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Techniques du vide
High vacuum technology
Hochvakuumtechnik
Notice technique
Instruction manual
Technische Beschreibung
GROUPE DE POMPAGE
PUMPING UNIT
.....,_ __ TYP_E_s_: _0R_YTE_L_1 _00_-_o_RYTE_L_1_0_0
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ALC•·TEL
CIT
Page 1: ...iques du vide High vacuum technology Hochvakuumtechnik Notice technique Instruction manual Technische Beschreibung GROUPE DE POMPAGE PUMPING UNIT ___TYP_E_s_ _ 0R_YTE_L_1_00_ _o_RYTE_L_1_0_0 _c_ ALC T...
Page 2: ...TES HAPTER 1 HAPTER 2 HAPTER 3 HAPTER 4 HAPTER 6 25 CONTENTS 27 DESCRIPTION 29 SPECIFICATIONS 33 INSTALLATION 35 OPERATING DIAGRAM 39 MAINTENANCE 41 PART NUMBERS AND ACCESSORIES 46 1GURES AND DRAWINGS...
Page 3: ...or dangerous products such chlorine fluorine and their derivatives etc Please specify the nature of the product used if this is the ase If high risk or contaminating products such as arsenic and its...
Page 4: ...sive gases pumping JRYTEL 100 C chemical model is particularly recommended for corrosive gases pumping Inlet flange NW 100 100 mm O D Exhaust flange A filter is installed on the exhaust port to reduce...
Page 5: ...e green lamp flashes once A red lamp FAULT It is normally off When it is on it indicates one of the following an external or an internal malfunction of the converter spikes on the line a start up time...
Page 6: ...l At rest t T 0 0 0 0 0 0 21 DRYTEL start up T 0 0 0 0 0 0 3 MDP start up t 0 0 0 0 Al Full speed t 0 0 0 0 t 0 0 0 0 0 6 Overload 8 min t 0 0 0 0 7 Overload 8 min t 0 0 0 0 0 BJ Stop t 0 0 0 0 0 0 0...
Page 7: ...he MDP is water cooled two free locations to connect the gas purge line when the DRYTEL is equipped with gas inlet and piped exhaust option an hour counter which indicates the accumulated running time...
Page 8: ...rs volume 35 liters volume I i mbient temperature with air cooling with water cooling Storage temperature Dry nitrogen supply Flowrate 50 SCCM Pressure absolute Admissible overpressure 33 DRYTEL 100 a...
Page 9: ...60 Hz Each power voltage corresponds with a specific part number see chapter 6 During acceleration At full speed with inlet pressure 1 Q 4 mbar 2 3 INSTALLATION SPECIFICATIONS Weight 43 kg Dimensions...
Page 10: ...d solid particles that could damage the unit b the Drytel should be handled carefully to avoid jarring c the surface on which the Drytel rests should be rigid enough not to generate vibration 3 23 If...
Page 11: ...loyed This valve vents the membranes pump while isolating the MOP and the chamber whenever Orytel is stopped 3 52 The membranes pump must never be used to pump liquids 3 53 Orytel must be sheltered fr...
Page 12: ...oil 0 1 ppm Connect the nitrogen gas line to the nipple referenced gas by a pipe end R 1 4 or NW 16 Connect the exhaust port referenced Exhaust to a suitable exhaust system with a pipe end R 1 4 or N...
Page 13: ...ght molecules by the heavy molecules air or nitrogen in the roughing line The gas ballast flow rate adjusted at 60 SCCM automatically calibrated for a pressure of 1 000 mbar 1 Manual gas ballast optio...
Page 14: ...the ON OFF switch is in at the 0 position If the timer is changed while it is already in a count down then the new time will not take affect until the next pump down cycle i e until the Drytel is turn...
Page 15: ...ely Avoid sudden pressure changes in the MDP E1 closes and E2 opens 4 3 EVACUATION OF CHAMBERS BETWEEN 75 AND 500 LITERS 1 STARTING Set the timer to the amount of time T given in the graph of time ver...
Page 16: ...cable between MDP and converter Remove the quick connect clamp from the discharge vacuum line If the MDP is water cooled remove the two clamping collar from the water line Remove the 4 screws assembl...
Page 17: ...yringe Change the seal SA and reinstall the plug Reinstall the MDP on its shocks absorber in reverse order from parag 5 2 1 Connect the power line the vacuum line and water line 5 2 3 START UP AFTER R...
Page 18: ...number on the MDP name plate Use these numbers and the chart below to select correct bearings Reference on name olate shaft diam I Example 1 7 999 2 17 9981 3 7 9971 4 7 996 5 7 995 ALCATEL MDP type...
Page 19: ...re here below maintenance kit P N on chapter 6 4 We recommend the diaphragms replacement every 5000 hours to be sure that DRYTEL works properly Unscrew any connecting members between the pump stages R...
Page 20: ...n order to provide compensation These spacers must be reused at the same depth If the old diaphragm is difficult to separate from the support disc loosen it in tri chloroethylene petroleum spirit or k...
Page 21: ...457 795453 795456 DRYTEL 100 water 795542 795541 795544 795540 795543 DRYTEL 100 C air 795911 795910 795913 795909 795912 DRYTEL 100 C water 795915 795914 795917 795918 795916 6 2 OPTIONS Inlet gas an...
Page 22: ...ation syringe 063251 Seals kit 063255 Bearing kit 1 066671 2 066672 3 066673 4 066674 5 066675 Ball bearings replacement tools 062792 DRYTEL 100 Timer 039563 Membrane pump maintenance kit DRYTEL 100 0...
Page 23: ...s sur gaz chlores Abaque periode de rechargement en graisse de la MDP 5030 CP applications sur gaz fluores Plan d ensemble pompe a membranes Raccordement option interface Branchement interface P 104 S...
Page 24: ...Rubis 33 Bouchon 34 35 Anneau de refroidissement X 38 Joint torique 3 x 96 Joint tori ue 2 x 8 DESCRIPTION Nombre REFERENCE Motor 1 w v v w 1 PN 063225 063226 063232 063228 Exhaust pmtNW 25 R 112 j h...
Page 25: ...2 JOA 3 7 12...
Page 26: ...6 IIIY 101111 3 48878111 2 1 111 l _ i I 2 3 456789 2 3 456789 2 2 10 10 4 t urao10 i 1 t IJ t 1111 10 IL l II I II 1110 1111 11 I T I DRYTEL 100 DRYTEL 100 C Debit Pression d aspiration Pumping spee...
Page 27: ...3 2 10 2 6 5 4 3 2 3 10 R 7 6 5 4 3 2 10 4 6 5 4 3 2 5 10 I 0 Pression d aspiration mbar Inlet pressure DRYTEL 100 DRYTEL 100 C VITESSE DE POMPAGE PUMPING DOWN CURVE l Volume 11O litres 11O liters vo...
Page 28: ...3 2 3 10 B 6 5 4 3 2 10 4 B 7 6 5 4 3 2 5 10 0 1111 1 Pression d aspiration Inlet pressure 11 1 Ill 2 3 4 5 mbar I DRYTEL 100 DRYTEL 100 C 11111 6 7 VITESSE DE POMPAGE PUMPING DOWN CURVE __ Volume 35...
Page 29: ...I DRVTEL 100 ENCOMBREMENTS DIMENSIONS CTEUR INTERRUPTER SECTEUR TIMER POWER LINE ON100 VOYANTS PILOT LIGHTS FIGURE 3...
Page 30: ...0 DRYTEL 100 C PUPITRE DE COMMANDE CONTROL_PUPITER l TEMPORt ATEUR I TIMER Selecteur d unite Unit selector I II I YQYANT t PILQT UGHT Jaune Vert Yellow Green FAULT Disjoncteur Interrupter DJ 17Rl 1m F...
Page 31: ...line connection DRVTEL 100 DRVTEL 100 C FACE ARRIERE REAR PANEL RACCORDEMENT EAU R1 4 entree et sortie WATER CONNECTION R1 4 Inlet and outlet Option interface P 104 Raccordement gaz de purge Gas purg...
Page 32: ...e pres sure 12000 h 1st lubrication 24000 h 2nd lubrication 36000 h disassemble the MDP replace and condition the ball bearings 16000 11 17 en rotation continue In continuous operation 17 a presslon l...
Page 33: ...000 h disassemble the MDP replace et changement des roulements rodage and condition the ball bearings Periode de rechargement heures Relubrication schedule hours 16000 t r en rotation continue In cont...
Page 34: ...______ ___ 7 n _J 1 _11cr__ I I I I I f JA I 11 f J J i I Cv i I FIIURE I...
Page 35: ...bornes Vert Jaune Green Yellow n 2 Bleu Blue n 7 Terminals connections Noir Black n 5 Brun Brown n 4 4 4 Enlever P11 du convertisseur et raccorder la fiche a sa place Remove P11 from converter and con...
Page 36: ...n normally operating Jaune vitesse 27000 tr mn demarrage ou surcharge Yellow speed 27000 tr mn starting or overloading CAblage externe 6ventuel Possible outside connection 1 14 4 5 3 8 7 25 13 24 10 1...
Page 37: ...e SECTEUR r 1 I V J N 8L U I S M1R OPTION INTERFACE I Ph IRUN _I C TB V1 L i I P A M 1 Dia phrag111 II I pump 4 J 1 0 t y i I I P101 DRYTEL 100 SCHEMA DE PRINCIPE ELECTRICAL SCHEMATIC DIAGRAM 8422 702...
Page 38: ...L fTI 0 t tl rr t t t t t T I _ _j tl...
