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AL D

ALDF 400-600 Series

WATER BOOSTER Operating

Manual

Summary of Contents for ALD 400 Series

Page 1: ...AL D ALDF 400 600 Series WATER BOOSTER Operating Manual...

Page 2: ...Code No D 3 1 7 Printing Date 301213 Revision No 301213...

Page 3: ...ALD and ALDF 400 600 Series ALD ALDF 400 600 Series WATER BOOSTER Operating Manual...

Page 4: ...inimum Frequency Setting 18 Determination of Minimum Frequency 19 Minimum Frequency Setting 20 Factory Defaults 21 Pressure Transmitter 22 Waterless Running Protection 22 Disassembly of One of the Pum...

Page 5: ......

Page 6: ...ata regarding the water booster as well as a summary of the installation commissioning and operation Keep this manual for reference when necessary and keep it handy For more detailed information about...

Page 7: ...s settings for any reason such as operating adjusting or maintaining it except as described in this manual The electrical connection of the installation must be disconnected before any intervention on...

Page 8: ...ll the Customer Hotline at 444 0128 with domestic tariff across all cities of Turkey or you can reach Alarko Carrier Customer Service Department via Internet with e mail info alarko carrier com tr The...

Page 9: ...hether the feed water is available Pressure Compensating Tank Its main purpose is to compensate pressure changes in the installation and to keep the number of commissioning and decommissioning of the...

Page 10: ...rced during water suction For water boosters with single pump the diameter of pump suction pipe should be one size larger than the water inlet diameter and for water boosters with twin and triple pump...

Page 11: ...en them causes burns and deteriorates them within 3 5 minutes The mechanical seal is at great risk in the following incorrect or inadequate operating conditions If the motopump is sucking from the tan...

Page 12: ...than this point water will leak from this plug after a while If the water booster is to work by suction fill water from this part Then close the plug firmly 7 Run the pump s briefly in a controlled ma...

Page 13: ...ial applications where the water consumption rate is more standard than for social use a smaller tank can be selected 0 33 Qmax Pmax 10 V tank P a V tank Volume of tank to be used liters Qmax Total fl...

Page 14: ...n this case the membrane tank connection end in the collector should be closed and the total distance of the tank to the motopump assembly should not exceed 5 meters Otherwise the pressure switch will...

Page 15: ...r remained in the water booster must be drained Otherwise the static water pressure of the building will cause additional pressure in the tank and the correct adjustment will not be made A compressor...

Page 16: ...pressure switch adjustment for water booster with single pump should be made by the service at the place of use according to the table on the back page The pressure switches of the water boosters with...

Page 17: ...Booster Pressure Switch Setting Table Single pump Twin pump Triple pump 1 Pump 1 Pump 2 Pump 1 Pump 2 Pump 3 Pump Water booster type Start Stop Water booster type Start Stop Start Stop Water booster t...

Page 18: ...value obtained from the pressure that should be at the top operating height For example 15 meters for 1 5 bar pressure If the desired pressure changes this value also changes 2 Set Pressure shall be...

Page 19: ...29 3 4 29 1 7 28 2 6 28 2 9 28 2 2 28 2 9 28 3 8 28 2 0 28 2 9 28 3 6 28 2 5 28 3 2 28 1 6 27 2 4 27 2 6 27 2 0 27 2 7 27 3 5 27 1 8 27 2 7 27 3 4 27 2 3 27 3 0 27 1 5 26 2 3 26 2 5 26 1 9 26 2 5 26 3...

Page 20: ...center of the setting dial is pressed F200 appears in the display F202 The setting dial is turned and F202 is selected 30 0 The center of the setting dial is pressed to reach the value of the paramet...

Page 21: ...11 2 27 0 5 7 8 406 15 3 29 0 5 1D 11 406 18 4 29 0 5 10 11 408 10 2 5 32 0 5 6 5 7 5 408 14 4 33 0 5 10 11 408 17 5 33 0 5 10 11 610 8 4 36 0 5 8 9 610 10 4 5 33 0 5 10 11 610 12 6 37 0 5 10 11 615...

Page 22: ...tures Brand Keller Model PA 21 SR Place of Use ALDF Pressure Range 0 16 Bar Supply Voltage 8 28 V dc Output Signal 4 20mA Precision Class 0 5 Operating Temperature 40 100oC Line Connection G 1 4 Elect...

Page 23: ...tenance the remaining pump s may continue to run without having to change the electrical connections To run the system the following procedure must be followed Switch off the main switch at the power...

Page 24: ...IAGRAMS ALD and ALDF Series Figure 4 City Water Inlet Overflow Control Tap Max Level Water Tank Min Level Drain 1 WATER BOOSTER 2 CHECK VALVE 3 VALVE 4 FLOATING TAP 5 STRAINER Building Installation Ou...

Page 25: ...e stopped or started by pressing the buttons 6 To avoid accidental switching to manual mode it can only be switched to manual mode by pressing and holding the button for 8 10 seconds To exit this mode...

Page 26: ...if the motor remains in two phases during start up or operation or if the mains connections are incorrect Thermal Relay Tripped This message appears on the display if the thermal relay of any of the m...

Page 27: ...rrow key If the motor remains in two phases during start up or operation or if the mains connections are incorrect the panel will turn off the power by not allowing the motor to rotate in the opposite...

Page 28: ...Types 403 10 1 403 15 1 403 16 1 KW 0 75 1 1 1 5 MOTOR POWER HP 1 1 5 2 MOTOR CURRENT A 5 3 7 3 10 3 D TYPE 9 9 12 K PUMP CONTACTOR K TYPE 9 9 12 K PUMP CONTACTOR 8 4 8 4 12 F THERMAL RELAY 5 3 7 3 1...

Page 29: ...28 ELECTRICAL DIAGRAM Single Phase Water Booster with Twin Pump Panel Terminal Connection ALDM Series Types 403 10 2 403 15 2 403 16 2 Channel Channel Channel Rail Terminal...

Page 30: ...29 ELECTRICAL DIAGRAM Single Phase Water Booster with Twin Pump Panel Power Circuit ALDM Series Types 403 10 2 403 15 2 403 16...

Page 31: ...Booster with Twin Pump Control Panel Connection ALDM Series Types 403 10 2 403 15 2 403 16 2 Entro Dialog END07 110 K11 K21 Contactors TF Transformer GV1 GV2 Thermal Switch NO Contacts SE Water Level...

Page 32: ...31 ELECTRICAL DIAGRAM Single Phase Water Booster with Triple Pump Panel Terminal Connection ALDM Series Types 403 10 3 403 15 3 403 16 3 Channel Channel Channel Rail Terminal...

Page 33: ...32 ELECTRICAL DIAGRAM Single Phase Water Booster with Triple Pump Panel Power Circuit ALDM Series Types 403 10 3 403 15 3 403 16 3...

Page 34: ...riple Pump Control Panel Connection ALDM Series Types 403 10 3 403 15 3 403 16 3 Entro Dialog END07 110 K11 K21 K31 Contactors TF Transformer GV1 GV2 GV3 Thermal Switch NO Contacts SE Water Level Cont...

Page 35: ...5 5 MOTOR POWER HP 1 1 5 2 3 4 5 5 7 5 MOTOR CURRENT A 1 95 2 55 3 45 5 6 5 8 6 11 8 D type 9 9 9 9 9 12 18 K Pump contactor K type 9 9 9 9 9 12 16 K Pump contactor 8 4 8 4 8 4 8 4 8 4 F Thermal Relay...

Page 36: ...ELECTRICAL DIAGRAM ALD Series Types 615 10 1 620 8 1 620 9 1 631 6 1 631 7 1 631 8 1 35...

Page 37: ...ter Booster with Twin Pump Panel Terminal Connection ALD Series Types 403 10 2 403 15 2 403 16 2 406 11 2 406 15 2 406 18 2 408 10 2 408 14 2 408 17 2 610 8 2 610 10 2 610 12 2 615 7 2 615 9 2 620 7 2...

Page 38: ...GRAM Direct Starter Water Booster with Twin Pump Panel Power Circuit ALD Series Types 403 10 2 403 15 2 403 16 2 406 11 2 406 15 2 406 18 2 408 10 2 408 14 2 408 17 2 610 8 2 610 10 2 610 12 2 615 7 2...

Page 39: ...ypes 403 10 2 403 15 2 403 16 2 406 11 2 406 15 2 406 18 2 408 10 2 408 14 2 408 17 2 610 8 2 610 10 2 610 12 2 615 7 2 615 9 2 620 7 2 Entro Dialog BU 7 110 K11 K21 Contactor TF Transformer GV1 GV2 T...

Page 40: ...ELECTRICAL DIAGRAM Star Triangle Starter Water Booster with Twin Pump Panel Terminal Connection ALD Series Types 615 10 2 620 8 2 620 9 2 631 6 2 631 7 2 631 8 2 Channel Channel Channel Rail Terminal...

Page 41: ...40 ELECTRICAL DIAGRAM Star Triangle Starter Water Booster with Twin Pump Panel Power Circuit ALD Series Types 615 10 2 620 8 2 620 9 2 631 6 2 631 7 2 631 8 2...

Page 42: ...Connection ALD Series Types 615 10 2 620 8 2 620 9 2 631 6 2 631 7 2 631 8 2 Entro Dlalog END07 110J K11 K12 K13 K21 K22 K23 Contactors TF Transformer GV1 GV2 Thermal Switch NO Contacts RST Phase Seq...

Page 43: ...er Booster with Triple Pump Panel Terminal Connection ALD Series Types 403 10 3 403 15 3 403 16 3 406 11 3 406 15 3 406 18 3 408 10 3 408 14 3 408 17 3 610 8 3 610 10 3 610 13 3 615 7 3 615 9 3 620 7...

Page 44: ...RAM Direct Starter Water Booster with Triple Pump Panel Power Circuit ALD Series Types 403 10 3 403 15 3 403 16 3 406 11 3 406 15 3 406 18 3 408 10 3 408 14 3 408 17 3 610 8 3 610 10 3 610 13 3 615 7...

Page 45: ...3 16 3 406 11 3 406 15 3 406 18 3 408 10 3 408 14 3 408 17 3 610 8 3 610 10 3 610 13 3 615 7 3 615 9 3 620 7 3 Entro Dialog END07 110 K11 K21 K31 Contactors TF Transformer GV1 GV2 GV3 Thermal Switch N...

Page 46: ...TRICAL DIAGRAM Star Triangle Starter Water Booster with Triple Pump Panel Terminal Connection ALD Series Types 615 10 3 620 8 3 620 9 3 631 6 3 631 7 3 631 8 3 Channel Channel Channel Channel Rail Ter...

Page 47: ...46 ELECTRICAL DIAGRAM Star Triangle Starter Water Booster with Triple Pump Panel Power Circuit ALD Series Types 615 10 3 620 8 3 620 9 3 631 6 3 631 7 3 631 8 3...

Page 48: ...Series Types 615 10 3 620 8 3 620 9 3 631 6 3 631 7 3 631 8 3 Entro Dialog END07 110 K11 K12 K13 K21 K22 K23 K31 K32 K33 Contactors TF Transformer GV1 GV2 GV3 Thermal Switch NO Contacts RST Phase Sequ...

Page 49: ...anel Terminal Connection ALD Series Types 403 10 1 403 15 1 403 16 1 406 11 1 406 15 1 406 18 1 408 10 1 408 14 1 408 17 1 610 8 1 610 10 1 610 11 1 615 7 1 615 9 1 615 10 1 620 7 1 620 8 1 620 9 1 63...

Page 50: ...ter Booster with Single Pump Panel Power Circuit ALD Series Types 403 10 1 403 15 1 403 16 1 406 11 1 406 15 1 406 18 1 408 10 1 408 14 1 408 17 1 610 8 1 610 10 1 610 11 1 615 7 1 615 9 1 615 10 1 62...

Page 51: ...ypes 403 10 1 403 15 1 403 16 1 406 11 1 406 15 1 406 18 1 408 10 1 408 14 1 408 17 1 610 8 1 610 10 1 610 11 1 615 7 1 615 9 1 615 10 1 620 7 1 620 8 1 620 9 1 631 6 1 631 7 1 631 8 1 Dialog Plus EN0...

Page 52: ...er Booster with Twin Pump Panel Terminal Connection ALD Series Types 403 10 2 403 15 2 403 16 2 406 11 2 406 15 2 406 18 2 408 10 2 408 14 2 408 17 2 610 8 2 610 10 2 610 12 2 615 7 2 615 9 2 620 7 2...

Page 53: ...ency Controlled Direct Starter Water Booster with Twin Pump Panel Power Circuit ALD Series Types 403 10 2 403 15 2 403 16 2 406 11 2 406 15 2 406 18 2 408 10 2 408 14 2 408 17 2 610 8 2 610 10 2 610 1...

Page 54: ...06 11 2 406 15 2 406 18 2 408 10 2 408 14 2 408 17 2 610 8 2 610 10 2 610 12 2 615 7 2 615 9 2 620 7 2 Dialog P LUS FMT07 110 K11 Contactor R1 Driver starter relay TF Transformer Q1 Thermal Switch NC...

Page 55: ...equency Controlled Star Triangle Starter Water Booster with Twin Pump Panel Terminal Connection ALD Series Types 615 10 2 620 8 2 620 9 2 631 6 2 631 7 2 631 8 2 Channel Channel Driver Channel Channel...

Page 56: ...55 ELECTRICAL DIAGRAM Frequency Controlled Star Triangle Starter Water Booster with Twin Pump Panel Power Circuit ALD Series Types 615 10 2 620 8 2 620 9 2 631 6 2 631 7 2 631 8 2...

Page 57: ...nnection ALD Series Types 615 10 2 620 8 2 620 9 2 631 6 2 631 7 2 631 8 2 Dialog Plus EMM7 110 K11 K12 K13 Contactors R1 Driver starter relay TF Transformer Q1 Thermal Switch NC Contacts RST Phase Se...

Page 58: ...r Booster with Triple Pump Panel Terminal Connection ALD Series Types 403 10 3 403 15 3 403 16 3 406 11 3 406 15 3 406 18 3 408 10 3 408 14 3 408 17 3 610 8 3 610 10 3 610 13 3 615 7 3 615 9 3 620 7 3...

Page 59: ...ncy Controlled Direct Starter Water Booster with Triple Pump Panel Power Circuit ALD Series Types 403 10 3 403 15 3 403 16 3 406 11 3 406 15 3 406 18 3 408 10 3 408 14 3 408 17 3 610 8 3 610 10 3 610...

Page 60: ...06 11 3 406 15 3 406 18 3 408 10 3 408 14 3 408 17 3 610 8 3 610 10 3 610 13 3 615 7 3 615 9 3 620 7 3 Dialog EN007 110 K11 K21 Contactors Rl Driver starter relay TF Transformer Q1 Q2 Thermal Switch N...

Page 61: ...quency Controlled Star Triangle Starter Water Booster with Triple Pump Panel Terminal Connection ALD Series Types 615 10 3 620 8 3 620 9 3 631 6 3 631 7 3 631 S 3 Channel Channel Channel Channel Drive...

Page 62: ...ELECTRICAL DIAGRAM Frequency Controlled Star Triangle Starter Water Booster with Triple Pump Panel Power Circuit ALDF Series Types 615 10 3 620 8 3 620 9 3 631 6 3 631 7 3 631 8 3 61...

Page 63: ...Types 515 10 3 620 8 3 620 9 3 631 6 3 631 7 3 631 8 3 Dialog Plus EN007 110 K11 K12 K13 K21 K22 K23 Contactors R1 Driver starter relay TF Transformer Q1 Q2 Thermal Switch NC Contacts RST Phase Sequen...

Page 64: ...Check it Block if any d Motor Direction of Rotation For ALD and ALDF May be reversed Check that the pump shaft rotates in the direction of the arrow marked on the nameplate If the direction of rotatio...

Page 65: ...motor fed from a three phase network Protection against waterless running is done with float switch Water boosters should be used with a pressure compensating tank Tank coupling with pump assembly can...

Page 66: ...2 1 1 2 1 1 2 1 1 2 1 1 2 1 1 2 1 1 2 2 2 2 2 2 2 Water Inlet Outlet inch 2 1 1 2 2 1 1 2 2 1 1 2 2 1 1 2 2 1 1 2 2 1 1 2 2 1 2 2 2 1 2 2 2 1 2 2 3 2 1 2 3 2 1 2 3 2 1 2 3 2 1 2 3 2 1 2 3 2 1 2 4 3 4...

Page 67: ...41 908 121 408 17 2 617 669 744 378 502 1495 1043 121 610 8 2 717 759 8 834 8 408 650 1067 5 608 5 126 5 610 10 2 717 759 8 834 8 408 650 1176 5 698 5 126 5 610 12 2 717 759 8 854 8 408 650 1317 5 788...

Page 68: ...6 1 434 487 278 200 1144 758 121 WATER BOOSTERS WITH TWIN PUMPS TYPES A B C D H H1 H2 403 10 2 616 633 378 502 944 578 121 403 15 2 616 633 378 502 1094 728 121 403 16 2 616 633 378 502 1144 758 121 W...

Page 69: ...21 408 14 2 617 754 378 502 1341 908 121 408 17 2 617 754 378 502 1495 1043 121 610 8 2 717 823 408 650 1105 629 125 5 610 10 2 717 823 408 650 1214 719 125 5 610 12 2 717 853 408 650 1355 809 125 5 6...

Page 70: ...ALK 35 ALD 403 ALD 406 ALD 408 ALD 610 ALD 615 ALD 620 ALD 631 water boosters Machine Safety Electromagnetic Compatibility Electrical Equipment Designed for Use within Specific Voltage Limits declares...

Page 71: ...MERGENCY NUMBERS Natural Gas Emergency 187 Fire Call 110 Police Emergency 155 Gendarmerie Emergency 156 Water Emergency 185 Power Cut 186 Alarko Carrier Authorized Dealer Alarko Carrier Authorized Ser...

Page 72: ......

Page 73: ...RA Sedat Simavi Sok No 48 06550 ankaya ANKARA Phone 0312 409 52 00 Fax 0312 440 79 30 ZM R ehit Fethibey Cad No 55 Kat 13 35210 Pasaport IZMIR Phone 0232 483 25 60 Fax 0232 441 55 13 ADANA Ziyapa a Bu...

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