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ALL-5

 

AC

 - Standard type

ALL-5

 

AC

 - By-Pass type

ELECTRICAL GREASE PUMP

VERSION 2.50

INTRODUCTION AND USER MANUAL

Summary of Contents for ALL-5 AC

Page 1: ...ALL 5 AC Standard type ALL 5 AC By Pass type ELECTRICAL GREASE PUMP VERSION 2 50 INTRODUCTION AND USER MANUAL ...

Page 2: ...ill be increased INTRODUCTION ABOUT MANUFACTURER With over 25 years experience of manufacturing Centralized Lubrication Systems ALLFETT is able to provide a wide professional approach to select the correct Centralized Lubrication System for industry and heavy machinery A highly accurate manufacturing process is involved in producing Centralized Lubrication Systems in order that systems meet the ve...

Page 3: ... FUNCTIONAL DESCRIPTION LUBRICANT INFORMATION STANDARD TYPE PUMP DESCRIPTION BY PASS TYPE PUMP DESCRIPTION ELECTRICAL CONNECTIONS BUCKET BARREL CHANGE RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS PUMP MAINTENANCE ORDER INFORMATION WARRANTY WARRANTY CONDITIONS PAGE 1 PAGE 2 PAGE 3 PAGE 4 PAGE 5 PAGE 6 PAGE 7 PAGE 8 PAGE 9 PAGE 10 PAGE 11 PAGE 12 PAGE 13 PAGE 14 PAGE 15 PAGE 16 PAGE 18 ...

Page 4: ...o variable to provide different requirements ALL 5 AC standard type pumps are controlled with pressure switch ALL 5 AC pumps can also work with by pass system PRODUCT DESCRIPTION GENERAL SPECIFICATIONS Working temperature 25 C 80 C Grease type NLGI 00 10 C 0 C NLGI 0 0 C 10 C NLGI 1 10 C 30 C Max Pressure 380 V AC Motor type Motor protection class IP 54 200 bar Pump outlet 1 outlet Pump outlet thr...

Page 5: ...ase buckets 16 and 20 liters bucket type pumps has 2 different height values There is no diversity between standard and by pass type pumps ALL 5 pump system can be produced for optional bucket sizes By pass type and pressure switch type pumps general dimensions are same 454 Ø305 5 mm 320 mm 16 Liters 370 mm 20 Liters Outlet R1 4 ...

Page 6: ...he ALL 5 AC pumps which is used with grease buckets 180 liters barrel type pumps There is no diversity between standard and by pass type pumps Ø627 470 855mm ALL 5 pump system can be produced for optional barrel sizes By pass type and pressure switch type pumps general dimensions are same ...

Page 7: ...Optional specifications described seperately ALL 5 Standard Cover On Off switch Manometer Outlet R 1 4 By pass By pass pressure adj screw Fuse By pass tube ALL 5 By pass Grease gun Optional Z Joint Optional High pressure tube Optional Bucket cover Screws Follower plate Pressure switch Barrel cover ALL 5 Barrel ...

Page 8: ...C models has pressure relief system to control working pressure of the pump If lubrication point is blocked or back pressure is higher than working pressure by pass system opens the port inside reservoir to over pressure goes back inside Pump will continue to operate untill on off swich is turned off Displacement volume of the pump element can be connected to single lubrication point However displ...

Page 9: ...een 10 C and 0 C for NLGI 1 grease recomended working temperature is between 0 C and 10 C for NLGI 2 grease recomended working temperature is between 10 C and 30 C Only LITHIUM based and EP additive liquid greases must be used with in system It is important that the grease will be used must resistant to high pressure Make sure the liquid grease you are using is EP additive ALL 5 pumps are designed...

Page 10: ...the steps below to re adjust pressure value STEP 1 Remove the female socket part Use small screwdriver to loose its screw STEP 2 There is a hole center of male socket part 2mm allen will be used to adjust pressure Turn allen to set recomended limit pressure CW clockwise to increase pressure CCW counter clockwise to decrease pressure ALLFETT Pressure switch is NO normally open contact type Manomete...

Page 11: ... pass system ALL 5 Pump s maximum pressure limit is described below If necessary by pass limit pressure can be adjusted to different value Please follow the steps below to re adjust pressure value 1 Increase pressure By pass adjustment screw turned CW clockwise to increase pressure 2 Decrease pressure By pass adjustment screw turned CCW counter clockwise to decrease pressure 2 1 Maximum pressure 2...

Page 12: ... spare parts and aids prohobited also disqualify the warranty Main electrical connection cable is coming into coupling placed under Electrical box Electrical connection Connection cabels are marked with numarators Please connect cables with appropriate energy as described below Fuse Electrical cable coupling Electrical box Main electrical cable Electrical connection pins 220 V AC connections 380 V...

Page 13: ...n while moving pump forward and backward slowly This movement avoids the pump take air Tighten the cover screws again Pump is now ready to operate 1 2 3 4 5 ALL 5 pumps doesn t have reservoir 16 or 20 liters standard grease buckets or barrels are used as reservoir To avoid contamination of lubricant and trouble free usage grease bucket or barrel must be changed with new one when its empty Follow t...

Page 14: ...mage and to ensure that they are firmly in place 5 Pumps have an electric driven motor Electrical lines must be connected properly by qualified and instructed personel 4 3 Washing of the pump with pressured water causes damage Any damage occur from this reason DISQUALIFIES THE WARANTY 2 Pumps are produced to lubrication purpose only and are not convenient to work more than 5 minutes continuously W...

Page 15: ...riod Wait until working time starts If necessary control card pass to working period by pressing ADDITIONAL CYCLE button a b c d e Grease inside bucket or barrel is empty Chance the grease bucket or barrel according to items in page 16 Pump may take air due to work without grease To take air out from pump system remove the outlet coupling Start the pump and continue to operate pump until grease wi...

Page 16: ...sure switch 380 V AC Ø20 10 38 20 E1 10 38 20 E2 10 24 20 E3 ALL 5 Barrel type By pass system 380 V AC Ø12 ALL 5 Barrel type By pass system 380 V AC Ø16 ALL 5 Barrel type By pass system 380 V AC Ø20 11 38 20 B1 11 38 20 B2 11 38 20 B3 ALL 5 Bucket type Pressure switch 380 V AC Ø12 ALL 5 Bucket type Pressure switch 380 V AC Ø16 ALL 5 Bucket type Pressure switch 380 V AC Ø20 10 38 16 E1 10 38 16 E2 ...

Page 17: ...Y PRODUCER COMPANY FAX TELEPHONE CENTRAL ADRESS NAME ALLFETT Mekanik ve Elektronik Sistemler San ve Tic Ltd Þti 0212 501 33 37 0212 501 32 01 PBX Yeni Eyup Bulvari Topcular Cad Set Ustu No 1 Demirkapý Rami Ýstanbul AUTHORISED PERSON SIGNATURE STAMP PRODUCT TYPE Electrical grease pump BRAND ALLFETT MODEL SERIAL NUMBER DELIVERY DATE PLACE WARRANTY 2 years REPAIR TIME 30 days ALL 5 Standard ALL 5 Wit...

Page 18: ... risk for environmental and human health during use TRANSPORT AND STORAGE There are no restrictions on transportation by land air and sea In general products should be stored in a dry and dust free environment The storage temperatures are between 10 C and 40 C All products are packed with paper based support matarial to reduce damage Upon receiving the package please check the items for possible d...

Page 19: ...d expenses of any sort including labor the value of the parts replaced or any our charges The product will be replaced free of charge If the product permanently disfunctions due to repeating the same defect more than four times within the warranty period If the maximum period for repairing is exceeded If it is determined that the defect cannot be repaired by report written by the service or in the...

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