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L2  Repair  Document 

                          

TCL

 Communication Ltd.

 

                     

Rev. 

5015D/X/A/E_5016A/J Level 2 Repair Document 

Page 

1.0 

1/42 

All rights reserved. Transfer, copy, use or communication of this file is prohibited without authorization. 

 

Pixi3-5 3G 

ALCATEL ONETOUCH POP 3 (5) 

5015D/X/A/E_5016A/J 

POP 3 (5) = Pixi3-5 3G 

 

 

 

 

Note: this manual is non-contractual and TCL Communication Ltd. can modify it without prior 

notice on the characteristics of described equipments. 

Summary of Contents for 5015A

Page 1: ...reserved Transfer copy use or communication of this file is prohibited without authorization Pixi3 5 3G ALCATEL ONETOUCH POP 3 5 5015D X A E_5016A J POP 3 5 Pixi3 5 3G Note this manual is non contrac...

Page 2: ...Level 2 Repair Document Page 1 0 2 42 All rights reserved Transfer copy use or communication of this file is prohibited without authorization 1 0 2015 07 15 Draft creation Xiaolong Yang Alex Lin Rev D...

Page 3: ...confirmation of L1 5 2 2 Visual mechanical check 6 2 3 Pretest 7 3 Software download 14 3 1 Equipments requested when download 14 3 2 Install driver 14 3 3 SW download process 16 5 Disassembly and ass...

Page 4: ...r copy use or communication of this file is prohibited without authorization 1 Level 2 repair process Reassembly Record in BIG End OK Retest OK OK Start Visual Inspection Warranty Check Pretest Failur...

Page 5: ...heck a Power on the handset enter 06 b If the IMEI sticker in the back casing is not lost We should make sure that the IMEI number must be the same with the one on the IMEI sticker if not it s out of...

Page 6: ...Visual mechanical check Mechanical warranties check items 1 Corrosion Corrosion on the USB connector SIM connector and other metal surfaces 2 Hole diameter 1mm Holes on any surface including the front...

Page 7: ...ng or connectors etc 6 Broken Touch broken casing cover broken etc 7 Dropped Keypad tear off touch lens connectors dropped etc 8 Gap External physical damage relating to abnormal use like front case a...

Page 8: ...ect MANU to do the MMI test manually If one of the tests failed during Auto test mode it will show Text X xxx failed Restart press YES to retest press Next to go on next test and press NO to finish te...

Page 9: ...ACK I You will see the LCD displays black if it functions well II Press Pass to continue LCD GRAYCHART I You will see the LCD displays grey if it functions well II Press Pass to continue LCD GRAYLEVEL...

Page 10: ...ue if the main camera functions well CAMERA IMG FRONT Press Pass to continue if the front camera functions well CAMERA LED I Camera LED will turn on if it functions well II Press Pass to continue CHAR...

Page 11: ...e VIBRATOR I You can feel the phone s vibrating if it functions well II Press Pass to continue ACCESSORY I Insert headset according to the instruction and you will hear a voice prompt which introduces...

Page 12: ...ble and press Pass to continue USB I Insert USB cable according to instruction and it will say USB OK if it functions well II Remove USB cable according to instruction and press Pass to continue GSENS...

Page 13: ...t functions well II Press Pass to continue SIM CARD I Insert SIM card and the phone will detect it if it functions well II Press Pass to continue SD CARD I Insert SD card and the phone will detect it...

Page 14: ...for satellite and then it will display info such as PRN SNR etc on the screen if it functions well II Press Pass to continue 3 Software download It is authorized to download software for the handset w...

Page 15: ...Repair Document TCLCommunication Ltd Rev 5015D X A E_5016A J Level 2 Repair Document Page 1 0 15 42 All rights reserved Transfer copy use or communication of this file is prohibited without authorizat...

Page 16: ...Rev 5015D X A E_5016A J Level 2 Repair Document Page 1 0 16 42 All rights reserved Transfer copy use or communication of this file is prohibited without authorization 3 3SW download process Login the...

Page 17: ...td Rev 5015D X A E_5016A J Level 2 Repair Document Page 1 0 17 42 All rights reserved Transfer copy use or communication of this file is prohibited without authorization Click the button Get Version t...

Page 18: ...A J Level 2 Repair Document Page 1 0 18 42 All rights reserved Transfer copy use or communication of this file is prohibited without authorization III Click the Upgrade button disconnect the USB cable...

Page 19: ...ument TCLCommunication Ltd Rev 5015D X A E_5016A J Level 2 Repair Document Page 1 0 19 42 All rights reserved Transfer copy use or communication of this file is prohibited without authorization IV Upg...

Page 20: ...y use or communication of this file is prohibited without authorization 5 Disassembly and assembly 5015 5 1ESD Safety Please wear static loop or static glove 5 2Disassembly tool You may use the follow...

Page 21: ...sfer copy use or communication of this file is prohibited without authorization 5 3 Disassembly process The steps of disassembly 5015 are as below This module should only be disassembled from bottom t...

Page 22: ...reserved Transfer copy use or communication of this file is prohibited without authorization No Description Part number Qty Screw PB Self tapping 1 6 0 5 4 0 mm BMA1640240C1 5 Screw PB Self tapping 1...

Page 23: ...rights reserved Transfer copy use or communication of this file is prohibited without authorization Step 3 Disconnect the TP FPC LCD FPC camera speaker vibrator and take off the screw which is near t...

Page 24: ...Repair Document TCLCommunication Ltd Rev 5015D X A E_5016A J Level 2 Repair Document Page 1 0 24 42 All rights reserved Transfer copy use or communication of this file is prohibited without authorizat...

Page 25: ...ument Page 1 0 25 42 All rights reserved Transfer copy use or communication of this file is prohibited without authorization Step 4 Remove front camera receiver bracker p sensor rubber main camera rec...

Page 26: ...or communication of this file is prohibited without authorization Step 5 Remove speaker and vibrator by using soldering iron Temperature Lead free technology 330 10 time 5 6 seconds Step 6 Disassembl...

Page 27: ...ommunication Ltd Rev 5015D X A E_5016A J Level 2 Repair Document Page 1 0 27 42 All rights reserved Transfer copy use or communication of this file is prohibited without authorization 3 Push the touch...

Page 28: ...ll rights reserved Transfer copy use or communication of this file is prohibited without authorization 4 Then swipe along the four edges of TP with plastic flake and separate TP and LCD from furnished...

Page 29: ...t TCLCommunication Ltd Rev 5015D X A E_5016A J Level 2 Repair Document Page 1 0 29 42 All rights reserved Transfer copy use or communication of this file is prohibited without authorization Step 7 Dis...

Page 30: ...mbly process 3 Put all the spare parts on right position don t let all the spare parts mixed and put on the clean place to avoid vitiated or stained for each spare part after disassembly 4 For packagi...

Page 31: ...G parts disassembly time technique levels and disassembly methods as below for technique levels Class 1 signifies easy to disassembly Class 2 signifies normal to disassembly and Class 3 signifies hard...

Page 32: ...Transfer copy use or communication of this file is prohibited without authorization Touch Panel 40s Hot wind gun Pry bar Plastic Flake Class 2 Be careful for TP FPC damage LCD 40s Hot wind gun Pry ba...

Page 33: ...Repair Document TCLCommunication Ltd Rev 5015D X A E_5016A J Level 2 Repair Document Page 1 0 33 42 All rights reserved Transfer copy use or communication of this file is prohibited without authorizat...

Page 34: ...ment Page 1 0 34 42 All rights reserved Transfer copy use or communication of this file is prohibited without authorization Please get the latest Level 2 SPL in Forlog system 7 Level 2 repair This cha...

Page 35: ...LCD backlight Check Connection flex FPC cable change it if necessary Replace display module if necessary Vibrator The vibrator does not work Check the contact on the PCBA dirty or oxidized replace th...

Page 36: ...ies LCD and camera with mic 2 Get a new PCBA from the swap stock Reuse those accessories to assemble the mobile 3 Fill in the record sticker with IMEI number fault code short code Hardware Technical L...

Page 37: ...l or jig especially replacing new components It is better to handle it with plastic tools plastic tweezers and wedge etc Besides operator must wear anti static gloves fingertips or wear static loop du...

Page 38: ...use or communication of this file is prohibited without authorization APPENDIX 1 Packaging Requirements 1 Any L3 PCBA which has appearance like below cases is not acceptable 1 The PCBA which shielding...

Page 39: ...v 5015D X A E_5016A J Level 2 Repair Document Page 1 0 39 42 All rights reserved Transfer copy use or communication of this file is prohibited without authorization 3 Symptom sticker high temperature...

Page 40: ...communication of this file is prohibited without authorization a Nonstandard label means broken label label with handwriting dirty label label pasted in the wrong place etc b L2E label IMEI label and...

Page 41: ...PCBA with anti static bag Note please keep the anti static bag clean and intact especially not to paste any label on it b Choose box according to shipping quantity Each slot usually put 4 or 5pcs 4pcs...

Page 42: ...e Please send the electronic edition to all relevant receivers departments If possible put the hard copy Excel file of L3 PCBA Symptom description into the carton No Country Project Name Commercial Re...

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