Alemite 7342 Service Manual Download Page 1

Service Guide

SER 7342

7342

Alemite LLC

167 Roweland Drive, Johnson City, Tennessee 37601

www.alemite.com

Copyright 

© 

2010 by Alemite LLC

This document contains confidential information that is the property of Alemite LLC

670784

and is not to be copied, used, or disclosed to others without express written permission.

Revision (10-13)

Description

WARNING

Should reel model 7342 be used to deliver

gasoline or aircraft fuel, the:

• delivery and connecting hose must contain a

grounding wire

• entire fuel delivery system must be properly

grounded 

This prevents the build-up of static electricity.

Personal injury can occur due to fire and/or explo-
sion.

NOTE

: The reel is grounded at the swivel

with a wave washer. See 

Figure 2

.

High-capacity hose reel model 7342 is designed to:

• deliver fuel (such as diesel fuel, aircraft fuel, and 

gasoline) and lubricating oils.

• mount to a lubrication truck or to a ceiling* or wall.

This reel mounts as a single unit or in banks of as 

many as required. See

 Figure 4

 for details.

NOTE

: The Hose Guide Arms can attach to the

Base Assembly in five (5) different positions.

This model reel is spring-powered and self-retracting. 

When the hose is extended, the reel can be latched on 
either of two ratchet sections per revolution of the sheave. 
A pull releases the latch from the ratchet and allows the 
hose to retract onto the reel.

This model reel manages a maximum length of 

delivery hose as indicated in 

Table 1

.

High-Capacity Reel

Figure 1

High-Capacity Reel Model 7342

Inlet (Swivel)

Outlet

Reel Max. Pressure

psi

Bars

1 " NPTF (f)

1 " NPSM (f) *

1000

69

* A bushing (included) allows the outlet to be reduced to 3/4 " NPTF (f)

CAUTION

* The base of the reel must be at a height no greater
than 16 feet (4.9 m) from the floor to comply with the
warranty.

Delivery Hose Description

Maximum Length of Hose in Feet

3/4 “ID Single-Wire Braid

70

1 “ID Single-Wire Braid

50

1 “ID Fuel

Table 1   Delivery Hose Capacity for Reel Model 7342

Summary of Contents for 7342

Page 1: ...lubrication truck or to a ceiling or wall This reel mounts as a single unit or in banks of as many as required See Figure 4 for details NOTE The Hose Guide Arms can attach to the Base Assembly in fiv...

Page 2: ...SER 7342 High Capacity Reel Revision 10 13 2 Alemite LLC Figure 2 High Capacity Reel Model 7342 Exploded View...

Page 3: ...2 339446 13 18 Post and Shaft Assembly Short 2 339447 33 19 Roller Assembly Long 2 Includes Item 21 339448 16 20 Roller Assembly Short 2 339451 1 20 21 O Ring 1 4 ID x 3 8 OD 8 339451 2 19 22 Post Spr...

Page 4: ...39 Qty 2 T Seal 40 Qty 2 Wave Washer 35 Qty 1 Washer 34 Qty 1 Retaining Ring 15 Qty 2 Hose Guide Assembly 7 Remove Nuts 12 that secure Post and Shaft Assemblies 17 and 18 to Hose Guide Plate 16 Remove...

Page 5: ...Shaft Assembly to the Base Assembly Remove the Pawl and Shaft Assembly from the Base Assembly 28 Remove Bolts 30 and 29 and Washers 28 from the Base Assembly as required Clean and Inspect NOTE Use th...

Page 6: ...Flange Assembly and onto the Bolts 15 Secure the Bearing assembly to the Base Assembly with Nuts 1 Tighten the Nuts alternately and evenly 16 Tighten the Nuts on the opposite Bearing alternately and...

Page 7: ...into each Arm 33 Secure the hose guide assembly to the Arms with Nuts 12 34 Tighten the Long Arm Nuts the Short Arm Screws and the hose guide assembly Nuts securely Swivel Assembly 35 Onto the Shaft...

Page 8: ...ly 5 While facing the Ratchet turn the Sheave Assembly clockwise to set the tension suggested for the type and length of delivery hose used See Table 3 for details 6 Allow the reel to latch Bench Test...

Page 9: ...wer Spring Assembly and eliminates the ten dency of the hose to stack on one side of the Sheave Delivery Hose Attachment 7 Screw the delivery hose with thread sealant into Bushing 7 if used as require...

Page 10: ...hose stop against the hose guide Should the power spring tension require adjustment Adjusting Spring Tension CAUTION Do not overwind the power spring Too much tension reduces the life of the spring W...

Page 11: ...reel to over rotate and latch Should latch lockout occur pulling on the hose will not release the latch mechanism With the reel latch in this condition it will be necessary to have an assistant maint...

Page 12: ...bly 24 Replace or secure Extension Spring 23 Reel does not retract 1 Power spring broken 2 Worn or damaged Swivel Body 38 and or Shaft and Riser Assembly 6 1 Replace Power Spring Assembly 11 2 Replace...

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