Allen-Bradley Bulletin 161 B Series User Manual Download

Page: 11 / 52

Installation & Wiring

Terminal Blocks

Figure 2.2 Location of Power, Control, and Fault Relay Terminal Blocks

ATTENTION

• The installation, commissioning and maintenance of these drives may only be carried out by

experienced personnel who are thoroughly familiar with the functioning of the equipment and the
entire machine.

• The devices feature DC-bus capacitors that are energized even when the input supply is switched

off. For this reason wait at least 5 minutes after switching off the input supply before you open the
device and start working on it. Take care that you do not touch any live parts.

• Do not apply input voltage to the output terminals U/T1, V/T2 and W/T3 as drive damage could

occur.

• Contact the motor or machine manufacturers if standard motors with frequencies greater than 60

Hz will be used in your application.

• Failure to follow these precautions could result in severe bodily injury, loss of life or damage to the

equipment.

O 0I

L FM

Control terminal block

CM2 12 11

L1
Power terminal block, AA01 - AA03 ratings only

L2 N/L3 U/T1 V/T2 W/T3

Power terminal block, all ratings except AA01 - AA03

L2 N/L3 U/T1 V/T2 W/T3

–

(/)

–

P24

AL0

Fault relay

AL1 AL2

Not Used

Protective earth

ground connection

Front cover opened

terminal block

Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Summary of Contents for Bulletin 161 B Series

Page 1: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

Page 2: ...User Manual Bulletin 161 AC Drive Series B 0 2 3 7kW 0 3 to 5 hp FRN 2 001 Allen Bradley Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 3: ...requirements associated with any particular installation Rockwell Automation cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permis...

Page 4: ...rs Programming Programming Keypad p 15 Programming Examples p 16 Initial Power Up p 16 Scrolling through parameter groups p 16 Operation of the Drive via the Fixed Keypad p 17 Activating the Speed Pot on the Keypad P 17 Restoring Factory Defaults p 18 Parameter Groups p 19 Parameter Descriptions p 21 d Group Display and Diagnostic Parameters Read Only p 21 F Group Basic Function Parameters p 22 A ...

Page 5: ...ssories p 42 A CE Conformity CE Compliance p 43 General Notes and Instructions p 43 Essential Requirements for a Conforming EMC Installation p 43 Motor Cable p 43 Control Cable p 43 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 6: ...ts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed Failure to observe this precaution could result in damage to the equipment ATTENTION The drive is intended to be installed with a fixed ground connection The protective ground only offers protection for the dri...

Page 7: ...on should be well ventilated and not exposed to direct sunlight Install the device upright on a non flammable vertical wall Failure to observe this precaution could result in damage to the equipment ATTENTION The drive start stop and enable control circuitry includes solid state components If hazards due to accidental contact with moving machinery or unintentional flow of liquid gas or solids exis...

Page 8: ...check the item s nameplate catalog number against your purchase order An explanation of the catalog numbering system for the Bulletin 161 drive was provided in Figure 1 1 as an aide for nameplate interpretation IMPORTANT Before you install and start up your Bulletin 161 inspect for mechanical integrity Look closely for loose parts wires and connections Nameplate Label Figure 1 2 depicts a typical ...

Page 9: ...al block Screw Protective earth ground connection and fault relay loosen the screw and open the front case Note that for ratings AA01 AA03 the screw is located under the control terminal block cover Control terminal block cover RS422 serial interface Heat sink Enclosure Screw Fixed keypad Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 10: ...nce Refer to Appendix A CE Conformity Installation Mount the drives on a flat vertical and level surface Drive orientation must be vertical top up for proper heat dissipation Install the drive with screws recommended screw sizes are listed in the table below Note that ratings AA01 AA03 require screws at the upper left and lower right corners only Ensure that debris cover is in place when installin...

Page 11: ...ot touch any live parts Do not apply input voltage to the output terminals U T1 V T2 and W T3 as drive damage could occur Contact the motor or machine manufacturers if standard motors with frequencies greater than 60 Hz will be used in your application Failure to follow these precautions could result in severe bodily injury loss of life or damage to the equipment L H O 0I L FM Control terminal blo...

Page 12: ... caused by automatic restarting of the drive following a power failure install a switching component at the input that is deactivated in the event of a power failure and that may only be manually switched on again on return of the power supply e g contactor etc Suitable for use on a circuit capable of delivering not more than 5 000 rms symmetrical amperes 240V maximum Terminal Description L1 L2 N ...

Page 13: ...18 0 9 0 8 8 0 7 0 AA03 M3 5 2 1 1 3 14 16 0 9 0 8 8 0 7 0 AA04 DA01 M4 5 3 1 3 10 16 1 3 1 2 11 5 10 6 AA05 AA10 DA02 DA03 M4 5 3 2 1 10 14 1 3 1 2 11 5 10 6 AA15 M4 5 3 3 3 10 12 1 3 1 2 11 5 10 6 Fuse Rating Class CC J Bulletin 140 Model 1 Ph 3 Ph 1 Ph 3 Ph AA01 10 10 140M D8N C10 140M D8N B40 AA02 AA03 10 10 140M D8N C10 140M D8N B63 AA04 AA05 15 15 140M D8N C16 140M D8N C10 AA07 20 15 140M D8...

Page 14: ...t hazardous voltage levels Failure to observe this precaution could result in severe injury or loss of life 0 10V 1 2k Ohm Pot 4 20mA Frequency Reference 10V P24 1 2 3 4 5 L H O OI L Internal Power P24 1 24V 2 3 4 5 L External Power IMPORTANT Only one frequency source may be connected at a time If more than one reference is connected at the same time an undetermined frequency reference will result...

Page 15: ...via PC01 Digital Input 1 PC05 Digital Input 5 The analog input reference can be adjusted using PA11 Analog Frequency Minimum PA16 Analog Filter Select If no digital input is programmed as 16 AT the set values are the sum of O and OI O Voltage Analog Input Frequency Command 0 10V OI Current Analog Input Frequency Command 4 20 mA L 0 V Reference Potential for Frequency Command Inputs FM Programmable...

Page 16: ...ion Signal if the deviation between the set value and the actual value returned is greater than the value set under PC44 PID Deviation Setting Only available if the PID control PA71 PID Enable is active 05 AL Fault Signal if a fault is indicated 12 Programmable Digital Output 11 Programmable Digital Output AL0 Fault Relay PC33 Fault Relay AL1 Logic can be used to invert the operation The fault rel...

Page 17: ...mergency stops redundant wiring electronic guards and or mechanical guards Failure to observe this precaution could result in severe bodily injury or loss of life C01 C05 Setting Alpha Setting Function Description 00 FW Forward 2 Wire maintained Run Forward Run Reverse settings 01 RV Reverse 02 CF1 Preset frequency input The preset frequencies may be programmed in two ways 1 By programming desired...

Page 18: ...ely upon after power is restored an E13 fault will be issued A new start command or a reset 18 RS command will clear the fault indication 15 SFT Program Lock Protects stored parameter values from being overwritten See Pb31 Program Lock Select for the 4 different levels of protection 16 AT 4 20mA Select Activates input terminal OI for use as a 4 20mA input If no input terminal is programmed for thi...

Page 19: ...27 UP Remote Control UP These settings allow digital inputs to increase and decrease the commanded frequency for the drive PA01 Frequency Command Select must be set to 02 to activate this function These inputs will change the value of PF01 Frequency Command in Hz Sec as defined by PA04 Maximum Frequency Accel time or Decel time 28 DWN Remote Control DOWN 31 OPE Run Command Source Select This setti...

Page 20: ...nd decrease parameter values The Hz and A LEDs are used to inform you whether Hz or Amps are being displayed The ENTER key is used to enter the current value into memory The RUN LED will be lit when the drive is in operation The Start key can be activated using PA02 Start Command Select or digital input setting 31 OPE When active the key will start the motor in the direction of rotation defined in...

Page 21: ... scroll thru all of the d and F group parameters but the A b and C parameters are grouped and the group must be SELected to view the parameters within that specified group Figure 3 3 contains a hierarchy which details which parameters are in each group C C C C 4 Press the SELect Key to enter into the C group PC01 Digital Input 1 should appear on the display Note When parameter groups are entered t...

Page 22: ...e parameter group display C C C C Action Description Display 9 Press the SELect Key to switch from the parameter value to the parameter number d 01 10 Press the Up Down Keys to scroll through the parameter groups stopping at the A group A 11 Press the SELect Key to enter into the A group A 01 12 Press the Up Key to display PA02 Start Command Select A02 13 Press the SELect Key to view the parameter...

Page 23: ...e the value to 01 then press the Enter key Note The defaults will be reset to the values determined by parameter b85 Factory Default Select 01 24 Press the SELect Key to exit the parameter value back to the parameter number without changing the stored value b 84 25 Press and hold the SELect Up Down and Stop Keys for 3 seconds NOTE The keys can be pressed and held in any sequence but the Stop Key M...

Page 24: ... Preset Frequency 8 A29 Preset Frequency 9 A30 Preset Frequency 10 A31 Preset Frequency 11 A32 Preset Frequency 12 A33 Preset Frequency 13 A34 Preset Frequency 14 A35 Preset Frequency 15 A38 Jog Frequency A39 Jog Stop Mode V F Characteristics Boost A41 Boost Select A42 Manual Boost Voltage A43 Manual Boost Frequency A44 V Hz Select A45 Maximum Voltage Second Acceleration Deceleration Ramp A92 Acce...

Page 25: ...gic C14 Digital Input 4 Logic C15 Digital Input 5 Logic Parameter Tree cont Automatic Start After a Fault b21 Current Limit Select b22 Current Limit b23 Current Limit Decel Time Current Limit Parameter Protection b31 Program Lock Select Current Feedback Tuning b32 Relative Current Setting C group Intelligent I O and Communication Communications C70 Communication Command Select C71 Unassigned C72 U...

Page 26: ...ach input is programmed in parameter C11 Digital Input 1 Logic through parameter C15 Digital Input 5 Logic N A N A d06 Output Status Displays the status of the digital outputs and the fault indication relays N A N A d07 Process Display Displays parameter d01 Output Frequency scaled by the variable set in parameter b86 Process Display Scale Factor Note If there are more than 4 digits the LSB will b...

Page 27: ... Frequency to 0 0 Hz This parameter can be changed while motor is running 0 1 3000 1000 0 1 s 1000 1 s 10 0 10 0 F04 Start Key Direction Sets the direction of motor rotation when the drive is set to Start Key mode which is controlled by PA02 Start Command Select and digital input setting 31 OPE Settings 00 Forward 01 Reverse 02 Control Terminal Digital inputs C01 C05 settings 00 FW and 01 RV deter...

Page 28: ...am in PA11 Analog Frequency Minimum 0 99 1 0 0 A14 Analog Input Maximum The ending point offset for the analog input range Refer to diagram in PA11 Analog Frequency Minimum 0 100 1 100 100 A15 Analog Start Select Sets the output frequency when frequency reference is below value set in PA13 Analog Input Minimum Settings 00 PA11 Analog Frequency Minimum 01 0 Hz 00 01 Numeric Value 01 01 A16 Analog F...

Page 29: ...reset Frequency is activated via the digital inputs These Parameters can be changed while motor is running 0 0 360 0 0 1 Hz 0 0 0 0 A22 Preset Frequency 2 0 0 360 0 0 1 Hz 3 0 0 0 A23 Preset Frequency 3 0 0 360 0 0 1 Hz 5 0 0 0 A24 Preset Frequency 4 0 0 360 0 0 1 Hz 10 0 0 0 A25 Preset Frequency 5 0 0 360 0 0 1 Hz 15 0 0 0 A26 Preset Frequency 6 0 0 360 0 0 1 Hz 20 0 0 0 A27 Preset Frequency 7 0 ...

Page 30: ...3 Base Frequency Refer to diagram in PA42 Manual Boost Voltage This Parameter can be changed while motor is running 0 0 50 0 0 1 2 0 10 0 A44 V Hz Select Used to select the V Hz mode Settings 00 Constant Torque 01 Variable Torque 00 01 Numeric Value 00 00 A45 Maximum Voltage Gain Sets the voltage gain of the V Hz characteristic Value is a percent of PA82 Base Voltage This Parameter can be changed ...

Page 31: ...ncy Limit This is an upper frequency limit similar to PA04 Maximum Frequency except that it can be set lower than PA03 Base Frequency A value of 0 0 will disable this parameter Output Frequency 0 5 360 0 0 1Hz 0 0 0 0 A62 Minimum Frequency Lowest frequency the drive will output continuously Refer to diagram in PA61 Upper Frequency Limit 0 0 360 0 0 1Hz 0 0 0 0 A63 Skip Frequency 1 Sets a frequency...

Page 32: ...for the PID control This Parameter can be changed while motor is running 0 0 100 0 N A 0 0 0 0 A75 Process Reference Scale Factor Used to scale the target value equivalent to the PID feedback value 0 01 99 99 N A 1 00 1 00 A76 Analog Feedback Select Selects the source from which the PID feedback originates Settings 00 Input OI 01 Input O 00 01 Numeric Value 00 00 Automatic Voltage Regulation AVR U...

Page 33: ...ect is set to 01 0 0 360 0 0 1 Hz 30 0 0 0 A97 Accel Curve Selects the type of acceleration curve Settings 00 Linear 01 S curve 00 01 Numeric Value 00 00 A98 Decel Curve Selects the type of deceleration curve Settings 00 Linear 01 S curve 00 01 Numeric Value 00 00 Frequency Set point reciprocal Scale Factor Process Reference T arget Frequency Frequency Process Reference Scale Factor Process Refere...

Page 34: ...esult if this parameter is used in an inappropriate application 00 03 Numeric Value 00 00 b02 Power Loss Time If undervoltage exists longer than the programmed time the drive will fault even if Pb01 Restart Mode Select is active 0 3 25 0 0 1 seconds 1 0 1 0 b03 Restart Time Sets the time between restart attempts after an undervoltage fault or the removal of a digital input set to 11 FRS 0 3 100 0 ...

Page 35: ...cel Time Sets the deceleration time when the current limiting occurs 0 3 30 0 0 1 second 1 0 1 0 Parameter Protection U1 K1 b31 Program Lock Select Sets the mode of program lock used Settings 00 All parameters locked when digital input setting 15 SFT active 01 All parameters locked except PF01 Frequency Command when digital input setting 15 SFT active 02 All parameters locked 03 All parameters loc...

Page 36: ...ory Defaults Select 00 01 Numeric Value 01 00 b85 Factory Default Select Determines the default settings of all parameters The drive will reset to these default values when a reset defaults command is executed as described in Pb84 setting 01 reset defaults Settings 06 K 50 Hz default settings 07 U 60 Hz default settings Note Parameter default values for settings 00 05 are not published in this man...

Page 37: ... Selects operation of the drive after a digital input C01 C05 setting 11 FRS input is removed Settings 00 0 Hz start 01 Synchronization of motor speed after waiting period programmed via Pb03 Restart Time 00 01 Numeric Value 00 00 b89 Reserved Reserved for Future Use DO NOT CHANGE 01 07 Numeric Value 01 01 b92 Reserved Reserved for Future Use DO NOT CHANGE 00 01 00 Artisan Technology Group Quality...

Page 38: ...ory Defaults Digital Inputs 1 5 U1 K1 Parameter C01 Digital Inputs 1 5 Used to program the function of digital inputs 1 5 Settings 00 FW Forward 01 RV Reverse 02 CF1 Preset Frequency Input 03 CF2 Preset Frequency Input 04 CF3 Preset Frequency Input 05 CF4 Preset Frequency Input 06 JG Jog 09 2CH Accel Decel 2 Select 11 FRS Coast to Stop 12 EXT External Trip 13 USP Unintentional Start Protection 15 ...

Page 39: ...en set to 03 0L 0 200 of drive rating 0 01 A 100 ofdrive rating 100 of drive rating C41 Overload Alarm Threshold Sets the allowable overload level before digital outputs 11 12 change state when set to 03 0L 0 200 of drive rating 0 01 A 100 ofdrive rating 100 of drive rating C42 Above Frequency Accel Threshold Sets the frequency at which digital outputs 11 12 change state when set to 02 FA2 if the ...

Page 40: ...t circuit at the drive output excessive load conditions at the motor an acceleration time that is too short or for a manual boost setting that is improperly set Overcurrent at a Standstill An overcurrent has been detected in the hardware trip circuit while the drive was at a standstill Check the output lines or the motor for a ground fault Internal Motor Protection The internal electronic motor pr...

Page 41: ...ut not both Verify wiring of H O and L terminals if a remote speed pot is being used If using 3 wire start ensure that a 3 wire stop is programmed Verify that the reset command RS is not active 4 Check the setting of PA01 Frequency Command Select 5 Check setting of PA02 Start Command Select If set to keypad start check PF04 Start Key Direction when set to 02 the 00 FW or 01 RV digital input must b...

Page 42: ...f the entered values were transferred to the power failure safe EEPROM Reprogram the values and wait at least 6 seconds before powering down No entries can be made 1 Check to see if the parameter protection is activated via a digital input setting of 15 SFT The electronic motor protection fault E05 is triggered 1 Check the manual boost setting to see if it is too high 2 Check the electronic motor ...

Page 43: ...Faults Troubleshooting 38 This Page Intentionally Blank Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 44: ...ke Starting frequency braking torque running times are variable Analog inputs 0 10 V input impedance 10 kΩ 4 20 mA input impedance 250 Ω PTC input Digital inputs 5 programmable level triggered inputs 24V PNP logic NO or NC contacts Analog outputs 1 programmable output 0 10V 1mA Accuracy 5 for frequency 20 for current Digital outputs 2 open collector outputs 27VDC 50mA Relay output 1 fault indicati...

Page 45: ...n millimeters and inches AA01 AA02 AA03 AA04 AA05 AA07 AA10 AA15 Mass Kg lb AA01 AA02 AA03 0 7 1 54 0 85 1 87 Mass Kg lb AA04 AA05 1 3 2 87 Mass Kg lb AA07 2 2 4 85 Mass Kg lb AA10 AA15 2 8 6 17 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 46: ...41 Specifications Dimensions DA01 DA02 DA04 Mass Kg lb DA01 DA02 1 1 2 42 1 2 2 64 Mass Kg lb DA04 1 5 3 31 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 47: ...e range 25 C to 85 C Connections Input terminals IP 20 and PE screw M5 Load side cable unshielded Line Filter Module A B C D E F 161S RFD 10 B 130 5 12 128 5 04 27 1 06 118 4 65 119 4 69 4 x 6 24 161S RFD 16 C 180 7 09 128 5 04 27 1 06 168 6 61 119 4 69 4 x 6 24 161S RFA 7 A 120 4 72 80 3 15 25 0 98 110 4 33 67 2 64 2 x 6 24 161S RFA 12 B 130 5 12 110 4 33 27 1 06 118 4 65 98 3 86 4 x 6 24 161S RF...

Page 48: ...ing power up of the drive The thermal capacity of the line filter is guaranteed up to a maximum motor cable length of 50m The line filters have been developed for use in grounded systems Use in ungrounded systems is not recommended Essential Requirements for a Conforming EMC Installation The following items are required for CE conformance 1 An input filter module See Chapter 5 Specifications and D...

Page 49: ...CE Conformity 44 This Page Intentionally Blank Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 50: ...45 CE Conformity Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 51: ...2001 NB591XA Supersedes 161 5 0MU dated September 2000 Copyright 2001 Rockwell International Corporation All rights reserved Printed in USA Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 52: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

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