Alfa Laval Toftejorg SaniMicro Instruction Manual Download Page 1 | Manualshive

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4100-0010

Covering: Standard Machines
Machines delivered with ATEX/IECEx Certification in accordance with Directive 2014/34/EU
Q-doc - Equipment Doc (3.1 Inspection Certificate - EN 10204)
Q-doc - Qualification Doc (Qualification Documentation, FAT/SAT)
First published: 2009-05

ESE01778-EN11

2019-09

Original manual

Instruction Manual

Alfa Laval Toftejorg™ Rotary Spray Heads - SaniMicro, SaniMidget, SaniMagnum

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Summary of Contents for Toftejorg SaniMicro

Page 1: ...ce with Directive 2014 34 EU Q doc Equipment Doc 3 1 Inspection Certificate EN 10204 Q doc Qualification Doc Qualification Documentation FAT SAT First published 2009 05 ESE01778 EN11 2019 09 Original...

Page 2: ......

Page 3: ...ATEX IECEx certification 13 4 5 Recycling information 16 5 Operation 17 5 1 Normal operation 17 5 2 Safety precautions 18 6 Maintenance 19 6 1 Service and repair of ATEX IECEx certified machines 19 6...

Page 4: ...ination Certificate no Baseefa04ATEX0357X and IECEx BAS 19 0104X II 1G Ex h IIC 85 C 175 C Ga Marking II 1D Ex h IIIC T85 C T140 C Da The QAN Quality Assurance Notification is carried out by SGS Fimko...

Page 5: ...the tank cleaning machine 2 1 Important information WARNING Indicates that special procedures must be followed to avoid serious personal injury CAUTION Indicates that special procedures must be follow...

Page 6: ...wever as continuous improvements are our policy we reserve the right to alter or modify any unit specification on any product without prior notice or any obligation The English version of the instruct...

Page 7: ...l Corporate AB Toftejorg is a trademark or registered trademark of Alfa Laval Kolding A S Other products or company names mentioned herein may be the trademarks of their respective owners Any rights n...

Page 8: ...arried out by the Certification Body SGS Baseefa Ltd who has issued the certificate no IECEx BAS 19 0104X Note Explosion protection type is constructional safety c The marking on the ATEX IECEx certif...

Page 9: ...lass Cleaning fluid temperature Tp C Ambient temperature Tamb C 85 C T6 68 C 68 C 100 C T5 80 C 80 C 135 C T4 108 C 108 C 175 C 140 C 140 C Group III EPL Da The dust temperature class depends on the c...

Page 10: ...val Toftejorg Rotary Spray Head is produced according to Alfa Laval Kolding s ISO 9001 international Standard certified quality system All parts are made from certified material and all non metal part...

Page 11: ...Rotary Spray Head is designed for use in pharmaceutical biotechnological food and dairy processing applications It may be used in reactors mixing processing tanks spray dryers and other process equipm...

Page 12: ...ter During handling and installation treat the machine with care in order not to damage the fine surface of the machine NOTE The machine shall be installed in accordance with national regulations for...

Page 13: ...cleaning fluid and ambient temperature The temperature class and ambient temperature range are shown in paragraph 3 6 ATEX IECEx temperature class and code page 9 Warning Max permitted temperature Wh...

Page 14: ...possible under certain conditions It is necessary to know the current factors such as tank size cleaning solvent and product Additives can be used in the cleaning solvent or for example the tank can...

Page 15: ...of process fluid powder compound which can generate heat or a hybrid mixture Chemical reactions in Zone 20 Hybrid mixtures End user must ensure that the cleaning fluid used does not create a hybrid mi...

Page 16: ...machine are replaced All metal parts should be sent for material recycling Worn out or defective electronic parts should be sent to a licensed handler for material recycling Oil and all non metal wear...

Page 17: ...ad cleaner Max pressure difference is 3 0 bar Draining using compressed air If the machine is drained using compressed air then the compressed air pressure must not cause the machine to rotate Drainin...

Page 18: ...er connections while system is in operation Make sure that system is depressurised and drained before disassembly The cleaning jets impinging the tank surface are a source of noise Depending on pressu...

Page 19: ...and to obtain full test documentation FAT Factory Acceptance Test it is necessary to order a new Rotary Spray Head machine with Alfa Laval Q doc The new Rotary Spray Head machine is manufactured and t...

Page 20: ...16 PTFE FDA compliant 21CFR 177 1550 and EU 10 2011 compliant Head 1 4404 AISI 316L Lubricant Self lubricating with the cleaning fluid Self lubricating with the cleaning fluid Connections 3 8 Rp or NP...

Page 21: ...pressure A 360 270 UP A Wetting B 360 LowFlow B Impact cleaning C 270 UP LowFlow NF 360 270 UP 180 D D 180 D LF 360 LowFlow 270 UP LowFlow For Clip on models the flow rate is increased by approx 0 2...

Page 22: ...21CFR 177 1550 and EU 10 2011 compliant head 1 4404 AISI 316L Lubricant Self lubricating with the cleaning fluid Self lubricating with the cleaning fluid Connections 1 2 or 3 4 BSP or NPT thread Clip...

Page 23: ...60 180 D 270 U 360 180 D 0 A B A B Inlet pressure bar Inlet pressure bar A Wetting B Impact cleaning For Clip on models the flow rate is increased by approx 0 5 m3 h Note The inlet pressure has been t...

Page 24: ...nd EU 10 2011 compliant head 1 4404 AISI 316L Lubricant Self lubricating with the cleaning fluid Self lubricating with the cleaning fluid Connections 1 1 4 BSP or NPT thread Clip on or weld on for pip...

Page 25: ...ing B 360 LowFlow B Impact cleaning C 270 UP LowFlow A1 360 270 UP 180 D D 180 D A2 360 LowFlow 270 UP LowFlow B1 360 270 UP 180 D B2 270 UP LowFlow 360 LowFlow For Clip on models the flow rate is inc...

Page 26: ...5 ISO2037 Weld on DN15 DIN11850 R1 Weld on DN15 DIN11850 R2 Weld on 3 4 ASME BPE tube Spray Pattern Height mm Stainless steel Hastelloy C22 Stainless steel Hastelloy C22 Stainless steel Hastelloy C22...

Page 27: ...F102 91 270 up TE10F130 91 TE10F135 91 TE10F136 91 TE10F132 91 Alfa Laval Toftejorg SaniMidget Weld on Surface finish Bright Weld on OD 25 ISO2037 Weld on DN15 DIN11850 R1 Weld on DN15 DIN11850 R2 Spr...

Page 28: ...ern Stainless steel Stainless steel Stainless steel Stainless steel 360 TE11F100 91 TE11F104 91 TE11F105 91 TE11F106 91 360 low flow TE11F140 91 TE11F144 91 TE11F145 91 TE11F146 91 270 up TE11F130 91...

Page 29: ...t Thread 1 1 4 Rp BSP Thread 1 1 4 NPT Thread 1 1 2 Rp BSP Thread 1 1 2 NPT Spray Pattern Stainless steel Stainless steel Stainless steel Hastelloy C22 Stainless steel Hastelloy C22 360 TE11B000 TE11B...

Page 30: ...C DoC Q doc Equipment Documentation Qualification Documentation includes RS Requirement Specification DS Design Specification incl Traceability Matrix FAT Factory Acceptance Test incl IQ OQ SAT Site A...

Page 31: ...urn procedure from your local Alfa Laval office Be sure to follow the instructions closely 9 2 How to contact Alfa Laval Kolding A S For further information please feel free to contact Alfa Laval Kold...

Page 32: ...s the responsibility of the user of this document to comply with all applicable intellectual property laws Without limiting any rights related to this document no part of this document may be copied r...

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