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PERUN 200 MIG MAN PFC manual EN 02
WELDING MACHINE
PERUN 200 MIG MAN PFC
OPERATING MANUAL
Page 1: ...ALFA IN a s www alfain eu PERUN 200 MIG MAN PFC manual EN 02 WELDING MACHINE PERUN 200 MIG MAN PFC OPERATING MANUAL ...
Page 2: ...CAUTIONS 4 3 OPERATING CONDITIONS 5 4 TECHNICAL DATA 6 5 EQUIPMENT 7 6 OPERATOR CONTROLS 9 7 GETTING STARTED MIG MAG 14 8 GETTING STARTED TIG 20 9 GETTING STARTED MMA 22 10 ROUTINE MAINTENANCE INSPECTION 22 11 STATEMENT OF WARRANTY 23 12 DISPOSAL 23 13 WARRANTY LIST 24 ...
Page 3: ...nufacturer assumes no liability for its use The model of PERUN 200 MIG MAN PFC is the multi function inverter power generators welding by those methods a MIG MAG in 2T 4T wires SG2 or stainless steel 0 6 1 0 mm Al wires 1 0 mm flux cored wires shelf shielding or standard b E MMA coated electrodes up to 4 0 mm c TIG Lift Arc PERUN 200 MIG MAN PFC is equipped by system of Power Factor Correction PFC...
Page 4: ...es it is necessary to ensure an adequate supply of fresh air because during welding harmful fumes arise 6 In tanks of gas oil fuel etc even empty ones do not make welding because there is a chance of explosion 7 In areas with chance of explosion special provisions are applied 8 Welding machines that are subjected to great exertion must comply with specific security requirements These include the r...
Page 5: ... metal particles e g during grinding drawn into the machine Cooling is controlled by electronic temperature control 9 It is necessary for welding machine to undergo a periodic inspection every 6 12 months by an authorized officer according to CSN 331500 and CSN 050630 see Maintenance and service tests 10 All interventions in the el equipment as well as repair removal of the plug fuse replacement s...
Page 6: ...0 60 1x230 50 60 Welding current range A 25 130 10 100 10 140 25 200 10 200 10 200 Open circuit voltage U20 V 67 0 67 0 Mains protection A 20 16 Max effective current I1eff A 22 0 17 5 18 0 14 5 16 0 12 0 Welding current DC 100 I2 A 85 80 90 130 120 140 Welding current DC 60 I2 A 110 100 110 150 140 160 Welding current DC x I2 A 35 130 30 100 40 140 30 200 25 200 35 200 Protection IP 23S Standards...
Page 7: ...ER SGB 250 3m MIG MAG SGB25 4 Torch PARKER SGB 250 4m MIG MAG SGB25 5 Torch PARKER SGB 250 5m MIG MAG T24ST Torch T2 4m 35 50 arc ST T28ST Torch T2 8m 35 50 arc ST 5756 Set Connectors 9pin for replacement TIG torch VM0151 1 Hose Gas 3m G1 4 G1 4 VM0253 Welding Cable Set 2x 3m 35 50 200A Rolls see chapter OVERVIEW OF ROLLS FOR WIRE FEED S777C Welding Helmet Barracuda S777C Black ...
Page 8: ...A D200 Self Shielding 4 5kg spool SGL2 Small Gas Lens Body Starter Kit 1 6mm 1 16 SGL4 Small Gas Lens Body Starter Kit 2 4mm 3 32 SGL5 Small Gas Lens Body Starter Kit 3 2mm 1 8 700 0306 10 Electrode wolf 1 6x175 Violet 700 0308 10 Electrode wolf 2 4x175 Violet 700 0310 10 Electrode wolfram E3 3 2x175 violet ...
Page 9: ...9 24 ALFA IN a s www alfain eu 6 OPERATOR CONTROLS Fig 1 PERUN 200 MIG MAN PFC Pos Description A1 Control panel A2 Quick connector of welding cables ...
Page 10: ... cables or TIG torch connector A7 Handle A8 Mains cable A9 Secondary control panel see details below A10 Terminals of change polarity MIG MAG torch A11 Wire feeder CONTROL PANEL Fig 2 Control panel Pos Descriptions V1 LED If it lights the method MIG MAG has been selected by the button V19 V2 LED If it lights the method MMA has been selected by the button V19 ...
Page 11: ...pe for TIG V9 Choke potentiometer V10 LED If it lights the thermo switch is disconnected In such a case leave the machine on to cool down V11 LED If it lights the machine is switched on by the main switch V12 LED If it lights the display V15 shows the time of down slope in s V13 LED If it lights the display V15 shows the value of ARC FORCE V14 LED If it lights the display V15 shows the voltage in ...
Page 12: ...emote control OFF of the remote control 33 Switch Spool Gun In the ON position one can weld with the Spool Gun 34 Potentiometer for the Burnback time setting 35 Potentiometer for the initial wire speed setting 36 Potentiometer for the Pre Gas time setting 37 Potentiometer for the Post Gas time setting 38 Gas setting button 39 Wire feeding button ...
Page 13: ...Description E1 Nut of pressure arm E2 Pressure arm E3 Inlet liner E4 EURO connector E5 Roll OVERVIEW OF ROLLS FOR WIRE FEED a b a 22 mm b 30 mm Groove type Wire diameter Item No Steel 0 6 0 8 2187 0 8 1 0 2188 Aluminum 0 8 1 0 2270 Flux core 0 8 1 0 2318 1 0 1 2 2319 ...
Page 14: ...t D2 3 Cut off the curved or damaged end of welding wire and lead it through the inlet liner E3 and the roll into the liner inside the EURO torch connector about 5 cm Make sure that you use the suitable groove 4 Put the pressure arm E2 down in that way that the teeth or the gear fit and fix it by setting the lever E1 into vertical position 5 Adjust the pressure nut that way that it provides consta...
Page 15: ...quick connector of welding cables A6 3 Connect the ground clamps B5 to the welder B7 or to the welding table Notice When inserting the wire do not point with torch to the eyes 4 Remove the gas nozzle from the torch 5 Unscrew the current nozzle 6 Connect the machine to power supply 7 Turn the main switch on the back panel to ON 8 Press the button V19 to select the mode MIG MAG LED V1 lights up 9 Pr...
Page 16: ...gainst fall This manual does not solve the safe securing of gas bottle Information can be obtained from a supplier of industrial gases 1 Connect the gas hose to gas outlet F8 on the valve and the gas inlet to the gas connector on the rear panel of the machine 2 Press the button 38 in the space of the wire feeder 3 Turn the adjusting screw F7 at the bottom side pressure reducing valve until the met...
Page 17: ... a 1 0 mm Groove can be replaced by removing the rolls and rotating them or use a different roll grooves with required dimensions 1 Open the nut E1 to the right pressure roll E2 will be opened upward 2 Unscrew the plastic locking element E5 and remove the roll 3 If there is a suitable groove on the roll rotate the roll and place it back on the shaft and secure it by screwing the element E5 FLUX CO...
Page 18: ...per terminal K2 Bridge K3 Middle terminal K4 Lower terminal CAUTION In case that you want to weld with a flux core wire it is necessary to remove the gas nozzle from the torch before you start welding During the welding process you must not touch the weldment with the contact tip There would be a risk of wire baking ...
Page 19: ...it is also necessary to provide the torch tefl liner and special current nipple We do not recommend you to use the torch longer than 3 m Great attention must be paid to adjust the contact power of rolls it must not be too high otherwise there is a deformation of the wire As a protective atmosphere is necessary to use argon Fig 10 Customization of the feed for the aluminium wire Pos Description G1 ...
Page 20: ...H CONNECTION SCHEMA 5737 CONNECTOR ST 12 PIN MALE PIN NO MMA FOOT PEDAL SPOOL GUN TIG TORCH MIG TORCH 1 SPOOL GUN SPOOL GUN 2 SPOOL GUN 3 POTENTIOMETER 4 SPOOL GUN POTENTIOMETER CENTER TAP 5 POTENTIOMETER POTENTIOMETER 6 POTENTIOMETER 7 SIGNAL POTENTIOMETER TIG 8 START STOP START STOP 9 START STOP GND START STOP GND 10 11 12 SPARE LINE ...
Page 21: ... clamps B11 to the welder B7 or to the welding table 3 Connect the machine to power supply and turn the main switch on the rear panel to ON 4 Connect the gas hose and gas flow adjustment described in ADJUSTMENT OF GAS FLOW 5 Press the button V19 to select the mode TIG LED V3 lights up 6 By means of the potentiometer V7 adjust the welding current 7 By means of the potentiometer V8 adjust the time o...
Page 22: ... disassembling Special maintenance is not necessary for the control unit parts in the Welder If these parts are damaged for any reason replacement is recommended 3 CAUTION Do not blow air into the welder during cleaning Blowing air into the welder can cause metal particles to interfere with sensitive electronic components and cause damage to the welder 4 To clean the welder disconnect it from the ...
Page 23: ...hat has been used beyond the specifications established in the operating manual 8 Installation not in accordance with the installation operating manual 9 Any product that has been subjected to abuse misuse negligence or accident 10 Failure to clean and maintain including lack of lubrication maintenance and protection the machine as set forth in the operating installation or service manual 11 Withi...
Page 24: ...a warranty list serves proof of purchase invoice on which is the serial number of the machine eventually a warranty list below which is filled in by an authorized dealer Serial number Day month written in words and year of sale Stamp and dealer signature ...
