18 F 5 51 140 Inst...

Page 48: ... rubber feet with load sensors are correctly placed on the machine frame and tightened 4 Place the machine in the required position carefully so that it is not subjected to any impact or shock NOTE An impact might cause permanent damage to the load sensors 5 Check that all the rubber leveling legs of the load sensors are stable 6 Remove the transport safety devices transport props 7 Use a water le...

Page 49: ... range of 0 2 in 5 mm a Lift up the machine b Loosen the nut and turn the level leg in order to achieve the required position c Tighten the nut d Put the machine down and verify that the load applied to each sensor is within the specified range Putting Machine into Service WARNING THE TRANSPORT BRACES MUST BE REMOVED PRIOR TO PUTTING THE MACHINE INTO SERVICE FAILURE TO DO SO CAN RESULT TO MACHINE ...

Page 50: ...g color transport braces securing the vi brating machine components during the transport Three bra ces are on the left side of the machine and three are on the right accessible after the removal of the side covers 1 1 Remove the transport braces Figure 28 Installation Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 50 Part No D1627ENR5 ...

Page 51: ...3 55 kg 75 125 lb 335 520 L 80 300 Average flow rate of draining gal min 1 dm3 min 1 80 120 kg 180 275 lb 800 1200 L 295 1115 Table 15 The drain has to be connected to the waste channel or pipeline Seal the connecting point of the drain throat and flexible hose with silicon cement Secure the elbow or the hose with a clamp Cover the waste sump with a proper cover IMPORTANT The waste channel must be...

Page 52: ...es that may be in the water system Install on the washer the filter device normally delivered with the washer Connect to this the inlet wa ter hose with appropriated seal washer where necessary 33 55 kg 75 125 lb 335 520 L Models C FD1297N 1 2 2 2 3 4 5 5 5 5 5 5 5 5 6 1 Rear bridge of machine 2 Fixed thread sealant Loctite 577 or Loctite 55 3 To customer connection 4 BSP to NPT adapter North Amer...

Page 53: ...TANT Electrical ratings are subject to change Refer to serial plate for electrical ratings information specific to your machine DANGER Electrical shock hazard will result in death or serious injury Disconnect electric power and wait ten 10 minutes before servicing W911 WARNING Dangerous voltages are present inside the machine Only qualified personnel should attempt adjustments and troubleshooting ...

Page 54: ...rrupter GFCI Appliance Leakage Current Interrupter ALCI or Earth Ground Leakage Current Breaker When locally allowed an RCD must be installed In some power network earthing systems an RCD may not be allowed The RCD must have the following specifications Tripping current of 100mA if not locally available allowed use a 30mA trip current preferably selective type with small time delay set Type B comp...

Page 55: ...ining AWG Sizes Power supply protection device nominal current US Min phase conductor section AWG mm2 Min protection conduc tor section AWG mm2 Automatic circuit break ers Fuses 16A 15A 10A 10A 15 1 5 15 1 5 20A 20A 16A 15A 13 2 5 13 2 5 25A 20A 20A 11 4 11 4 40A 40A 32A 30A 9 6 9 6 63A 50A 50A 7 10 7 10 80A 63A 5 16 5 16 100A 80A 3 25 5 16 125A 100A 2 35 3 25 160A 125A 50 2 35 200A 160A 70 50 250...

Page 56: ...er voltage even when the main switch is off 4 Crimp a ring terminal to the protection conductor so it stays fixed to the PE terminal 5 Connect the supply cable conductors to the incoming termi nals main switch 1 marked with L1 U L2 V L3 W N and the terminal marked with PE Refer to Figure 34 or Figure 35 Models Outside of North America 4 6 5 1 3 2 CFD1299N 1 Main switch 2 Cable bushing 3 Sag of inl...

Page 57: ...pply cable needs to come from above and vertical directed downwards in line with the supply cable entry refer to Figure 36 for 40 55 kg 90 125 lb 400 520 L Mod els or Figure 37 for 80 120 kg 180 275 lb 800 1200 L Models 40 55 kg 90 125 lb 400 520 L Models 1 Power supply cable 2 Back of machine 3 Tilting base Figure 36 80 120 kg 180 275 lb 800 1200 L Models 1 Power supply cable 2 Back of machine 3 ...

Page 58: ...machine frame refer to Figure 38 or Figure 39 The minimum protection conductor s cross section depends on the supply cable cross section refer to Table 17 However for the protection pur poses with the supply cable cross section of a min 4 mm2 select a larger conductor section i e 6 mm2 33 55 kg 75 125 lb 335 520 L Models 1 Washing machine 2 Laundry protective earth connection 3 Washing machine ext...

Page 59: ...is leg should be identified throughout the system with red or orange tape on the wire at each connection point The stinger leg should be connected to the center Phase B on the reactor Table 18 Input Voltage Requirements For voltages above or below listed specifications contact your power company or local electrician If machine is intended for four wire service a neutral leg must be provided by pow...

Page 60: ... applicable codes Use wire sizes indicated in the Electrical Specifications chart for runs up to 50 feet 15 m Use next larger size for runs of 50 to 100 feet 15 to 30 m Use two 2 sizes larger for runs greater than 100 feet 30 m Phase Adder Machines can be converted for lower voltage operation and or 50 Hz operation Refer to conversion label by serial plate for details IMPORTANT Do not use a phase ...

Page 61: ...0 60 3 3 L1 L2 L3 N A 40 24 50 440 480 50 60 3 3 L1 L2 L3 N A 38 24 50 Table 19 40 kg 90 lb 400 L Models Voltage Cycle Phase Wire Hot and Cold Water Inlet Valves Full Load Amps Electric Heat Full Load Amps Electric Heating kW Fuse A 200 240 50 60 3 3 L1 L2 L3 25 4 N A 40 380 415 50 60 3 3 L1 L2 L3 14 6 N A 20 440 480 50 60 3 3 L1 L2 L3 14 6 N A 20 200 240 50 60 3 3 L1 L2 L3 N A 105 36 120 380 415 ...

Page 62: ... 480 50 60 3 3 L1 L2 L3 N A 79 54 100 Table 21 80 kg 180 lb 800 L Models Voltage Cycle Phase Wire Hot and Cold Water Inlet Valves Full Load Amps Electric Heat Full Load Amps Electric Heating kW Fuse A 200 240 50 60 3 3 L1 L2 L3 30 2 N A 40 380 415 50 60 3 3 L1 L2 L3 23 8 N A 32 440 480 50 60 3 3 L1 L2 L3 23 8 N A 32 200 240 50 60 3 3 L1 L2 L3 N A 195 67 5 250 380 415 50 60 3 3 L1 L2 L3 N A 113 67 ...

Page 63: ... 40 440 480 50 60 3 3 L1 L2 L3 25 2 N A 40 Table 23 120 kg 275 lb 1200 L Models Voltage Cycle Phase Wire Hot and Cold Water Inlet Valves Full Load Amps Electric Heat Full Load Amps Electric Heating kW Fuse A 200 240 50 60 3 3 L1 L2 L3 37 8 N A 50 380 415 50 60 3 3 L1 L2 L3 29 4 N A 40 440 480 50 60 3 3 L1 L2 L3 29 4 N A 40 Table 24 Installation Copyright Alliance Laundry Systems LLC DO NOT COPY or...

Page 64: ...0 60 3 3 L1 L2 L3 28 40 9 6 N 400 480 60 3 3 L1 L2 L3 16 20 13 2 5 Table 26 80 kg 180 lb 800 L Models Code Voltage Cycle Phase Wire Full Load Amps Circuit Breaker AWG mm2 Q 208 240 60 3 3 L1 L2 L3 30 2 40 9 6 N 400 480 60 3 3 L1 L2 L3 23 8 30 9 6 Table 27 100 kg 230 lb 1000 L Models Code Voltage Cycle Phase Wire Full Load Amps Circuit Breaker AWG mm2 Q 208 240 60 3 3 L1 L2 L3 35 50 7 10 N 400 480 ...

Page 65: ...BIGGER THAN 300 MICROMETERS MIGHT DAMAGE THE STEAM VALVE AND CAUSE ITS LEAKAGE C054 Specification Model Requirement Steam inlet con nection size in BSP 33 55 kg 75 125 lb 335 520 L 3 4 Steam inlet con nection size in BSP 80 120 kg 180 275 lb 800 1200 L 1 Steam pressure PSI bar All 44 116 3 8 Table 30 Use an inlet steam pressure hose only adapted to the steam valve with appropriate seal that is sui...

Page 66: ... points refer to Machine Dimensions The piping material must withstand a temperature of 176 F 80 C and generated machine vibrations The central duct for multi ple venting must be dimensioned for the total cross section of venting pipes of all machines Take care that this installation can not create any injury at any point Liquid Soap Connection Always use liquid soap pumps that have a flow rate hi...

Page 67: ...t 2 Connect the outlet to any one of the vertical mixer inlets 3 Connect the hose of external liquid supply leading from the mixer to the liquid soap inlet located at the rear of the ma chine The hose connected onto the inlet pipe must be secured by a hose clamp 4 Connect the water supply to the inlet of electric water valve which is connected to the mixer inlet The mixer can be used for up to 5 l...

Page 68: ...il connection of signals could be also found on the electric scheme of the machine Signals for supply pumps control are 24 VAC Maximum current for control circuits of pumps must be limited to 10mA Lead the cable for connection of pumps control signals through the plastic cable bushing After connection of conductors to the respective posi tions of the connector P fix up the cable by tightening the ...

Page 69: ...rical connection label 8 H804 524740 1 7 6 2 5 3 4 24V AC MAX 10mA supply CFD1327N 1 Plastic connections box 2 Terminal box 3 Cable bushing Figure 45 Installation Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 69 Part No D1627ENR5 ...

Page 70: ...e up to close the door WARNING Never put fingers between door sealing and drum to avoid possible injury W917 7 For machines with tilting system before you start a new cy cle the machine must be in its basic position If the door is closed before the machine reaches the basic position a warn ing is displayed It is necessary to open the door and bring the machine back to the basic position 8 Choose t...

Page 71: ...ting W919 16 For machines with tilting system tilt the machine to the basic position Hanging Control Models with Tilting System CFD944N 1 5 6 4 2 3 1 Button for drum rotating direction of rotating is clockwise from the front view 2 Button for drum rotating direction of rotating is counter clockwise from front view 3 Button for tilting direction of tilting is forward to unload 4 Button for tilting ...

Page 72: ...ts proper opening the valve is in open position without electric current 3 Clean the machine cabinet to remove any traces of washing soaps 4 Clean soap hoppers at the end of each working day 5 Clean door gaskets to remove sediments and dirt IMPORTANT Do not use solvents or acids to clean the rubber door gasket Do not use oil or grease on rubber 6 After the machine has been cleaned up leave the doo...

Page 73: ...t of oil in pneumatic lubricator Fill the pot with ap proximately 23 cm3 of oil recommended oil oil for pneumat ic devices or hydraulic oil non detergent and without aggres sive additives viscosity VG32 ISO 3448 2 1 3 1 Condensation trap 2 Pressure regulator 3 Lubricator pot Figure 49 7 On machines with electric heat check the tightening of the contacts of heating element terminals and other power...

Page 74: ...b 400 520 L Models only M12 x 30 8 52 70 B bolts fixing the pulley to the nut of clamping sleeve 33 kg 75 lb 335 L Models only nut KM13 1 332 450 C bolts fixing the motor plate to the external drum M12 x 35 6 52 70 D bolts fixing the inner drum to the shaft M30 x 80 1 590 800 E bolts fixing the door brack ets M12 x 38 4 18 5 25 Table 32 Maintenance Copyright Alliance Laundry Systems LLC DO NOT COP...

Page 75: ... M20 x 70 32 258 350 8 8 B bolts fixing the door hinges All M12 x 40 4 52 70 A2 C bolts fixing the bearing house cover 80 100 kg 180 230 lb 800 1000 L M10 x 30 8 15 20 4 8 120 kg 275 lb 1200 L M12 x 30 8 27 36 4 8 D bolts fixing the pulley to the nut of clamping sleeve 80 kg 180 lb 800 L M10 x 60 4 32 44 8 8 100 120 kg 230 275 lb 1000 1200 L M10 x 60 6 32 44 8 8 Table 33 continues Maintenance Copy...

Page 76: ...AT LEAST 10 MINUTES BEFORE STARTING INSPECTION OF FREQUENCY INVERTER CHECK FOR RESID UAL VOLTAGE ACROSS MAIN CIRCUIT TERMI NALS AND THIS VOLTAGE MUST BE BE LOW 30VDC BEFORE YOU CAN ACCESS THE IN VERTER FOR INSPECTION C207 WARNING BEFORE YOU START TURN OFF THE MAIN SWITCH TO AVOID POSSIBLE INJURIES C216 Apply a load at the middle of the belt Refer to Table 34 Testing force of belt tensioning can be...

Page 77: ...230 275 lb 1000 1200 L 0 35 9 20 22 Table 34 Requirement 33 kg 75 lb 335 L 40 55 kg 90 125 lb 400 520 L 80 kg 180 lb 800 L 100 120 kg 230 275 lb 1000 1200 L Force F measured by de vice N 200 300 N A N A Frequency measured by device Hz N A N A 36 37 35 37 Table 35 Maintenance Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 77 Part No D1627ENR5 ...

Page 78: ...LLY TO AVOID INJURIES BY VIBRATING AND FIXED PARTS OF THE MA CHINE AFTER YOU HAVE CHECKED THE FUNCTION MOUNT ALL PANEL COVERS BACK TO THEIR ORIGINAL PLACES C208 80 120 kg 180 275 lb 1000 1200 L Models 1 Set a distance of 0 47 in 12 mm between the limiters 7 1 Front part of moving frame 2 Limiters 3 Machine frame 4 Vibration switch 5 Adjusting nut 6 Vibration switch holder 7 80 kg 180 lb 800 L 9 84...

Page 79: ...oblem has been caused due to the door shift out of its position or if the door seal thrust should be adjusted In some ca ses the door seal has to be replaced Adjusting on the Side of the Door Handle 1 Unscrew the bolt refer to Figure 55 or Figure 56 detail view B securing the casing of the door handle 2 Unscrew the casing from the door bearer always by a whole turn so that the groove in the casing...

Page 80: ...rm adjustment at the door hinge side 1 Loosen two bolts fastening the top door hinge Refer to Fig ure 55 or Figure 56 detail view C 2 Take off the elimination washer 3 Tighten the two bolts fastening the top door hinge 4 Repeat steps with the bottom door hinge 5 Check to make sure the door hinge does not move while opening and closing the door 6 If the thrust adjusting has not been sufficient repl...

Page 81: ...unit is adjusted by the manufacturer 80 120 kg 180 275 lb 800 1200 L Models 1 Spring unit 2 Machine frame 3 Suspended part 4 Spring suspension eyes 5 Guiding rods Figure 58 Replacement Washer Fuses Fuse Values The correct values of fuses can be found in the vicinity of the fuse holders and on the electrical scheme and delivered with the machine When a fuse is blown you can replace it with the same...

Page 82: ...IN THE DRUM IN THE OPPOSITE CASE IT WILL FLOW OUT AFTER OPENING THE DOOR OPEN THE DOOR ONLY AT THE LOADING SIDE TO PREVENT CONTAMINATION OF CLEAN SIDE LINENS C223 1 Verify if all conditions are present to safely open the door 2 For 33 55 kg 75 125 lb 335 520 L Models using a tool e g screwdriver and a piece of wire with maximum diame ter of 21 in 5 5 mm insert the tool through the finger pro tecti...

Page 83: ...latch mechanism is lifted up and the lock is unblocked The lock stays unblocked even after the tool removal 5 Open the door if all safety conditions are fulfilled Maintenance Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 83 Part No D1627ENR5 ...

Page 84: ...rce of the rust may be an iron or steel part not made of stainless steel such as a nail or screw Remove discoloration or heat tint from overheating by scour ing with a powder or by employing special chemical solu tions Do not leave sterilizing solutions on stainless steel equipment for prolonged periods of time When an external chemical supply is used ensure no siphon ing of chemicals occurs when ...

Page 85: ...d precautions when disassembling the washer to avoid injury from glass or sharp metal edges W908 Disposal of Unit This appliance is marked according to the European directive 2002 96 EC on Waste Electrical and Electronic Equipment WEEE This symbol on the product or on its packaging indicates that this product shall not be treated as household waste Refer to Figure 61 Instead it shall be handed ove...

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