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Alarko ALDP I10, Operation And Maintenance Manual, Page: 1 / 72

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ALDP and ALDPF SERIES 

WATER BOOSTERS WITH 

INLINE (COAXIAL) PUMP 

OPERATION AND 

MAINTENANCE MANUAL

Summary of Contents for ALDP I10

Page 1: ...1 ALDP and ALDPF SERIES WATER BOOSTERS WITH INLINE COAXIAL PUMP OPERATION AND MAINTENANCE MANUAL...

Page 2: ...2 Code No A 3 1 8 Printing Date 171218 Revision No 171218 Bulletin No 17 1061...

Page 3: ...3 ALDP and ALDPF SERIES WATER BOOSTERS WITH INLINE COAXIAL PUMP OPERATION AND MAINTENANCE MANUAL...

Page 4: ...4...

Page 5: ...ADJUSTMENT BY DEVICE TYPE ON WATER BOOSTERS 17 WATER BOOSTERS SET PRESSURE AND MINIMUM FREQUENCY SETTING 20 PRESSURE TRANSMITTER 22 WATERLESS RUNNING PROTECTION 22 INSTALLATION DIAGRAMS 23 DIGITAL CO...

Page 6: ...6...

Page 7: ...r commissioning the water booster our authorized dealers and services will provide you with the necessary information regarding the use and maintenance of the water booster You can repeatedly ask ques...

Page 8: ...call the Customer Hotline at 444 0128 with domestic tariff across all cities of Turkey or you can reach Alarko Carrier Customer Service Department via Internet with e mailinfo alarko carrier com tr Th...

Page 9: ...whether the feed water is available Pressure Compensating Tank Its main purpose is to compensate pressure changes in the installation and to keep the number of commissioning and decommissioning of the...

Page 10: ...TION RULES Location Selection The place where the water booster will work should be closed in such a way that it is protected from external factors such as rain and frost It should be placed in such a...

Page 11: ...ater booster must be fixed to the floor with bolts In this way the sound from vibration will be prevented to a great extent The water booster can be used up to an altitude of 1000 meters Water Propert...

Page 12: ...o deteriorate WATER BOOSTER OPERATION 1 Check the compatibility of the water and electrical installation 2 Check that there is sufficient water in the water tank 3 Check that the waterless running pro...

Page 13: ...alve See Figure 7 12 For multi pump water boosters check that the pumps rotate each time they run If the same pump always runs there is a fault in the pressure switch connections Check it from the dia...

Page 14: ...nary operation close the bypass valve again If the operating pressure is less than 6 bar during the transfer of air containing liquids we recommend leaving the bypass valve open If the operating press...

Page 15: ...ng sounds of the motopump reduce The service life of the motor extends Energy expenditure reduces In industrial applications where the water consumption rate is more standard than for social use a sma...

Page 16: ...e to connect the tank directly to the installation In this case the membrane tank connection end in the collector should be closed and the total distance of the tank to the motopump assembly should no...

Page 17: ...ater and becomes unable to function The number of switch of the motors increases excessively Caution The pressure of the air in the membrane tank should be checked periodically every month etc The air...

Page 18: ...n the installation will be increased by running the motopump the pressure will be reduced by draining the water from the drain valve or waiting for the water to be used in the installation Pressure sw...

Page 19: ...7 4 5 6 5 4 5 6 5 4 6 4 5 6 5 4 6 3 5 5 5 9 6 8 5 6 8 5 5 5 8 6 8 5 5 5 8 5 7 5 16 10 15 10 15 9 5 14 5 10 15 9 5 14 5 9 14 ALDP I10 18 12 16 12 16 11 5 15 5 12 16 11 5 15 5 11 15 5 4 5 6 5 4 5 6 5 4...

Page 20: ...ure that should be at the top operating height For example 15 meters for 1 5 bar pressure If the desired pressure changes this value also changes 2 Set Pressure shall be set via the booster panel Adju...

Page 21: ...ted F200 The center of the setting dial is pressed F200 appears in the display F202 The setting dial is turned and F202 is selected 30 0 The center of the setting dial is pressed to reach the value of...

Page 22: ...N 43650 Protection Class IP 65 WATERLESS RUNNING PROTECTION There are different applications on waterless running protection for Alarko water boosters ALDP Water Boosters Protection is included in the...

Page 23: ...ON If the switch is opened accidentally the terminals are energized Therefore the cable terminals must be insulated in a way that they cannot be opened to prevent possible hazards Close the water inle...

Page 24: ...ly be stopped or started by pressing the buttons 6 To avoid accidental switching to manual mode it can only be switched to manual mode by pressing and holding the button for 8 10 seconds To exit this...

Page 25: ...ation light and the running pump light are on Fault Error Messages RST Error This message appears on the display if the motor remains in two phases during start up or operation or if the mains connect...

Page 26: ...8 62010820081 62010820084 25 62010820079 62010820082 62010820085 STAR TRIANGLE 30 62010820080 300x190x400 62010820083 500x200x700 62010820086 500x200x700 Table 3 ALDPF Water Booster Panel Dimensions S...

Page 27: ...down arrow key If the motor remains in two phases during start up or operation or if the mains connections are incorrect the panel will turn off the power by not allowing the motor to rotate in the op...

Page 28: ...STER WITH COMPACT FLOAT SWITCH Types I3 10 I3 13 I3 17 I3 27 I3 31 I5 8 I5 11 I5 14 I5 22 I5 26 I10 5 I10 7 I10 9 I10 16 I15 5 I15 7 I20 5 ELECTRICAL DIAGRAM Pressure Switch Float Switch NOTE For Siem...

Page 29: ...ALDP SERIES S T STARTER WATER BOOSTER WITH SINGLE PUMP Types I10 18 I15 8 I20 7 I32 4 I15 10 I15 12 I20 8 I20 10 I32 5 I32 6 I45 3 I20 12 I45 4 I64 3 I90 3 ELECTRICAL DIAGRAM Operating Pressure Switc...

Page 30: ...RTER WATER BOOSTER WITH TWIN PUMP Types I3 10 I3 13 I3 17 I3 27 I3 31 I5 8 I5 11 I5 14 I5 22 I5 26 I10 5 I10 7 I10 9 I10 16 I15 5 I15 7 I20 5 ELECTRICAL DIAGRAM PANEL LAYOUT Operator Panel Channel Cha...

Page 31: ...K21 Contactors TR Transformer Q1 Q2 Thermal Magnetic Switch FSR Phase Sequencing and Protection Relay SE Water Level Contact AB Low Pressure YB High Pressure PE Earth Bus R S T N 380V AC Neutral Netw...

Page 32: ...TARTER WATER BOOSTER WITH TWIN PUMP Types I10 18 I15 8 I20 7 I32 4 I15 10 I15 12 I20 8 I20 10 I32 5 I32 6 I45 3 I20 12 I45 4 I64 3 I90 3 ELECTRICAL DIAGRAM PANEL LAYOUT Operator Panel Channel Chann el...

Page 33: ...22 K23 Contactors TR Transformer Q1 Q2 Thermal Magnetic Switch FSR Phase Sequencing and Protection Relay SE Water Level Contact AB Low Pressure YB High Pressure PE Earth Bus P1 P2 Motor Terminal R S T...

Page 34: ...TER WATER BOOSTER WITH TRIPLE PUMP Types I3 10 I3 13 I3 17 I3 27 I3 31 I5 8 I5 11 I5 14 I5 22 I5 26 I10 5 I10 7 I10 9 I10 16 I15 5 I15 7 I20 5 ELECTRICAL DIAGRAM PANEL LAYOUT Operator Panel Channel Ch...

Page 35: ...actors TR Transformer Q1 Q2 Q3 Thermal Magnetic Switch FSR Phase Sequencing and Protection Relay SE Water Level Contact AB Low Pressure OB Medium Pressure YB High Pressure PE Earth Bus R S T N 380V AC...

Page 36: ...R WATER BOOSTER WITH TRIPLE PUMP Types I10 18 I15 8 I20 7 I32 4 I15 10 I15 12 I20 8 I20 10 I32 5 I32 6 I45 3 I20 12 I45 4 I64 3 I90 3 ELECTRICAL DIAGRAM PANEL LAYOUT Operator Panel Channel Channel Cha...

Page 37: ...actors TR Transformer Q1 Q2 Q3 Thermal Magnetic Switch FSR Phase Sequencing and Protection Relay SE Water Level Contact AB Low Pressure OB Medium Pressure YB High Pressure PE Earth Bus P1 P2 P3 Motor...

Page 38: ...pes I3 10 I3 13 AI3 17 I3 27 I3 31 I5 8 I5 11 I5 14 I5 22 I5 26 I10 5 I10 7 I10 9 I10 16 I15 5 I15 7 I20 5 I10 18 I15 8 I20 7 I32 4 I15 10 I15 12 I20 8 I20 10 I32 5 I32 6 I45 3 I20 12 I45 4 I64 3 I90...

Page 39: ...r relay TR Transformer YB High Pressure Contact SA Driver Fault Contact FLA FLC SE Water Level Contact PT Pressure Transmitter PE Earth Bus U V W Motor Terminal R S T N 380V AC Neutral Network Input F...

Page 40: ...DIRECT STARTER WATER BOOSTER WITH TWIN PUMP Types I3 10 I3 13 I3 17 I3 27 I3 31 I5 8 I5 11 I5 14 I5 22 I5 26 I10 5 I10 7 I10 9 I10 16 I15 5 I15 7 I20 5 ELECTRICAL DIAGRAM PANEL LAYOUT Channel Driver C...

Page 41: ...ermal Magnetic Switch FSR Phase Sequencing and Protection Relay YB High Pressure Contact SA Driver Fault Contact FLA FLC SE Water Level Contact PT Pressure Transmitter PE Earth Bus U V W Motor Termina...

Page 42: ...RTER S T STARTER WATER BOOSTER WITH TWIN PUMP Types I10 18 I15 8 I20 7 I32 4 I15 10 I15 12 I20 8 I20 10 I32 5 I32 6 I45 3 I20 12 I45 4 I64 3 I90 3 ELECTRICAL DIAGRAM PANEL LAYOUT Channel Channel Drive...

Page 43: ...Thermal Switch NC Contacts FSR Phase Sequencing and Protection Relay YB High Pressure Contact SA Driver Fault Contact FLA FLC SE Water Level Contact PT Pressure Transmitter PE Earth Bus P1 P2 Motor T...

Page 44: ...IRECT STARTER WATER BOOSTER WITH TRIPLE PUMP Types I3 10 I3 13 I3 17 I3 27 I3 31 I5 8 I5 11 I5 14 I5 22 I5 26 I10 5 I10 7 I10 9 I10 16 I15 5 I15 7 I20 5 ELECTRICAL DIAGRAM PANEL LAYOUT Channel Channel...

Page 45: ...nsformer Q1 Q2 Thermal Magnetic Switch FSR Phase Sequencing and Protection Relay YB High Pressure Contact SA Driver Fault Contact FLA FLC SE Water Level Contact PT Pressure Transmitter PE Earth Bus U...

Page 46: ...T STARTER WATER BOOSTER WITH TRIPLE PUMP Types I3 10 I3 13 I3 17 I3 27 I3 31 I5 8 I5 11 I5 14 I5 22 I5 26 I10 5 I10 7 I10 9 I10 16 I15 5 I15 7 I20 5 ELECTRICAL DIAGRAM PANEL LAYOUT Channel Channel Dri...

Page 47: ...er Q1 Q2 Thermal Magnetic Switch FSR Phase Sequencing and Protection Relay YB High Pressure Contact SA Driver Fault Contact FLA FLC SE Water Level Contact PT Pressure Transmitter PE Earth Bus P1 P2 P3...

Page 48: ...re in bar NPSH Net Positive Suction Height Hf Friction loss in the suction manifold as the head in meters at the highest flow rate of the pump Hv Vapor pressure Figure 11 Hs Safety Margin The pressure...

Page 49: ...meters Liquid temperature 50 Hv Vapor pressure 1 3 Hf 3 meters Hm H Pb x 10 2 NPSH Hf Hv Hs H 1x10 2 2 1 3 0 1 3 0 5 3 3 meters This means that the pump can operate a suction lift with a maximum head...

Page 50: ...ng pressure Maximum input pressure 10 25 bar 10 bar 13 25 bar 10 bar 17 25 bar 10 bar 27 25 bar 10 bar ALDP I3 31 25 bar 15 bar 8 25 bar 10 bar 11 25 bar 10 bar 14 25 bar 10 bar 22 25 bar 15 bar ALDP...

Page 51: ...ump Curves This pump is not allowed to operate at an input pressure of 15 bar An input pressure of 25 14 6 10 4 bar is allowed EXAMPLE 2 Pump Type Level ALDP I10 5 Max operating pressure 16 bar Max in...

Page 52: ...52 PUMP CURVES GENERAL SELECTION CURVES SINGLE PUMP TWIN PUMP TRIPLE PUMP...

Page 53: ...53 ALDP I3 SINGLE PUMP TWIN PUMP TRIPLE PUMP...

Page 54: ...54 ALDP I5 SINGLE PUMP TWIN PUMP TRIPLE PUMP...

Page 55: ...55 ALDP I10 SINGLE PUMP TWIN PUMP TRIPLE PUMP...

Page 56: ...56 ALDP I15 SINGLE PUMP TWIN PUMP TRIPLE PUMP...

Page 57: ...57 ALDP I20 SINGLE PUMP TWIN PUMP TRIPLE PUMP...

Page 58: ...58 ALDP I32 SINGLE PUMP TWIN PUMP TRIPLE PUMP...

Page 59: ...59 ALDP I45 SINGLE PUMP TWIN PUMP TRIPLE PUMP...

Page 60: ...assembly can be easily done with flexible connection hose By means of sequence controlled operation the pumps are activated in sequence controlled manner to keep the set factory pressure and desired...

Page 61: ...72 99 16 ALDP I10 16 1 7 5 R1 1 2 110 137 ALDP I10 18 ALDP I10 18 1 10 DN40 DN40 R1 1 2 142 162 5 ALDP I15 5 1 5 5 R2 78 104 7 ALDP I15 7 1 7 5 R2 113 138 8 ALDP I15 8 1 10 R2 125 143 10 ALDP I15 10...

Page 62: ...LDP I10 18 1 ALDP I10 18 ALDP I10 18 2 10 DN65 DN65 R1 1 2 289 296 5 ALDP I15 5 1 5 ALDP I15 5 2 5 5 R2 181 187 7 ALDP I15 7 1 7 ALDP I15 7 2 7 5 R2 251 258 8 ALDP I15 8 1 8 ALDP I15 8 2 10 R2 260 267...

Page 63: ...ALDP I10 18 1 ALDP I10 18 ALDP I10 18 3 10 DN65 DN65 R1 1 2 435 434 5 ALDP I15 5 1 5 ALDP I15 5 3 5 5 R2 282 283 7 ALDP I15 7 1 7 ALDP I15 7 3 7 5 R2 387 388 8 ALDP I15 8 1 8 ALDP I15 8 3 10 R2 402 40...

Page 64: ...10 400 210 643 182 461 401 1396 5 ALDP I15 5 1 974 5 ALDPF I15 5 1 974 7 ALDP I15 7 1 1171 7 ALDPF I15 7 1 1171 8 ALDP I15 8 1 689 186 1216 8 ALDPF I15 8 1 689 186 1216 10 ALDP I15 10 1 1404 10 ALDPF...

Page 65: ...PF I10 18 2 768 917 375 542 718 441 1396 5 ALDP I15 5 2 974 5 ALDPF I15 5 2 974 7 ALDP I15 7 2 1171 7 ALDPF I15 7 2 558 1171 8 ALDP I15 8 2 1216 8 ALDPF I15 8 2 1216 10 ALDP I15 10 2 1404 10 ALDPF I15...

Page 66: ...0 18 3 1168 918 376 542 1118 441 1396 5 ALDP I15 5 3 974 5 ALDPF I15 5 3 974 7 ALDP I15 7 3 1171 7 ALDPF I15 7 3 1028 574 1171 8 ALDP I15 8 3 1216 8 ALDPF I15 8 3 1216 1 0 ALDP I15 10 3 1404 1 0 ALDPF...

Page 67: ...eplate START AND STOP FREQUENCY Table 9 Motor Power kW Maximum number of starts per hour 4 kW 100 5 5 kW 20 MOTOR SOUND LEVEL Table 10 50Hz kW Motor kW LpA dB A 0 75 53 1 1 55 1 5 58 2 2 58 3 59 4 66...

Page 68: ...e coupling housing Do not disassemble the coupling 2 Remove the bolts that secure the motor to the pump 3 Turn the motor to the required position 4 Insert and tighten the bolts 5 Refit the coupling ho...

Page 69: ...en the air bleed plug and fill with water and tighten the plug again c Air Leak There may be air leakage in the suction line Check it Block if any d Direction of Rotation of Motor can be Reverse Check...

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Page 72: ...x 0312 440 79 30 ZM R ehit Fethibey Cad No 55 Kat 13 35210 Pasaport ZM R Phone 0232 483 25 60 Fax 0232 441 55 13 ADANA Ziyapa a Bulvar elik Ap No 25 5 6 01130 ADANA Phone 0322 457 62 23 Fax 0322 453 0...

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