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PUMP MAINTENANCE

1. If pump not starts ;

Electrical connections of the pump may be loosen or broken. Check the electrical cables and connections
of the system according to schemas on page 12.

Connected electricity to pump may different then “ AC ” voltage. Connect the electricity 380 V AC which
is shown on motor sticker.

        Pump has low level indicator ;

Control unit (PLC or ALLFETT control system) may give failure and stops the pump because of the grease
inside pump decreased under minimum level. Fill the reservoir according to items 10, 11, 12, 13, 14,
15 and 16 in RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS.

If ALLFETT control system is connected the system ;

Electronic control card may be in waiting period. Wait until working time starts.
If necessary control card pass to working period by pressing 

ADDITIONAL CYCLE

 button.

a.

b.

c.

d.

e.

2.  If pump starts but not sending grease ;

Grease inside pump decreased under minimum level. Fill the reservoir according to items 10, 11, 12,
13, 14, 15 and 16 in RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS.

Pump may take air due to work without grease ;

a.

b.

Unouthorized modifications to the units and the use of unouthorized spare parts and
aids prohobited and disqualify the warranty.

Remove connected coupling from pump outlet. Start to operate pump. Pump should run
contiuously untill grease without air is seen from pump outlet. When the grease without air
seen from pump outlet, coupling must be tightened to outlet again

With this process pump is now ready to send grease to lubrication point. Grease coming out
from end point of lubrication line may take long time according to line length.

TECHNICAL SERVICE

Summary of Contents for 10 60 38 5A

Page 1: ...ALL 600 Industrial type ELECTRICAL GREASE PUMPS INTRODUCTION AND USER MANUAL VERSION 2 00 ...

Page 2: ...ill be increased INTRODUCTION ABOUT MANUFACTURER With over 25 years experience of manufacturing Centralized Lubrication Systems ALLFETT is able to provide a wide professional approach to select the correct Centralized Lubrication System for industry and heavy machinery A highly accurate manufacturing process is involved in producing Centralized Lubrication Systems in order that systems meet the ve...

Page 3: ...LUBRICANT INFORMATION PUMP FILLING DESCRIPTION ELECTRICAL CONNECTIONS RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS PUMP MAINTENANCE ORDER INFORMATION WARRANTY WARRANTY CONDITIONS Page 2 www allfett net CONTENTS Page 1 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 10 11 Page 12 Page 13 Page 14 Page 15 Page 16 ...

Page 4: ...ps can equipped with low level indicator systems and two line direction valve GENERAL SPECIFICATIONS Grease class NLGI 00 30 C 10 C NLGI 0 10 C 0 C NLGI 1 0 C 10 C NLGI 2 10 C 30 C NLGI 3 30 C 250 bar Factory adjusted pressure 1000 bar 170 bar Direction valve is optional equipment Working pressure Max pressure Direction change pressure 380 V AC 0 55 Kw Motor type Motor protection class IP 54 Displ...

Page 5: ...Page 4 www allfett net PRODUCT DIMENSIONS Technical drawings below represents the ALL 600 pump models with optional components Dimension unit is milimeter 470mm 450mm 450mm 990mm 930mm 510mm ...

Page 6: ...Return line Optional Follower piston Optional Low Level indicator system Optional AC Motor Outlet Electrical connection Direction valve Optional Manometer Optional Chassis Direction valve outlets QUALITY SYSTEM ISO 9001 BUREAU VERITAS Certification This product is produced by ALLFETT Mekanik ve Elektronik Sistemler San Tic Ltd Sti company which is certificated by Bureau Veritas with certificate to...

Page 7: ...to pump outlet with high pressure Working pressure of the pump can be adjusted on security valve The lubricant coming out from pump outlet Displacement volume of the pump can be connected to single lubrication point However displacement volume can also be divided by progressive or 2 line system distributors to feed multiple lubrication points Optional system control units Lubrication system and it...

Page 8: ...r pin then screw the cover by hand to its place Working pressure is adjusted by security valve on ALL 600 pump body This security valve directs the grease to reservoir when pressure is increased coused by any blockage Security valve has also an indicator pin that goes out if pressure is higher than adjusted value Cover Indicator pin Security valve Adjustment screw Security valve works as closed ci...

Page 9: ...THIUM based and EP additive greases must be used with in system It is important that the grease will be used must resistant to high pressure Make sure the liquid grease you are using is EP additive NLGI classes can be used with ALL 1 pumps are described below Because of the flow characteristics of grease the NLGI class range should be changed at different weather conditions and also temperature di...

Page 10: ... METHOD Filling pump from filling coupling with filter ALL 600 pump has filling cover on pump body Filter inside filling cover prevents the entering any dirt or smal particules to pump reservoir We are strongly recomend that you to use filling coupling to fill pump Using this method environment and also equipment will be used to filling must certainly be clean Any foreign materials entering while ...

Page 11: ...s under electrical voltage could lead to personal injury Disconnect all electrical power before any maintenance Pumps have an electric driven motor Electrical lines must be connected properly as described in schema below Motor electrical connection 380 V AC R S W1 V1 U1 T ...

Page 12: ... Low level Low High level indicator connection 3 2 1 Low level input Low level output Contact connection High level output Contact connection High level input 12 24 V DC 12 24 V DC Low level indicator has 2 option as shown on schemas below It is important that the correct option which is ordered must be connected to pump Low level indicator options are sold separatelly It is important that the cor...

Page 13: ...LITHIUM based and EP additive lubricants must be used with in system 8 Rubber based lubricant types must not be used in the system Damages or faults occur from this reason DISQUALIFIES THE WARANTY 9 Lubricant will be used in the system must certainly be clean and any foreign materials must not enter while filling Any foreign materials dirt or small particules while filling lead to system units fai...

Page 14: ...t until working time starts If necessary control card pass to working period by pressing ADDITIONAL CYCLE button a b c d e 2 If pump starts but not sending grease Grease inside pump decreased under minimum level Fill the reservoir according to items 10 11 12 13 14 15 and 16 in RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS Pump may take air due to work without grease a b Unouthorized modifica...

Page 15: ...Page 14 www allfett net ORDER INFORMATION Order number Product name ALL 600 pump with low high level and follower piston ALL 600 pump with low level 10 60 38 5A 10 60 38 5S SALES ...

Page 16: ...ER COMPANY FAX TELEPHONE CENTRAL ADRESS NAME ALLFETT Mekanik ve Elektronik Sistemler San ve Tic Ltd Þti 0212 501 33 37 0212 501 32 01 PBX Yeni Eyup Bulvari Topcular Cad Set Ustu No 1 Demirkapý Rami Ýstanbul AUTHORISED PERSON SIGNATURE STAMP PRODUCT TYPE Electrical grease pump BRAND ALLFETT MODEL SERIAL NUMBER DELIVERY DATE PLACE WARRANTY 2 years REPAIR TIME 30 days ALL 600 With low level ALL 600 W...

Page 17: ...d expenses of any sort including labor the value of the parts replaced or any our charges The product will be replaced free of charge If the product permanently disfunctions due to repeating the same defect more than four times within the warranty period If the maximum period for repairing is exceeded If it is determined that the defect cannot be repaired by report written by the service or in the...

Page 18: ... risk for environmental and human health during use TRANSPORT AND STORAGE There are no restrictions on transportation by land air and sea In general products should be stored in a dry and dust free environment The storage temperatures are between 10 C and 40 C All products are packed with paper based support matarial to reduce damage Upon receiving the package please check the items for possible d...

Page 19: ...Page 18 www allfett net NOTES ...

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