Alfa Laval ThinkTop D30 Instruction Manual Download Page 7

3 General information

3.1

Concept

The ThinkTop D30 is designed to ensure valve control in a basic market, using Alfa Laval air operated actuators such as
butterfly, single and double-seat valves. it is compatible with all major PLC systems (Programmable Logic Controller) with a
digital PNP interface.

It is for use in food, dairy and brewery installations. ThinkTop D30 is a complementary, alternative solution to the existing
range of control units.

ThinkTop D30 is the first of its kind on the market that focuses on new methods to simplify all aspects of using a basic control
unit to minimise and optimise installations instead of using external solenoid valves

3.2

Working principle

The ThinkTop D30 is an easy-to-use plug `n play control unit with integrated intelligence which monitors the status of the operating
air pressure, identifying air leakage or failing air pressure. The integrated solenoid valve allows control of the processing valve.

Mounted on top of the valve, the unit receives signals from a PLC system to control the solenoid valve and it returns the
supervised air pressure signals for valve energised or de-energised feedback to the PLC system. The ThinkTop D30 has a 360
degree visual valve status indicator, which can be seen at a distance and at any angle.

3.3

Recycling information

••• Unpacking

Unpacking

Unpacking

- Packing material consists of wood, plastics, cardboard boxes and in some cases metal straps

- Wood and cardboard boxes can be reused, recycled or used for energy recovery

- Plastics should be recycled or burnt at a licensed waste incineration plant

- Metal straps should be sent for material recycling

••• Scrapping

Scrapping

Scrapping

- At the end of use, the equipment should be recycled according to relevant, local regulations. In addition to the actual

equipment, any hazardous residues from the process liquid must be considered and disposed of in a proper manner. When

in doubt, or in the absence of local regulations, please contact your local Alfa Laval representative.

7

Summary of Contents for ThinkTop D30

Page 1: ...Patented Sensor System Registered Design Registered Trademark ESE02248 EN6 2022 10 Original manual Instruction Manual ThinkTop D30...

Page 2: ......

Page 3: ...Important information 6 2 2 Warning signs 6 2 3 Safety precautions 6 3 General information 7 3 1 Concept 7 3 2 Working principle 7 3 3 Recycling information 7 4 Installation 8 4 1 Product dimensions...

Page 4: ...or Valve Control and Indication Designation ThinkTop D30 Type is in conformity with the following directives with amendments EMC Directive 2014 30 EU RoHS Directive 2011 65 EU and amendments The perso...

Page 5: ...or Valve Control and Indication Designation ThinkTop D30 Type is in conformity with the following directives with amendments The Electromagnetic Compatibility Regulations 2016 The Restriction of the U...

Page 6: ...Installation Always Always Always read the technical data thoroughly Never Never Never install the ThinkTop D30 before the valve or relay is in a safe position If welding close to the ThinkTop D30 Al...

Page 7: ...oid valve allows control of the processing valve Mounted on top of the valve the unit receives signals from a PLC system to control the solenoid valve and it returns the supervised air pressure signal...

Page 8: ...Koltek Yes LKLA T Yes LKLA No ARC Yes SRC Yes SRC long stroke No i SSV Yes Unique SSV Yes Unique SSV long stroke No Unique SSV DN125 DN150 No SSV DN80 76 1 mm High pressure No SSV DN100 101 6 mm High...

Page 9: ...arked with EX Step Step Step 2 2 2 Connect the air supply to the air in port A Connect the air out port B to the actuator NOTE NOTE NOTE Option in case of a air supply hose system Connect the air supp...

Page 10: ...nit must be supplied by an isolating source that complies with the requirements for class 2 power units UL1310 or class 2 and 3 transformers UL1585 Electrical Electrical Electrical connection connecti...

Page 11: ...4 Installation 4 4 Operating LED feedback Actuator Actuator Actuator status status status LED LED LED feedback feedback feedback De energised Green Energised Yellow Alarm Air pressure Red flashing 11...

Page 12: ...ios scenarios scenarios Condition Condition Condition Possible Possible Possible cause cause cause Solution Solution Solution Red LED flashing Insufficient air pressure in the actuator Check the air s...

Page 13: ...active 39 mA Current consumption solenoid inactive 28 mA Short circuit and brownout protection Yes EN61131 2 Solenoid Solenoid Solenoid valve valve valve Type of solenoid 3 2 NC Number of solenoids 1...

Page 14: ...7 Parts list 7 1 Parts list 14...

Page 15: ...7 Parts list Parts Parts Parts list list list Pos Qty Denomination A Top incl prism and O rings 2 1 O ring 11 2 Allen screw 12 1 1 Air fitting 13 1 Cable gland PG7 14 1 X ring 15...

Page 16: ...hereto related rights It is the responsibility of the user of this document to comply with all applicable intellectual property laws Without limiting any rights related to this document no part of thi...

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