Alfa Laval GJ Tote Blast Station Instruction Manual Download Page 6

3 Introduction

3.1

Description

Perform intermediate bulk container (IBC) cleaning in house, in less than half the time, with the ToteBlast Station. This
complete all-in-one system utilizes patented rotary impingement technology designed to blast residue from the IBC/tote
interior, in a precise, global indexing pattern. This high impact cleaning technology ensures the entire tote interior is thoroughly
cleaned in the most efficient manner, utilizing the least amount of resources, including: time, energy, cleaning chemicals, and
water. The system comes equipped with everything needed to set up an IBC/tote cleaning station. The simplicity in design
and affordability, coupled with the most durable and effective technology, makes this the ideal IBC/ tote cleaning system for
any application, industrial or sanitary.

The ToteBlast Station comes with a vertical multistage centrifugal pump with motor, control panel, a ¾"x50’ hose and all the
necessary fittings and hardware required for permanent installation. The system also comes with a threaded inlet adapter that
can be threaded into any IBC/tote lid with a 2" NPT opening.

3.2

Intended use

It is to be verified by the end-user:

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3.3

Patents and trademarks

This instruction manual is published by Alfa Laval without any warranty. Improvements and changes to this instruction manual
may at any time be made by Alfa Laval without prior notice. Such changes will, however, be incorporated in new editions
of this instruction manual.

© Alfa Laval. All rights reserved.

The Alfa Laval logotype is a trademark or the registered trademark of Alfa Laval Corporate AB. "Gamajet" is a trademark or
registered trademark of Alfa Laval. Other products or company names mentioned herein may be the trademarks of their
respective owners. Any rights not expressly granted herein are reserved.

3.4

Marking

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6

Summary of Contents for GJ Tote Blast Station

Page 1: ...First published XXXX XX ESE03473 EN1 2016 12 Original manual Instruction Manual Alfa Laval GJ Tote Blast Station...

Page 2: ......

Page 3: ...Marking 6 4 Installation 7 4 1 Unpacking delivery 7 4 2 Tools and materials 7 4 3 System layout 8 4 4 Pump and control panel mounting 9 4 5 pump set up 10 4 6 Pump priming 11 4 7 Electrical set up 11...

Page 4: ...onformity with the following directive with amendments Machinery Directive 2006 42 EC DS EN ISO 12100 2011 The Pressure Directive 97 23 EC According to its own volume and the rated pressure range the...

Page 5: ...ing the Alfa Laval GJ Tote Blast Station 2 1 Important information WARNING Indicates that special procedures must be followed to avoid serious personal injury CAUTION Indicates that special procedures...

Page 6: ...ltistage centrifugal pump with motor control panel a x50 hose and all the necessary fittings and hardware required for permanent installation The system also comes with a threaded inlet adapter that c...

Page 7: ...aise it upright and remove from the box In some cases eye bolts may be needed to move the pump The mechanical hoist must also be used to position the pump into place for mounting Remove the packaging...

Page 8: ...e NOTE Use four 4 vibration resistant wedge stud anchors or equivalent to mount the vertical multistage pump For all electrical work including mounting positioning and wiring of all system components...

Page 9: ...nting holes onto the floor Be sure to take into account the direction of the flow of the pump so that the suction hose and discharge hose can be properly routed Step 2 Move the pump out of the way to...

Page 10: ...flow arrow located towards the bottom of the pump Then with the flange gasket in between the two flanges install the four flange bolts and nuts NOTE DO NOT TIGHTEN All four flange bolts must be snug f...

Page 11: ...7 Electrical set up Alfa Laval recommends that all electrical work be done by a professional electrician using the proper industry standards The electrical diagram for the control panel can be found...

Page 12: ...the timer on the control panel see appendix for timer instructions to the desired cleaning time and press the green button on the control panel to start If there is an emergency the operator can stop...

Page 13: ...with internal timer Power rating See table Mains voltage 240 480 dual voltage On off Local mains disconnect Insulation class NEMA Timers Internal adjustable 1 min 1 hours PHYSICAL DATA Materials Prod...

Page 14: ...o observe the technical data during installation operation and maintenance Inform personnel about the technical data 7 2 Pump curves at 60 Hz Flow rate Pump model Power rating 12 gpm CRI 3 19 3 HP 2 2...

Page 15: ...tarting and while operating the Tote Blast Station 8 2 Service and Repair Upon every return of a product no matter if for modifications or repair it is necessary to contact your local Alfa Laval offic...

Page 16: ...s the responsibility of the user of this document to comply with all applicable intellectual property laws Without limiting any rights related to this document no part of this document may be copied r...

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