ALDI Workzone titanium SHW196 User Manual Download

Page: 49 / 56

210cc 4 stroke Petrol High Pressure Washer

AFTER SALES SUPPORT

(toll free)

MODEL No.: SHW196 • 06/2019 9885

e-mail: [email protected]

AUS

1300 889 028

AUS

WARNING: Remove the spark plug cable to prevent

accidental ignition of the engine before making any

repair.

SYMPTOM

CAUSE

SOLUTION

Engine does not
start

No Fuel

Fill fuel Tank.

Throttle lever/fuel
valve/choke lever is
not in the correct
position.

Turn the throttle lever/
fuel valve/ choke lever
in the correct position.

Water pressure built
up in the machine.

Squeeze the trigger to
release the pressure.

Machine does not
reach high pressure

Diameter of garden
hose is too small.

Replace with a larger
garden hose.

Water supply is
restricted.

Check garden hose for
kinks, leaks or blockage.

Not enough inlet
water supply.

Turn water on full force.
Check garden hose for
kinks, leaks or blockage.

Water inlet filter
or filter behind the
water inlet of pump
fitting is clogged.

Remove filter and rinse
out in warm water.

Black detergent
nozzle is attached.

Remove black detergent
nozzle and attach high
pressure nozzle.

Throttle lever is not
in correct position.

Move throttle lever to
the correct position.

FAQ/Troubleshooting

Summary of Contents for Workzone titanium SHW196

Page 1: ...RE WASHER Product Info https help tools Ensure you keep your manual in a safe place for future reference Read all safety warnings and all instructions thoroughly before operating this product IM Ed4 06 2019 User Manual Original Instruction ...

Page 2: ...martphone camera and that contains a link to a website or contact details for example Advantage You are not required to manually enter a website address or contact details How it works To scan the QR code all you need is a smartphone with QR codes reader software and an Internet connection This type of software can be downloaded for free from your smartphone s app store Try it out now Just scan th...

Page 3: ...ation Product care 12 Component List 13 Assembly 15 Operation 29 Maintenance 38 Working Hints For Your Washer With Or Without Detergent 40 Noise data 43 Warranty 44 Environmental protection 44 What your 5 year warranty means 45 Service Support 45 Accessories and After Sales Parts 46 FAQ Troubleshooting 47 Technical Specifications 50 ...

Page 4: ...Pressure Washer on pages 28 35 as well as the maintenance instructions on pages 36 40 Intended use of the 210cc 4 stroke Petrol High Pressure Washer NOTE This product is for private domestic DIY use only It is not suitable for commercial industrial or trade use It is suitable for high pressure cleaning tasks on cars boats motorbikes decks concrete mold grime dust and mud IMPORTANT INFORMATION NOTE...

Page 5: ...l locking clips 4 x Long screws with nyloc nuts for nozzle holder panel 6 50mm 4 x Short screws with nuts for hose reel 6 15mm 2 x Wheel axles washers 1 x Socket wrench 1 x Combination screwdriver Philips slot type 2 x Wheels 1 x Upper handle frame 1 x Breather plug cap 1 x Hose reel 1 x Hose reel handle 1 x Nozzle holder panel 1 x Water inlet connector 1 x Water inlet filter 2 x Screw for handle ...

Page 6: ...4 4 1 x 15 high pressure nozzle Yellow nozzle 1 x 25 high pressure nozzle Green nozzle 1 x 40 high pressure nozzle White nozzle 1 x soap nozzle Black nozzle ...

Page 7: ...atibility Lead acid battery This product has been marked with a symbol relating to separate collection for all battery packs and battery pack It will then be recycled or dismantled in order to reduce the impact on the environment Battery packs can be hazardous for the environment and for human health since they contain hazardous substances The instruction manual rating plate or on the product itse...

Page 8: ... of waste batteries as unsorted municipal waste 60 Months Warranty Read the operator s manual Add oil Check oil level before every use Never use inside a home or garage even if doors and windows are open Only use outside and far away from windows doors and vents Hot Do not touch Wear protective gloves Wear protective footwear 60 ...

Page 9: ... protection Wear breathing protection Wear ear protection Wear eye protection Check for spilled fuel or fuel leaks Stop engine before refueling High speed Low speed Choke and fuel valve control CHOKE CONTROL FUEL COLD HOT CLOSED OPEN ...

Page 10: ... it must be replaced by the manufacturer its service agent or similarly qualified persons in order to avoid a hazard Additional safety warnings WARNING Do not use the appliance without reading the instruction sheet Safety boots safety gloves safety helmets with visors hearing protection etc shall be worn while operating the machine When opening the trigger gun there is a danger of the kickback for...

Page 11: ...ed to be non potable WARNING The machine shall be disconnected by removing the ignition key and by disconnecting the battery during cleaning or maintenance and when replacing parts or converting the machine to another function WARNING Do not use machine if important parts of the machine are damaged e g safety devices high pressure hoses trigger gun WARNING Do not use combustion engine powered mach...

Page 12: ...ct battery pack to mechanical shock e In the event of battery leaking do not allow the liquid to come into contact with the skin or eyes If contact has been made wash the affected area with copious amounts of water and seek medical advice f Seek medical advice immediately if a cell or battery pack has been swallowed g Keep battery pack clean and dry h Wipe the battery pack terminals with a clean d...

Page 13: ...ature for future reference r Remove the battery from the equipment when not in use s Dispose of properly t Do not mix cells of different manufacture capacity size or type within a device u Do not remove battery pack from its original packaging until required for use v Observe the plus and minus marks on the battery and ensure correct use Additional safety rules for lead acid battery 1 Working in t...

Page 14: ...the pack is maintained Ensure you have read all of the safety notes in the previous pages before using the 210cc 4 Stroke Petrol High Pressure Washer Treat the battery pack with care and within the guidelines of this manual If the battery pack does become immersed in water or any fluids or is subject to a severe drop or it does not operate within the guidelines of this manual or the supplied manua...

Page 15: ...Water outlet of pump 24 Water inlet of pump See fig M1 25 Breather Plug cap See fig J2 26 Spark Plug 27 Spark Plug cover 28 Choke lever 29 Fuel filter valve 30 Throttle lever 31 Recoil Starter 32 Electric start keys x 2 33 Small wrench x 2 34 Large combination wrench 35 Wheel locking clip x 2 36 Long screw with nyloc nuts for nozzle holder panel x 4 37 Short screw with nuts for hose reel x 4 38 Wh...

Page 16: ...er AFTER SALES SUPPORT toll free MODEL No SHW196 06 2019 9885 e mail info aldi positecgroup com AUS 14 1300 889 028 AUS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 28 30 32 16 17 19 20 18 15 21 22 23 29 31 42 43 27 26 36 39 38 25 35 34 33 32 46 38 40 37 ...

Page 17: ...ter the lead acid battery will be charged via the running of the engine Installing the Lead acid battery see fig A1 A4 1 Remove the screws from the battery compartment using a 10mm spanner holding the rear nut in place and using a second 10mm spanner to turn the screw head in an anti clockwise direction 2 Remove the screws and nuts and the battery compartment 10 panel 3 Place the lead acid battery...

Page 18: ...e apply the battery compartment 10 panel and reinsert the screws to secure the battery compartment 10 panel to the battery compartment by using the 2 x 10mm spanners supplied in the opposite direction they were removed NOTE Ensure the electrodes are tightened and the cables should not be obstructed or touching the wheel or other active parts during operation A1 A2 A3 A4 49 ...

Page 19: ...to raise the machine This then allows one wheel to be mounted at a time 1 Insert the wheel axle 38 into the center of the wheel 9 then insert the wheel axle washer 38 into the other end of the axle 38 on the opposite side of the wheel 9 2 Insert the wheel 9 with axle and washer 38 into the main frame of the machine Make sure the axle 38 is inserted to the end fully 3 Insert the wheel locking clip ...

Page 20: ... 3 with the holes on the upper handle frame 1 Pay attention to the direction 2 Insert the long screw with nyloc nuts for nozzle holder panel 36 provided into each hole at the corner of the nozzle holder panel 3 align and insert the nuts one by one and then turn the panel over to add the nuts to the ends of the screws and hand tighten 3 Fully secure the screws by using the small wrench 33 to hold t...

Page 21: ...of upper handle frame 1 NOTE PAY ATTENTION TO THE ORIENTATION OF THE REEL THE HOSE REEL OUTLET A WHICH WILL CONNECT WITH HOSE 6 SHOULD BE PULLED OUT FROM THE BACK OF THE MACHINE 4 Tighten the short screw with nuts for hose reel 37 located in both sides using the combination screwdriver 40 supplied to lock the hose reel 4 in place NOTE TIGHTEN BOTH SIDES OF THE SCREWS WITH THE SAME PRESSURE IN INTE...

Page 22: ...the 10m pressure hose 6 to the hose reel 4 Connecting the 10m pressure hose 6 to the hose reel 4 see fig F1 F3 NOTE When connecting the high pressure hose fittings ensure the O ring portion FULLY enters the mating fitting before the retaining collar is threaded together If the O ring is wet with water it will assist when trying to insert the O ring portion 1 Before attaching remove the plastic wra...

Page 23: ...se 6 onto the hose reel 4 See fig F4 F7 1 Place the connected hose inlet with the hose reel outlet onto the reel 4 as shown in fig F4 2 Turn the hose reel handle 5 clockwise at the same time slowly coil the hose 6 round and round onto the reel 4 evenly until the 10m pressure hose 6 is totally coiled onto the reel 4 c F1 F2 F3 d F7 F5 F4 F6 HOSE SHOULD EXIT VIA THE REAR OF THE UNIT REAR ...

Page 24: ...n which is separately located at the end of the gun lance 16 and the spray gun 19 as shown in fig G2 until the two parts are connected tightly 3 Check to see if the spray 19 is securely installed Attach the 10m pressure hose 6 to the spray gun 19 see fig H1 H2 Uncoil the 10m pressure hose 6 then attach the hose outlet e to the base of the spray gun 19 Turn by hand clockwise first then tighten it w...

Page 25: ...he following instructions 1 Use the large combination wrench 34 to loosen the transit plug 50 2 Fill the pump with 85ml of oil using the oil funnel NOTE Fill the pump with SAE 10W 30 4 stroke engine oil other type of oil may cause damage The pump is equipped with an oil window 48 displayed in fig J3 Check the oil level often and add oil if the oil level is under 2 3 of the window Add oil to 2 3 po...

Page 26: ...s this can cause engine damage 1 Turn the oil gauge dipstick 21 anti clockwise remove it and clean it with a clean cloth 2 Fully reinsert the oil gauge dipstick 21 but do not screw it in allow it to sit on the lip of the oil dipstick cavity then pull it out to check the oil level 3 If the oil level is halfway up the dipstick 21 or below refill with SAE 10W 30 oil through the dipstick hole using th...

Page 27: ...dling or working with it Keep out of reach of children WARNING Do not add too much fuel to exceed the nominal volume of the fuel tank 17 NOTE During operation and transportation fuel may leak out a little This is normal NOTE Use fresh unleaded fuel Do NOT use ethanol based fuels 1 If it is necessary to add fuel first make sure the engine is switched OFF not operating and the engine has fully coole...

Page 28: ...ueled or where fuel is stored Avoid repeated or prolonged contact with skin or breathing of vapor Connecting a water supply to the pump 47 NOTE Pay close attention to the amount of water in the bucket or water tank to ensure that there is an adequate supply of water to avoid running the pump dry Running the pump dry is not covered by warranty Before installing and removing the garden hose the 10m ...

Page 29: ... garden hose to check if it is securely locked 2 Insert the hose reel inlet 22 to the water outlet of pump 23 and tighten it by hand in a clockwise direction 3 Connect the 10m pressure hose 6 to the spray gun 19 Details see Attach the 10m pressure hose 6 to the spray gun 19 NOTE If the water inlet of pump fitting 24 is to be replaced the water inlet filter on the opposite side also requires replac...

Page 30: ... hose and filter If the water source becomes empty turn off the pressure washer immediately NOTE It is best to secure the water inlet hose to the water source such as the bucket or a pond with clean water etc so that the hose does not come out of the water source being used 1 Insert the water inlet hose 42 into the water inlet of the pump 24 A click sound will be heard if the hose is inserted in p...

Page 31: ...30 4 Stroke engine oil and fresh unleaded fuel and both the oil fuel should be added following the steps described in Adding fuel and Connecting a water supply to the pump 47 Start the engine see fig N1 N5 IMPORTANT Below steps described are very important read them carefully Electric start see fig N1 N5 1 Before starting install the lead acid battery in the battery compartment 10 See Installing t...

Page 32: ...n 19 to release pressure Note Do not install the nozzle when starting the machine Refer to Installing a nozzle 2 to the gun 19 to see when and how to install the nozzle 7 Insert the electric start key 32 into the keyhole on the electric start panel Turn the key 32 to right to the START position The engine will start 8 After the engine starts the start key 32 will turn back to RUN position automati...

Page 33: ...etimes the choke lever 28 needs to be moved to the middle position as required 3 Move the fuel valve 29 to the right Be sure to move it to the end 4 Move the throttle lever 30 a little to the left 5 Push the spray gun safety lock 44 to release the trigger switch 41 Squeeze the trigger switch 41 on spray gun 19 to release pressure Note Do not install the nozzle when starting the machine 6 Insert th...

Page 34: ...urn off the spray gun 19 Following this install a nozzle The color coded quick connect nozzles 2 provide a wide array of spray widths from 0 to 40 or the soap nozzle and are easily accessible when placed in the convenient nozzle holder panel 3 1 Choose an appropriate nozzle 2 according to the table on the following page Remove the required nozzle from the nozzle holder panel 3 2 Retract the collar...

Page 35: ...use High pressure can damage surfaces and lift paint 1 After starting the engine first point the gun 19 without nozzle to a safe place and spray some water for about 5 seconds in order to squeeze out the air pressure inside Release the trigger switch 41 to turn off the gun 19 2 Install the nozzle 2 onto the spray gun 19 3 Hold the spray gun 19 with both hands 4 Direct the nozzle 2 away from yourse...

Page 36: ...9 028 AUS NOTE If nozzle is too close especially using a high pressure nozzle you may damage surface being cleaned During use the 10m pressure hose 6 needs to be fully retracted from the hose reel 4 Adjusting the water pressure see fig R During use move the throttle lever 30 left or right to adjust the water flowing speed and pressure as required Q R ...

Page 37: ...nt tank cap 13 and fill the detergent tank with soap detergent NOTE Do not pull too hard when removing the tank cap 13 or the small hose connected with the tank may be fractured 3 With the engine running squeeze the trigger switch for spray gun 41 to operate 4 Apply detergent to work area Do not allow detergent to dry on the surface 5 Always flush the detergent bottle with fresh water when the cle...

Page 38: ... switch 41 to release retained high water pressure and lock the gun 19 Store the spray gun 19 on the gun storing rest 20 5 Disconnect the garden hose from the water inlet of pump 24 on machine 6 Disconnect the high pressure hose from the water outlet of pump 23 Emergency Stopping In the event that the pressure washer will not turn off follow these instructions Firstly do not panic and remain calm ...

Page 39: ...y allow the pressure washer to run out of fuel The safest method is to wheel the pressure washer to a safe area and allow the pressure washer to continue to run until the fuel has been all used up Do NOT attempt to restart the pressure washer and contact your local service agent and book a repair of the product Do NOT lift the pressure washer Do NOT tilt the pressure washer Do NOT leave the runnin...

Page 40: ...om pressure line and coil the hose 6 onto the hose reel 4 Refer to Attach the 10m pressure hose 6 to the hose reel 4 Checking the air filter 7 see fig T1 T3 WARNING The air filter should be checked after prolonged storage the following steps should be done when checking the air filter It is recommended to replace the air filter once every 40 hours WARNING Never run the engine without the air filte...

Page 41: ...ace the spark plug if necessary Install the spark plug using the supplied socket wrench 39 Replace the spark plug once a month if the device is often used when the insulating body is damaged when the electrodes show excessive erosion when the electrodes show excessive dirt or oil Cleaning the water inlet filter 43 Clean the water inlet filter 43 after each use Remove the water inlet hose 42 and ta...

Page 42: ...ime and always apply detergent from bottom to top do not allow detergent to dry on surface If needed use special wash brush attachment not included to remove stubborn dirt Rinse at high pressure in a sweeping motion keeping the spray nozzle approximately 15 20cm from the cleaning surface distance should increase when rinsing pin striping or other sensitive surfaces Always clean from top to bottom ...

Page 43: ...w detergent to dry on surface Rinse at high pressure keeping the spray nozzle approximately 8 15cm from the cleaning surface For removing extremely stubborn dirt it may be necessary to move the spray nozzle even closer to the surface for greater dirt cutting action Patio Lawn Furniture Pre rinse furniture and surrounding area with fresh water Apply the detergent to surface at low pressure Allow de...

Page 44: ...ater from hose gun and nozzle Use a rag to wipe off the hose 3 Place the spray gun and nozzles in appropriate storage Coil high pressure hose on hose reel 4 Empty pump of all pumped liquids by pulling the start handle about six times This should remove most liquid in pump 5 Store the washer in a clean dry area Store machine and accessories in a room which does not reach freezing temperatures 6 If ...

Page 45: ...for the purpose The tightness of the grip on the handles and if any anti vibration accessories are used The machine is being used as intended by its design and these instructions This machine may cause hand arm vibration syndrome if its use is not adequately managed WARNING To be accurate an estimation of exposure level in the actual conditions of use should also take account of all parts of the o...

Page 46: ...nual before using your new Workzone Titanium 210cc 4 stroke Petrol High Pressure Washer Take special care to heed the Cautions and Warnings Your Workzone Titanium 210cc 4 stroke Petrol High Pressure Washer has many features that will make your job faster and easier Safety performance and dependability have been given top priority in the development of this 210cc 4 stroke Petrol High Pressure Washe...

Page 47: ...ntended use over the course of as quickly as possible once it has been brought to our attention In the unlikely event of such an occurrence or if you require any information about the product please contact us via our after sales support services details of which can be found in this manual and on the product itself After Sales Support TEL 1300 889 028 If you have any issues with the operation of ...

Page 48: ...S SUPPORT toll free MODEL No SHW196 06 2019 9885 e mail info aldi positecgroup com AUS 46 1300 889 028 AUS For after sales parts and accessories visit https help tools or call our customer service hotline on 1300 889 028 Accessories and After Sales Parts ...

Page 49: ...pressure built up in the machine Squeeze the trigger to release the pressure Machine does not reach high pressure Diameter of garden hose is too small Replace with a larger garden hose Water supply is restricted Check garden hose for kinks leaks or blockage Not enough inlet water supply Turn water on full force Check garden hose for kinks leaks or blockage Water inlet filter or filter behind the w...

Page 50: ...r through filter to remove debris Damaged or clogged detergent suction tube Remove obstruction or replace detergent suction tube A high pressure nozzle is attached Replace with black detergent nozzle Spray nozzle is obstructed Blow out or remove debris with fine needle Garden hose connection leaks Loose fittings Tighten fittings Missing worn rubber washer Insert new washer Spray wand leaks Spray w...

Page 51: ...nozzle Low oil in Pump Check oil and add oil if low Water leaks from pump up to 10 drop per minute is Permissible Loose fittings Check fittings Water seals are damaged or worn Contact Customer Service Thermal protection device is activated Thermal protection device will auto reset Do not run pump for more than 5 minutes without spraying Oil drip Oil seals are damaged or worn Contact Customer Servi...

Page 52: ... Pressure 18MPa 2611PSI Rated Pressure 16MPa 2321PSI Rated Flow 8 5 L min Maximum Flow Rate 9 5 L min Wheel diameter 12 Oil tank capacity 0 65 L Detergent tank capacity 6 8 L Fuel tank capacity 2 8 L Hose length 10 m Suction distance 2 m Machine weight 35 5 kg Product dimensions 580x770x1000mm L x W x H Spark plug F7RTC Battery 12V 5Ah Lead acid Battery model number 6MF5AL Technical Specifications...

Page 53: ...ree MODEL No SHW196 06 2019 9885 e mail info aldi positecgroup com AUS 51 1300 889 028 AUS This 210CC Petrol high pressure washer complies with the following Standards 1 Petrol high pressure washer Safety 2006 42 EC EN 60335 2 79 AS NZS 60335 2 79 EMC EN55012 EN61000 6 1 ...

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Page 56: ...0 days from the date of purchase for a full refund or replacement or take advantage of our after sales support by calling the supplier s Customer Service Hotline Made in China Workzone Titanium is a registered trademark of ALDI Stores DISTRIBUTED BY ALDI STORES 1 SARGENTS ROAD MINCHINBURY NSW 2770 www aldi com au AUS 1300 889 028 toll free MODEL No SHW196 06 2019 9885 e mail info aldi positecgroup...

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