Alamo BUSH HOG RMB 1660 Operator'S Manual Download Page 101

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Assembly Section 3-1

ASSEMBLY SECTION

Summary of Contents for BUSH HOG RMB 1660

Page 1: ...ual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover_B Important Operating and Safety Instructions are found in the Mower Safety Video that can be instantly accessed on the internet at www algqr com bve 0 00 ...

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Page 3: ... manual or if you have any questions concerning safety of operation contact your supervisor dealer or Bush Hog If you would like a VHS video tape of the video please email AEMVideo alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please includ...

Page 4: ...__________________________________ City _____________________________________ State ____________________________________ Zip Code _________________________________ Mower Model ___________________________Serial Number _____________________________ Date Purchased __________________________Dealer Salesperson _________________________ Dealership Name ________________________ Dealership Location ______...

Page 5: ...al before operating this equipment Do not allow anyone to operate this equipment who has not fully read and understood this manual Contact your Dealer to explain any instructions that you do not fully understand The care you give your Bush Hog Implement will greatly determine your satisfaction with its performance and its service life Carefully read and follow the instructions in this manual to pr...

Page 6: ... that operator is responsible for keeping clear of such hazards PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See Operator s Manual for Details Inspection Performed Warranty and Safety Procedures Explained Installation Complete LUBRICATION HYDRAULICS Gearbox Oil Levels Hydraulic Oil Level External Tank Tractor Hydraulic Oil Level Hydraulic Hoses Not Kinked Tighten Connections Fron...

Page 7: ... 1 31 INTRODUCTION SECTION 2 1 Features 2 3 ASSEMBLY SECTION 3 1 TRACTOR SELECTION 3 2 TRACTOR PREPARATION 3 3 Installation Instructions Window and Door Protective Film 3 3 Preparation for Sealant Installation 3 5 Application of Sealant 3 5 Wheel Width 3 6 DEALER SETUP INSTRUCTIONS 3 7 STABILIZERS 3 POINT LINKAGE MODELS ONLY 3 8 Standard Stabilizer Types Identification 3 8 ATTACHMENT TO TRACTOR 3 ...

Page 8: ...g on Adverse Slopes 4 27 Lift Float Kit Optional 4 27 DRIVING THE TRACTOR AND IMPLEMENT 4 28 Starting the Tractor 4 29 Brake and Differential Lock Setting 4 29 Driving the Tractor and Boom 4 30 OPERATING THE TRACTOR AND IMPLEMENT 4 31 Foreign Debris Hazards 4 31 Bystanders Passersby Precautions 4 32 Engaging the Power Take Off PTO 4 32 Operating Speed and Ground Speed 4 33 Operating the Mower 4 33...

Page 9: ...nt 5 8 Hose Warranty 5 8 CABLES 5 9 CYLINDER ROD MAINTENANCE 5 9 Boom Cylinder Removal and Replacement Instructions 5 10 Hydraulic Component Maintenance Schedule 5 11 PROPER TORQUE FOR FASTENERS 5 11 FLAILHEAD 5 13 Flail Blades Inspection 5 14 Blade Pins and D Ring Inspection 5 15 Flail Axe Blades Inspection 5 16 Flail Axe Blade Bolt Inspection 5 17 HARDWARE 5 18 ...

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Page 11: ...Safety Section 1 1 2022 Alamo Group Inc SAFETY SECTION ...

Page 12: ...ipment Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent death or serious injury from unsafe practices Indicates a hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates a hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY Indicates a hazardous situation that ...

Page 13: ... steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects Avoid backing up while mowing vision may be limited severe damage or injury can occur DO NOT run tractor in enclosed building without adequate exhaust ventilation GROUND SPEED WHEN MOWING NORMAL SPEED range is between 1 to 2 mph 1 3 kph ADJUST MOWING SPEED for terrain conditions and grass type density and ...

Page 14: ...ad power lines LIFTED Equipment can fall from mechanical or hydraulic failure or inadvertent Control Lever movement TO AVOID EQUIPMENT FALLING while working near or under lifted boom components and Mower Head SECURELY SUPPORT or block up raised equipment wings and components BLOCK UP and securely support equipment before putting hands feet or body under raised equipment or lifted compo nents KEEP ...

Page 15: ...ion LUBRICATE yoke spring locking collar to ensure it freely slides on PTO shaft SECURELY seat yoke locking balls in PTO shaft groove PUSH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to ensure it is SECURELY ATTACHED TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Sect...

Page 16: ...wer blades could throw hazardous and biologic material out from under mower exposing the operator and bystanders to health risks Always wear required OSHA approved Personal Protective Equipment PPE when cleaning or removing potentially hazardous material from equipment 1 MARK objects that cannot be removed 2 AVOID these objects when mowing HIGH GRASS and WEED AREA INSPECTION INSPECT for and REMOVE...

Page 17: ...s Close door immediately after cutting limb DO NOT push mower head down onto material to cut it use the front tips of the mower blades to cut into the material DO NOT operate mower when mower is in transport position STOP MOWING immediately if blades strike heavy objects fixed structures metal guard rails and concrete structures 1 BLADES CAN FAIL from impact and objects can be thrown with great ve...

Page 18: ...r seat ALWAYS BUCKLE UP seat belt when operating tractor and equipment ONLY OPERATE tractor and equipment while seated in tractor seat NEVER ALLOW RIDERS on tractor or implement When not mowing stow Boom and Mower head in transport location before moving WHEN MOUNTING AND DISMOUNTING TRACTOR ONLY mount or dismount when tractor and moving parts are stopped STOP ENGINE AND PTO engage parking brake l...

Page 19: ...oken or missing ALWAYS REPLACE GUARDS that have been removed for service or maintenance Do Not use PTO or PTO guard as a step TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline tel...

Page 20: ... AWAY from rotating blades drivelines and parts until all moving elements have stopped DO NOT put hands or feet under mower decks STOP rotating BLADES disengage mower switch and PTO and wait for blade to stop rotating before raising mower head DO NOT approach Sickle Bar head until Tractor Engine has been shut off STOP LOOK and LISTEN before approaching the mower to make sure all rotating motion ha...

Page 21: ...SSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS ALWAYS WEAR safety glasses with side shields marked with ANSI Z87 and impenetrable gloves USE paper or cardboard to search for leaks DO NOT USE hands or body parts to search for leak KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid Hydraulic fluid may cause gangrene...

Page 22: ...tures and obstructions CALL 811 and 1 800 258 0808 for identify buried utility lines FIRE PREVENTION GUIDELINES while Operating Servicing and Repairing Mower and Tractor to reduce equipment and grass fire Risk EQUIP Tractor with a FIRE EXTINGUISHER DO NOT OPERATE mower on a tractor equipped with under frame exhaust DO NOT SMOKE or have open flame near Mower or Tractor DO NOT DRIVE into burning deb...

Page 23: ...on mirrors and implement transport for clear vision for traveling and traffic conditions PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING Store Boom and Mower in transport positions and engage transport locks if equipped DETERMINE STOPPING CHARACTERISTICS OF TRACTOR AND IMPLEMENT FOR TRANSPORTING OR TOWING BRAKING TESTS Stopping distance with implement attached may increase Observe STOPPING distances ...

Page 24: ...to reach high equipment areas inaccessible from ground ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work FOLLOW manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT modify or alter implement functions or components ...

Page 25: ...uttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Bush Hog specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void warranties and present a safety hazard Use genuine Bush Hog mower parts for economy and safety SPBH 1 SEE YOUR BUSH HOG DEALER ...

Page 26: ...mote safe operation Damage to the decals may occur while in shipping use or reconditioning Bush Hog cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Bush Hog dealer to order replacement decals ...

Page 27: ...odel Name 10 50061049 1 LOGO Bush Hog Logo 22 11 D625 1 WARNING Pressurized Tank 12 83380 1 REFLECT SMV Sign 13 D825 1 DANGER Multi Language General Safety 14 D723 1 INSTRUCT Lubrication Chart 15 D628 1 DANGER Crushing Hazard Pinch Points 16 D559 1 WARNING Use Bush Hog Genuine Parts 17 1291133 1 NOTICE Arm Reversing Decal 18 D730 1 INSTRUCT Safety Booklet 19 NFS 1 SER PLT Serial Number Plate 20 10...

Page 28: ... in good condition 2 D720 1 WARNING Blade Bolt Torque 3 D724 1 INSTRUCT Lubrication Chart 4 D559 1 WARNING Use Bush Hog Genuine Parts 5 D717 1 DANGER Thrown Objects Hazard 6 50061049 1 LOGO Bush Hog Logo 7 NFS 1 SER PLT Serial Number Plate 8 1458393 2 REFLECTOR Yellow Reflector 9 1458392 1 REFLECTOR Red Reflector 10 D649 1 DANGER Thrown Object Hazard ...

Page 29: ...y Section 1 19 2022 Alamo Group Inc SAFETY SICKLE BAR ITEM PART NO QTY LEVEL DESCRIPTION 1 D731 1 DANGER Sharp Blades 2 nfs 1 SERIAL PLATE Serial Number Plate 3 1458392 1 REFLECT Red Reflector 4 1458393 2 REFLECT Yellow Reflector ...

Page 30: ... LOGO Bush Hog 2 1458392 2 REFLECT Red Reflector 3 1458393 2 REFLECT Yellow Reflector 4 nfs 4 SERIAL RIVET Rivets 5 nfs 1 SERIAL PLATE Serial Number Plate 6 D559 1 WARNING Use Bush Hog Genuine Parts 7 D1008 1 WARNING Blade Torque 8 D621 1 IMPORTANT Lube Spindle 9 D626 2 DANGER Thrown Object Hazard 10 D619 1 WARNING Blade Rotation ...

Page 31: ...SAFETY RMB 1660 01 22 Safety Section 1 21 2022 Alamo Group Inc SAFETY Decal Description ...

Page 32: ...SAFETY RMB 1660 01 22 Safety Section 1 22 2022 Alamo Group Inc SAFETY ...

Page 33: ...SAFETY RMB 1660 01 22 Safety Section 1 23 2022 Alamo Group Inc SAFETY ...

Page 34: ...SAFETY RMB 1660 01 22 Safety Section 1 24 2022 Alamo Group Inc SAFETY ...

Page 35: ...SAFETY RMB 1660 01 22 Safety Section 1 25 2022 Alamo Group Inc SAFETY ...

Page 36: ...SAFETY RMB 1660 01 22 Safety Section 1 26 2022 Alamo Group Inc SAFETY ...

Page 37: ...SAFETY RMB 1660 01 22 Safety Section 1 27 2022 Alamo Group Inc SAFETY ...

Page 38: ...SAFETY RMB 1660 01 22 Safety Section 1 28 2022 Alamo Group Inc SAFETY ...

Page 39: ...SAFETY RMB 1660 01 22 Safety Section 1 29 2022 Alamo Group Inc SAFETY ...

Page 40: ...SAFETY RMB 1660 01 22 Safety Section 1 30 2022 Alamo Group Inc SAFETY ...

Page 41: ...nnect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery befo...

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Page 44: ...Additional precautions may be necessary or some instructions may not apply depending on equipment attachments and conditions at the worksite or in the service area The manufacturer has no direct control over equipment application operation inspection or maintenance Therefore it is YOUR responsibility to use good safety practices in these areas The information provided in this manual supplements th...

Page 45: ...dicates a property damage message DANGER WARNING CAUTION NOTICE A Word To The User Operator It is YOUR responsibility to read and understand the safety manual and the manufacturer s manuals before operating this machine This safety manual takes you step by step through your working day Hazard Recognition and Accident Prevention depend upon you being alert careful and properly trained in the operat...

Page 46: ...lic areas such as parks and cemeteries The Industrial Agricultural Mower Sickle Bar Flail Rotary Boom Folding Wing Rotary Agricultural Disc Mower Types Disc mowers are designed and equipped to cut hay crops at higher field speed Disc mower conditioners mow and condition crops Self propelled windrowers mow and form conditioned hay into windrows The Industrial Agricultural Mower Disc Mower Disc Mowe...

Page 47: ...er and tractor Have operational training with mower and tractor Take advantage of training programs offered in your area Ask your equipment dealer or supervisor to explain things you do not understand Explain the written instructions in the operator s manual s and safety signs to those users or operators who cannot read Inspect the mower and tractor daily before operating Ensure all guards are in ...

Page 48: ...y From Fire And Explosion Set the parking brake shut the mower and tractor engine down and remove the key while filling the fuel tank Use extra caution when fueling a hot engine Never smoke while fueling Avoid sparks by grounding the fuel nozzle against the filler neck The fumes in an empty fuel tank are explosive Never weld or cut on fuel lines tanks or containers Remove all trash or mowing debri...

Page 49: ...ating Follow A Safety Program Know The Rules Most employers have rules governing operation and maintenance of equipment Before you start work at a new location check with your supervisor or the safety coordinator Ask about the rules you will be expected to obey The Occupational Safety and Health Administration OSHA enforces federal laws within the United States that apply to safe operation applica...

Page 50: ...n and unloading the mower Keep Children Away from Equipment No Riders Shut Down Unattended Equipment Keep Bystanders Away Follow A Safety Program Know The Equipment Read and understand the DANGER WARNING CAUTION and NOTICE safety signs and other informational signs on the tractor and mower and in the manufacturer s operator s manual Ask your supervisor or mower dealer to explain any information yo...

Page 51: ...t all guards and shields are in place and that all equipment is in good operating condition This includes PTO driveline gearbox and implement guards and shields that are used for operator protection Check for properly latched driveline yoke end locking devices Check for damaged or leaky tractor and mower hydraulic systems Repair or adjust as needed WARNING Hydraulic fluid under pressure can penetr...

Page 52: ...k for anyone under on or near the equipment Clear everyone from these areas Sound a warning Remove or Mark Debris and Obstacles Walk Around the Worksite Deep mud Wet spots Soft soil Rough spots Power lines and apparatus Other utilities Any conditions which could cause collision loss of control or tipover Steep slopes Prepare For Safe Operation Mount And Dismount Tractor Properly Always use three p...

Page 53: ...ut or engagement problems Check the equipment for excessive vibration and unusual noises Check Instruments and Controls Start Only from Operator s Seat Use ROPS and Seat Belt Use a Do Not Operate Tag Do Not Dismount Until Equipment Motion Has Stopped Prepare For Safe Operation Use proper equipment shut down practices before inspecting equipment Wait until all equipment motion has stopped before di...

Page 54: ...ween Tractor and Mower Avoid Entanglement Use Guards and Shields Pull type hitch mounted mowers Refer to mower and tractor manufacturers manuals Remove three point hitch quick coupler if equipped Attach only to drawbar hitch Adjust tractor drawbar length for 540 or 1000 rpm PTO operation When backing the tractor up to the mower NEVER allow anyone between the tractor and the mower Properly attach t...

Page 55: ...be within 300 ft 92 m of an operating rotary mower or within 100 ft 30 M of a properly equipped disc mower Rotating Blades Keep Away Do Not Operate a Damaged Mower Operate Safely Mower shielding is designed to reduce the risk of thrown objects and must be properly maintained and in place during mowing operations The risk of serious injury or death from thrown objects can be significantly reduced b...

Page 56: ...grass and under smooth terrain conditions Use slower ground speed for mowing in rough sloping or unfamiliar terrain Disc mowers are designed to use faster ground speeds for operating in fields clear of debris and surface hazards Use Proper Ground Speed Do Not Mow in Reverse Operate Safely Extremely Tall Grass Mowing You may need to mow extremely tall non crop grass twice See page 13 Mower Thrown O...

Page 57: ...ds And Risks Check for overhead obstructions with raised wing or boom mowers to avoid serious injury or death by contact with Electrical power lines and apparatus Low tree limbs Other overhead obstructions Maintain specified distance from power lines and apparatus Never approach energized power lines or apparatus with any part of your machine unless all local state provincial and federal OSHA requ...

Page 58: ...front end toward the ditch Avoid Hitting Obstructions Keep Bystanders Away from Mowing Area 300 ft 92 m Operate Safely Raised wing and boom mower ditch bank operations may reduce the mower s thrown object shielding effectiveness for the mower operator s protection Use enclosed ROPS cabs special protective enclosures and other operator shielding available from the manufacturer when performing these...

Page 59: ...ely Road Transport Safety Practices Before operating on public roads Refer to tractor and mower manufacturers operator s manuals for instructions Explain the instructions to those users or operators who cannot read Check local regulations for required equipment markings lights flashers etc while traveling on public roads Lights are required on mowers that obscure tractor taillights and or warning ...

Page 60: ...tant habit Properly shutting down a tractor and mower can prevent accidents from occurring when the mower is left unattended Shut down the mower following the specific procedures in the manufacturer s operator s manual These procedures will normally include Reduce engine speed Disengage PTO clutch and transmission drive Idle engine for gradual cooling Place all controls in PARK position Set the pa...

Page 61: ...e all the instruction messages on the machine Maintenance can be hazardous unless performed properly Be sure you have the necessary skill information correct tools and equipment to do the job WARNING Do not modify equipment or add components not approved by the manufacturer Use parts lubricants and service techniques recommended by the manufacturer Mower Parts And Your Safety Mower manufacturers u...

Page 62: ...lasses goggles or a face shield They provide eye protection from fluids under pressure during grinding and while servicing batteries Protection is also needed from flying debris liquids and loose material produced by equipment tools and pressurized air water Wear a face shield and follow manufacturer s instuctions when you disassemble spring loaded components or work with battery acids Wear a weld...

Page 63: ...d locking devices before working near or underneath a wing mower Relieve pressure before disconnecting or disassembling any pressurized system Block or relieve spring pressure before disassembling any spring loaded mechanism Securely support or block up any raised machine component before working on it Avoid flames sparks or smoking near any fuel hydraulic fluid or other flammable material such as...

Page 64: ...s you use are in good repair Never use jacks with cracked bent or twisted parts Never use frayed twisted or pinched cables Never use bent or distorted hooks Ventilate Work Area Use Proper Support for Raised Equipment Remove Key and Read Maintenance Manual Common Maintenance Safety Practices Fuel Hazards WARNING Always use approved fuel containers and or dispensing equipment Fuels are flammable so ...

Page 65: ...ling the hydraulic system loosen the filler cap slowly and remove it gradually Never reset any relief valve in the hydraulic system to a pressure higher than recommended by the manufacturer Wear Eye Protection High Pressure Fluid Can Inject Into the Body Perform Maintenance Safely Electrical System Hazards Before working on the electrical system disconnect the battery cable s Remove the battery ne...

Page 66: ...urthest ground point away from the battery Never make the final connection at the starter or dead battery sparks may ignite the explosive gases present at the battery When disconnecting cables after jump starting remove the cables in reverse order of connection e g final connection first Avoid Sparks and Open Flames Near Batteries For Boost Starting Observe Polarity and Make Final Connection at Gr...

Page 67: ...ated speed Most agricultural tires are rated for 20mph maximum speed Avoid Tire Explosion Perform Maintenance Safely Complete Service And Repairs Before Machine Is Released Tighten all bolts fittings and connections to torques specified by the manufacturer Install all guards covers and shields after servicing Replace or repair any damaged parts Refill and recharge pressure systems only with manufa...

Page 68: ...lace damaged blades Inspect the mower blade s daily or after hitting any solid object If a mower blade becomes damaged bent gouged cracked or worn more than 25 percent of the original size it should be removed and replaced with a new blade Always use the original manufacturer s blades Aftermarket brand blades may not meet the mower manufacturer s strength hardness and ductility requirements Do not...

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Page 70: ...e manuales de repuesto a su empleador al concesionario de los equipos o directamente al fabricante Guarde este manual de seguridad y los manuales del fabricante con la máquina en todo momento Lea y asegúrese de comprender todos los manuales Se encuentra disponible el video AEM Mower Safety Practices Prácticas de seguridad para la cortadora de césped de AEM para capacitar y reforzar prácticas de se...

Page 71: ...je de daños a la propiedad NOTICE PELIGRO ADVERTENCIA PRECAUCIÓN AVISO DANGER WARNING CAUTION Palabras para el usuario operador Es SU responsabilidad leer y asegurarse de comprender el manual de seguridad y los manuales del fabricante antes de hacer funcionar esta máquina Este manual de seguridad lo lleva paso a paso a través de su día de trabajo El reconocimiento de los riesgos y la prevención de...

Page 72: ...ed industrial para agricultura Barra en forma de hoz Triturador Giratorio Aguilón Giratorio con lateral plegable Tipos de cortadora de césped de disco para agricultura Las cortadoras de césped de disco están diseñadas y equipadas para cortar cultivos de heno a mayor velocidad de desplazamiento Las cortadoras acondicionadoras de disco cortan y acondicionan los cultivos Las formadoras de hileras aut...

Page 73: ...or Aproveche los programas de capacitación que se ofrecen en su zona Solicítele al distribuidor de equipos o al supervisor que le explique cualquier información que no comprenda Explique las instrucciones escritas de los manuales del operador y los letreros de seguridad a los usuarios u operadores que no puedan leerlas Inspeccione la cortadora y el tractor diariamente antes de hacerlos funcionar A...

Page 74: ... motor de la cortadora y del tractor y retire la llave mientras llena el depósito de combustible Tenga precaución adicional cuando carga combustible en un motor caliente Nunca fume mientras carga combustible Evite las chispas conectando a tierra la boquilla de combustible contra el cuello de llenado del depósito Los vapores de un depósito de combustible vacío son explosivos Nunca suelde o realice ...

Page 75: ...s empleadores tienen reglas que rigen la operación y el mantenimiento de los equipos Antes de comenzar a trabajar en una ubicación nueva verifique con el supervisor o con el coordinador de seguridad Averigüe sobre las reglas que tendrá que obedecer La Administración de Seguridad y Salud Ocupacional Occupational Safety and Health Administration OSHA hace cumplir leyes federales dentro de los EE UU ...

Page 76: ...equipos No lleve pasajeros Apague los equipos cuando están sin vigilancia Mantenga a las personas ajenas alejadas Cumplimiento del programa de seguridad Conozca los equipos Lea y asegúrese de comprender los letreros de seguridad que indican PELIGRO ADVERTENCIA PRECAUCIÓN y AVISO y otros letreros informativos que hay sobre el tractor y la cortadora de césped y en el manual del operador del fabrican...

Page 77: ...dos los escudos y guardas estén en su lugar y que todos los equipos se encuentren en buenas condiciones de funcionamiento Esto incluye la línea motriz de la TDF la caja de engranajes y las guardas y escudos de los implementos que se usan para proteger al operador Verifique que los dispositivos de bloqueo del extremo en horquilla de la línea motriz estén correctamente enclavados Verifique en busca ...

Page 78: ...s zonas Haga sonar una advertencia Retire o marque los residuos y obstáculos Recorra a pie alrededor del lugar de trabajo Localice y evite Agujeros Desmoronamientos Obstáculos tocones Excavaciones Agua estancada Lodo profundo Puntos mojados Suelo blando Puntos irregulares Líneas y aparatos eléctricos Otros servicios públicos Cualquier condición que podría causar una colisión pérdida de control o v...

Page 79: ...anche de la línea motriz Verifique los equipos en busca de vibraciones excesivas y ruidos anormales Revise los instrumentos y controles Arranque únicamente desde el asiento del operador Use el ROPS y el cinturón de seguridad Preparación para una operación segura Use las prácticas correctas de apagado de los equipos antes de inspeccionar equipos Espere hasta que todo movimiento de los equipos se ha...

Page 80: ... quedar enredado use guardas y escudos Cortadoras montadas en enganche tipo de tiro Consulte los manuales de los fabricantes de la cortadora y del tractor Retire el acople rápido del enganche de tres puntos si está instalado Instálelo únicamente al enganche de la barra de tiro Ajuste la longitud de la barra de tiro del tractor para el funcionamiento de la TDF a 540 ó 1000 rpm Al hacer retroceder e...

Page 81: ...s hasta 300 pies 92 m de distancia Nunca debe haber personas ajenas a menos de 300 pies 92 m de una cortadora giratoria en funcionamiento o a menos de 100 pies 30 m de una cortadora de disco correctamente equipada Hojas giratorias Manténgase No ponga en funcionamiento una cortadora de césped dañada Operación con seguridad Los escudos de la cortadora están diseñados para reducir el riesgo de objeto...

Page 82: ...es Use una velocidad de desplazamiento menor par acortar en terreno irregular con pendientes o no muy conocido Las cortadoras de disco están diseñadas para usar velocidades de desplazamiento mayores cuando funcionan en terrenos despejados de residuos y peligros superficiales Use la velocidad de desplazamiento correcta Operación con seguridad Corte de hierba extremadamente alta Puede ser necesario ...

Page 83: ...ilón Peligros y riesgos de obstrucciones elevadas Verifique en busca de obstrucciones elevadas con las cortadoras que tienen el lateral o el aguilón elevado para evitar lesiones graves o la muerte por contacto con Líneas y aparatos eléctricos Ramas bajas de los árboles Otras obstrucciones elevadas Mantenga las distancias especificadas con respecto a los cables y los aparatos eléctricos Nunca se ac...

Page 84: ...e montaje lateral o con aguilón el extremo delantero del tractor puede desviarse hacia la zanja Operación con seguridad Los trabajos en orillas de zanjas con aguilón y lateral elevado pueden reducir la eficacia de la protección del operador de la cortadora que proporcionan los escudos para objetos arrojados Cuando realice estas operaciones use cabinas cerradas con ROPS cerramientos protectores esp...

Page 85: ...te en caminos Antes de operar en la vía pública Consulte los manuales del operador de los fabricantes de la cortadora y del tractor para ver instrucciones Explique las instrucciones a los usuarios u operadores que no puedan leerlas Verifique las ordenanzas locales sobre marcas luces balizas etc requeridas en los equipos durante el desplazamiento por la vía pública Se requieren luces en las cortado...

Page 86: ... en un hábito El apagado correcto de un tractor y una cortadora de césped puede ayudar a evitar accidentes cuando la cortadora está sin vigilancia Apague la cortadora siguiendo los procedimientos específicos del manual del operador del fabricante Estos procedimientos normalmente incluirán Reduzca la velocidad del motor Desenganche el embrague de la TDF y la transmisión Haga funcionar el motor en r...

Page 87: ...re la máquina El mantenimiento puede ser peligroso si no se realiza correctamente Asegúrese de tener las habilidades necesarias la información y las herramientas y equipos correctos para realizar el trabajo ADVERTENCIA No modiﬁque equipos ni agregue componentes no aprobados por el fabricante Use piezas lubricantes y técnicas de servicio recomendadas por el fabricante Piezas de la cortadora de césp...

Page 88: ... antiparras o protección facial Proporcionan protección ocular para fluidos bajo presión mientras se esmerila y se realizan servicios a las baterías También es necesaria protección contra residuos líquidos y material suelto producido por el equipo las herramientas y el aire agua presurizada Use protección facial y siga las instrucciones del fabricante cuando desarma componentes cargados a resorte ...

Page 89: ...tes de trabajar cerca o debajo de una cortadora con laterales Alivie la presión antes de desconectar o desarmar un sistema presurizado Bloquee o alivie la presión de los resortes antes de desarmar un mecanismo cargado a resorte Apoye o bloquee con seguridad cualquier componente elevado de la máquina antes de trabajar en él Evite las llamas las chispas y no fume cerca de combustibles fluido hidrául...

Page 90: ...torcidos o pellizcados Nunca use ganchos doblados o deformados Ventile la zona de trabajo Use un apoyo adecuado para los equipos elevados Retire la llave y lea el manual de mantenimiento Prácticas de seguridad para tareas de mantenimiento comunes Riesgos del combustible ADVERTENCIA Siempre use recipientes y o equipos de distribución de combustible aprobados Los combustibles son inflamables por eso...

Page 91: ... afloje la tapa de llenado con lentitud y retírela gradualmente Nunca restablezca una válvula de alivio del sistema hidráulico a una presión mayor que la recomendada por el fabricante Use protección ocular El ﬂuido a alta presión puede inyectarse en el cuerpo Realización de mantenimiento con seguridad Riesgos del sistema eléctrico Antes de trabajar en el sistema eléctrico desconecte los cables de ...

Page 92: ...ispas pueden encender gases explosivos presentes en la batería Cuando desconecta cables después de un arranque con puente retire los cables en el orden inverso al de la conexión es decir la conexión final primero Evite las chispas y las llamas abiertas cerca de las baterías Para el arranque con refuerzo observe la polaridad y realice la conexión ﬁnal en el punto de descarga a tierra Realización de...

Page 93: ... 32 km h Evite la explosión de los neumáticos Realización de mantenimiento con seguridad Servicio y reparaciones completas antes de liberar la máquina Apriete todos los pernos accesorios y conexiones con las torsiones especificadas por el fabricante Instale todas las guardas cubiertas y escudos después de realizar los servicios Reemplace o repare los que estén dañados Llene y recargue los sistemas...

Page 94: ...e ellos Sustituya las hojas dañadas Inspeccione las hojas de la cortadora diariamente o después de golpear algún objeto sólido Si una hoja de la cortadora de césped se daña está doblada agujereada rajada o desgasta más del 25 por ciento del tamaño original debe retirarse y sustituirse con una nueva Siempre use las hojas originales del fabricante Las hojas de marcas no originales pueden no cumplir ...

Page 95: ...Introduction Section 2 1 2022 Alamo Group Inc INTRODUCTION SECTION ...

Page 96: ...and offers solution to the problems Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before ...

Page 97: ...tment without requiring constant height adjustment Totally independent self contained hydraulics with dual rotor rotation for upward or downward cutting Hydraulic break away safety mechanism Simple cable controlled in cab controls Wire Trap system is included on each flail head to keep loose wires from rotor entanglement Flail head includes adjustable front guard for protection from thrown objects...

Page 98: ... Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the Mower Mail promptly using the return envelope included with the Operator s Manual NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Alamo Group within thirty days of delivery of the mower 3 Record the Mower Model and Serial Numbers on the Warranty...

Page 99: ...st approved by Bush Hog duty taxes charges for normal service or adjustment loss of crops or any other loss of income rental of substitute equipment expenses due to loss damage detention or delay in the delivery of equipment or parts resulting from acts beyond the control of Bush Hog THIS LIMITED WARRANTY SHALL NOT APPLY 1 To vendor items which carry their own warranties such as engines tires and ...

Page 100: ......

Page 101: ...Assembly Section 3 1 2022 Alamo Group Inc ASSEMBLY SECTION ...

Page 102: ...wer 60 HP Rotary Mower 85 HP LINKAGE Category 2 P T O SHAFT Tractor must be equipped with a live drive PTO to enable forward motion to be stopped while the flail head continues to operate CHECK CHAINS STABILIZERS Check chains or stabilizers must be fitted and tightened TRACTOR OPERATOR STATION Bush Hog recommends installing the RMB 1660 Boom Mower on fully enclosed cab tractors equipped with impac...

Page 103: ...f masking tape to both sides of the film and slowly pull the two pieces of tape apart If trimming film from the inside of the Tractor Cab the adhesive part of the film should be facing away from you Preparation of mounting solution Use baby shampoo and distilled water mounting solution for several reasons First better visual clarity is achieved after dry out period The second is it eases the appli...

Page 104: ...E PASS Spray the surface of the film Repeat the above squeegee pass using the same pattern shown in Figure Asm B 0273 This time making sure you have left no trapped water air pockets and squeegee all excess mounting solution out from between the film and glass surface Step back a foot or two and inspect your work from straight on and from an angle Make sure all excess mounting solution has been re...

Page 105: ...he film and the frame the opening should be to 1 in diameter If you are sealing with a coverage on the film and the frame the opening should to in diameter Make certain to use drop cloths in any areas where the sealant could possibly drip Applying the sealant Place the tip of the caulking gun in the center of the channel formed by the masking tape and apply the sealant Do this in as continuous a m...

Page 106: ...and transport is critical Factors that affect stability Center of gravity of the tractor machine combination Geometric conditions e g position of the cutting head and ballast Weight track width and wheelbase of the tractor Acceleration braking turning and the relative position of the cutting head during these operations Ground conditions e g slope grip load capability of the soil surface Rigidity ...

Page 107: ...straps and loose items 4 The machine is delivered from the factory filled with oil Check the oil to confirm 5 Raise the machine using overhead lifting equipment with a minimum capacity of 3307 lbs LEAVE IN POSITION AT THIS STAGE 6 Lower the legs and pin in position selecting the holes that position the machines gearbox stub shaft approx 3 below the tractors P T O shaft Note Leg pin position used 7...

Page 108: ...the stabilizer position pin is always removed for machine transport and only fitted for work Failure to observe this can result in serious damage to machine and or tractor components Position Pin Fitting Removal Multi Hole Type Stabilizers Insertion or removal of the position pin is best performed while the machine is transport position as the forces acting on the stabilizer are greatly reduced Th...

Page 109: ...e machine until the draft links are positioned for attachment Select the rear most hole on the machines lower link brackets that allows the machine to be mounted without hitting the tractor Attach the tractor draft links to the machine using pins provided and secure in position Ensure the same mounting hole is selected on each side of the machine If necessary fit the spacers supplied to minimize s...

Page 110: ...ink Select the highest possible position available avoiding any load sensing properties NOTE The bolt on nose of the stabilizer is reversible in order to accommodate variations of tractor linkage designs Secure the stabilizer in position using the hardware provided Attach the stabilizer arm to the machine selecting the lowest hole possible Fit top link between the stabilizer and the mainframes upp...

Page 111: ... linkage to a height where the tractors PTO and the stub axle of the machines gearbox are approximately in line with each other Note As lift occurs be aware the machine may tilt slightly The quadrant lever or machine controls must only be operated from the tractor seat Ensure no one is standing on between or near the linkage arms or bars during this procedure ...

Page 112: ...in place with R clips Adjust check chains to prevent sideways movement of the tractor s linkage Measure the PTO shaft and cut to the dimension shown below The finished length of the shaft should be 75mm 3 less than the measured distance A between tractor shaft and gearbox stub shaft to allow for fitting Refer to PTO installation page NOTE For subsequent use with different tractors measure again th...

Page 113: ... the required shaft length Place the fully closed PTO shaft on the ground and measure its overall length if the shaft is shorter than the required length you can use it without the need to shorten providing it allows for a minimum 150mm 6 overlap when fitted If the shaft is longer subtract the required shaft length plus an additional 75mm 3 the resulting figure is the excess length that will need ...

Page 114: ... will need to be attached without the PTO fitted in order to measure for the required shaft length In some cases the machine will then need to be removed from the tractor and subsequently refitted with the PTO pre attached Attach stabilizer to machine frame at points A selecting a mid point position initially secure with nuts and bolts provided Fit top link at points B and secure with pins lock pi...

Page 115: ...actors top link clevis NOTE Alternative tongues for stabilisers are Attach stabiliser tongue to highest suitable clevis position that does not interfere with or foul tractor components secure with pin and lock pin IMPORTANT Rear of stabiliser tongue should be as close as possible to the bottom of the stabiliser slot with the machine at rest on the ground if required change the stabiliser lower att...

Page 116: ... of all Connect control lines to the machines control unit in the tractor cab Tighten tractor stabilizers raise tractor linkage to lift the machine to its working height Attach PTO shaft to the output shaft of the tractor Attach torque chains to convenient locations to prevent rotation of PTO shaft guarding Remove stand legs from both sides of the machine ...

Page 117: ...trols of the machine to position the pivot bracket of the machines head angling mechanism directly behind flailhead with the base of the hose tray or junction bracket parallel to the ground Manuver the flailhead backwards on its roller until the heads attachment bracket is adjacent to the machines pivot bracket Fit the 4 attachment bolts through the brackets from the arm side if the holes are mis ...

Page 118: ...r head unless the Implement is securely attached to the Tractor The Implement could tip over and cause equipment damage and possible serious injury or death Do Not use the boom controls to assist in installing the implement on the tractor Raise or Lower the boom and mower head only while seated in the Tractor operator s seat with the seat belt securely fastened Inadvertent contact with the boom co...

Page 119: ...a convenient location ensuring that no structural member of the cab or roll bar is drilled In deciding the final position of the control box remember not to exceed the minimum acceptable bend radii of 8 for the cables The control lever for the cable operated rotor control valve is mounted in a similar fashion adopting the same precautions pertaining to drilling and cable runs Supplier Cold or Temp...

Page 120: ... the hose runs and observe that they are free from any pinching chafing straining or kinks Recheck the oil level in the tank and top up as necessary REMOVAL FROM TRACTOR Read carefully before commencing to remove the machine from the tractor The order of the following steps must be followed exactly Disconnecting the top link must be the last operation prior to driving the tractor away from the mac...

Page 121: ...tachment to tractor found on previous pages 1 Connect stabilizer into tractor top hitch position used previously 2 Raise the machine on the tractor linkage until the stabilizer contacts the eccentric stops 3 Fit stabilizer lower pins 4 Mount controls in the tractor cab 5 Fit PTO shaft and attach torque chain to a convenient point to prevent the shaft guard rotating 6 Place arms in work position at...

Page 122: ...red section booms Its function is primarily to stop the deck coming into contact with the machines arm components when the head is fully angled but also acts as a support for the unit during transportation The stop should be assembled to the required configuration to fit the specific boom and positioned on the boom at a height where the rubber buffers contact an outer point on the top of the deck ...

Page 123: ...Operation Section 4 1 2022 Alamo Group Inc OPERATION SECTION ...

Page 124: ...ined in this section are intended to be used as a visual aid to assist in explaining the operation of a boom mower and are not specific to any model Some pictures may show shields removed for picture clarity NEVER operate implement without all shields in place and in good operational condition The operator must be familiar with the mower and tractor and all associated safety practices before opera...

Page 125: ... Machine Specifications Maximum Machine Reach 16 5 Machine weight with Flail Mower 2403 lbs Power Arm Horsepower 54 HP Oil Tank Capacity 51 gal Hydraulics Totally Independent Self Contained Standard Method of Attachment 3 Point Linkage Mounted Standard Controls Cable Control Quick Detach Standard Machine Equipment Safety Breakaway Hydraulic Standard Road Light Kit Standard Power Slew Standard Cabl...

Page 126: ...ve Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Always Wear Safety Glasses with Side Shields marked with ANSI Z87 Hard Hat Steel Toe Safety Footwear Gloves Hearing Protection Close Fitting Clothing Respirator or Filter Mask d...

Page 127: ...ctors the tractor must be equipped with operator protective film on right side windows and door or must be fitted with a shatter proof safety window For non cab tractors the tractor must be equipped with a ROPS and operator protective safety cage that provides protection to the right and above the operator seat DO NOT remove the ROPS from non cab tractors to equip a safety cage 2 1 ROPS and Seat B...

Page 128: ...on flat surfaces the left rear tractor tire MUST exert a minimum down force weight of 1500 lbs on the ground when the tractor is on level ground its boom is fully extended and the mower head is horizontal and two feet above the ground A tractor that does not meet this criteria is DANGEROUS and should not be operated as upset of the unit can occur resulting in possible serious injury and property d...

Page 129: ...draulics The RMB 1660 is provided with a Totally Independent Self Contained Hydraulic System pump powered by the tractor PTO complete with Rotor Rotation Control The fully independent system is operated by an extra lever on the control console which allows selection of rotor rotation and all other functions 2 4 Tractor Safety Devices If transporting or operating the tractor and implement near a pu...

Page 130: ...o light add weight until a minimum of 20 total weight is reached on the front tires Front weights and weight carriers can be purchased through an authorized tractor dealership OPS U 0005 2 9 Power Take Off PTO Depending on the unit the mower is designed to operate at a PTO speed of 540 RPM Most tractors operate at either 540 or a combination of 540 and 1000 RPM PTO speeds The operating speed of th...

Page 131: ...nt on a reasonably level surface apply the parking brake idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor engine according to the operator s manual remove the key and wait for all motion to completely stop Never leave the seat until the tractor its engine and all moving parts have come to a complete stop Use hand rails and steps when exiting the tr...

Page 132: ...ual Make sure all guards shields and other safety devices are securely in place The parking brake is on The tractor transmission levers are in park or neutral The boom operating controls are in the neutral and off position The PTO control lever is disengaged The hydraulic remote control levers are in the neutral position Refer to the tractor owner s manual for tractor starting procedures Only star...

Page 133: ...ose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order SG 21 5 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled service is performed according to the manufacturers recomm...

Page 134: ...uld be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact SFL 5 Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WIT...

Page 135: ... each hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinders in place and are secured properly Ensure that all joints are lubricated See Maintenance Section for Lubrication Chart OPS B 0022_K Never attempt to lubricate adjust or remove material from the Implement while it is in motion or while tractor engine is running SG 20 HYDRAULIC LI...

Page 136: ...s and use cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure SG 15 HYDRAULIC PUMP OIL RESERVOIR Check oil reservoir level and oil condition Add specific type oil if low Change hydraulic oil filter and hydraulic ...

Page 137: ...ose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure SG 15 FLAIL HEAD INSPECTION Inspect blad...

Page 138: ...d are secured with pins Remove any grass or other debris which may be wrapped around the cutterbar OPS B 0063 Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene ...

Page 139: ...ttings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks Inspect the condition of deck and hardware Blade Bolt Access Do not put hands or feet under mower decks Blade Contact can result in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up SGM 09 All Safety Shields Guards and ...

Page 140: ...t Specific Comments if not O K The flashing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROPS Cab is in good condition The seatbelt is i...

Page 141: ...y decals are in place and legible The Mounting frame bolts are in place and tight The Boom connection bolts pins are tight There are no cracks in boom The Hydraulic Cylinders pins are tight The Hydraulic Pump hose connections are tight The Hydraulic Valve hose connections are tight The Hydraulic Valve controls function properly There are no leaking or damaged hoses The Hydraulic Oil level is full ...

Page 142: ...OPERATION RMB 1660 01 22 Operation Section 4 20 2022 Alamo Group Inc OPERATION 6 MACHINE CONTROLS 6 1 Cable Controls Identification Function ...

Page 143: ...OPERATION RMB 1660 01 22 Operation Section 4 21 2022 Alamo Group Inc OPERATION 6 2 Lever Functions ...

Page 144: ...OPERATION RMB 1660 01 22 Operation Section 4 22 2022 Alamo Group Inc OPERATION 6 3 Rotor Control ...

Page 145: ...NOTE The force required to activate the breakaway system will vary dependent upon the gradient of work It will require less force when working uphill and vice versa With SLEW selected When the slew relief valve setting is exceeded oil is displaced from the slew cylinder allowing the arm to pivot backwards horizontally and the obstacle to be cleared Re setting the head into the working position is ...

Page 146: ...erating the armhead levers Position the fail head in a safe position increase the engine speed to a high idle and move rotor control lever to START After initial surging the rotor will run at an even speed 9 Forward Speed The material being cut determines tractor forward speed Forward speed can be as fast as that which allows the flail head sufficient time to cut the vegetation properly Too fast a...

Page 147: ...ES If in any doubt consult your local electric company regarding a safe procedure for work OVERHEAD OBSTRUCTIONS Always be aware that the machine is approximately 13 ft high when folded take care when maneuvering in areas with overhead obstacles especially power cables low bridges etc or when entering buildings 11 Hedge Cutting Procedure Cut the side and bottom of the field side first This leaves ...

Page 148: ...nd bottom of the road side Top cut the hedge to the height required NOTE Never cut over the far side of the hedge It is impossible to see any potential hazards and the position of the flail head will allow the possibility of debris being thrown through the hedge towards the tractor and operator ...

Page 149: ...ff the lift cylinder A restrictor in the gland connection of the lift ram prevents sudden unpredictable movements should this occur NOTE Always inspect the work area prior to cutting to remove hazardous material and note any immovable objects 12 Lift Float Kit Optional Fitting Location The hydraulic float kit should be mounted to the special bracket in such a position that it does not foul any oth...

Page 150: ...e KEEP CLEAR OPS B 0005 Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervisio...

Page 151: ... or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal conditions locking the differential provides no ben...

Page 152: ...g with the implement the overall working length and width of the unit is increased Allow additional clearance for the unit when turning or when passing large obstructions To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Use extreme caution when operating on steep slopes Keep the tractor in a...

Page 153: ...e there are no foreign objects that the mower blades could hit or become entangled with Remove all foreign objects and debris If objects are too big to remove mark them clearly and be sure to prevent the mower blades from contacting them If you hit a solid object or foreign debris stop the mower and tractor at once Immediately idle the engine speed and disengage the PTO Wait for all mower rotating...

Page 154: ...uld be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better eliminate streaking and make the final cut more uniform SFL 6 14 3 Engaging the Power Take Off PTO Before engagi...

Page 155: ... and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided SGM 07 14 5 Operating the Mower The mower is designed to cut vegetation of va...

Page 156: ...y steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing SGM 1 Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when maneuvering in reverse Mow only at a slow ground speed where you can safely operate and control t...

Page 157: ... 1 1 2 The Grass Flail operates attached to the boom arm and is ideal for cutting hard to reach areas where a smooth cut is required Cutting height ranges from 3 4 to 4 in vegetation Cutting height is set by adjusting the height of the roller assembly When operating near the ground or when mulching be particularly careful that there are no bystanders or animals with a 300 feet Debris tends to fly ...

Page 158: ...of the trees will be exposed and they can be cut as desired This avoids clogging the head with cut and mulched material Open the hydraulically operated door to allow blades to reach large diameter vegetation Operate the mower with the door closed when cutting grass weeds and light brush to reduce thrown objects for safer mower operation When operating near the ground or when mulching be particular...

Page 159: ... before exiting the tractor OPS B 0011_G BEFORE leaving the tractor seat lower the implement set the parking brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or whil...

Page 160: ...e replacements so that the mower will be ready for use at the start of the next season Store the unit in a clean and dry location Use spray touch up enamel where necessary on bare metal surfaces to prevent rust and to maintain the appearance of the mower OPS B 0012_G 16 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents a...

Page 161: ...rol assembly Operate SLEW IN Operate LIFT and REACH to position the machine Operate REACH IN until dipper arm contacts the transport cradle Select LIFT UP and raise the arms until the tension link is 300mm 12 from the tractor cab Operate ANGLE and position the flail head in as compact position as possible See Transport Position Fully screw in the lift and slew cylinder shut off valve Fully close t...

Page 162: ...k and the rear cross member of the tractor cab 18 TRANSPORT POSITION Head Removal With the flail head removed the arms are fully folded but the lift ram remains retracted If the lift ram is extended the weight of the arms will cause the balance of the machine to go over center causing the tension link to crash into the rear cross member of the tractors cab During transport the SLEW mode must ALWAY...

Page 163: ...me caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds Never tow the implement at speeds greater than 20 MPH 32 kph OPS U 0018 18 2 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and implement on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and...

Page 164: ...a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 Make sure that all tractor flashing warning lights headlights and brake...

Page 165: ... there are no bystanders poles large obstructions or any vehicles that may be in path of the mower head or boom Use caution and reduce speed if other vehicles or pedestrians are in the area OPS B 0016 Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 When transporting Boom Mower on a truck or trailer the h...

Page 166: ...ing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as the extreme tension involved when release...

Page 167: ...troller Repair or Replace as needed Incorrect Hose Size to Cylinder s Replace with proper OEM part Defective or Damaged Joystick Controller Repair or Replace as required Boom Moves on Its Own Under Power w no function actuated Electronic Joystick Models Solenoid Valves stuck due to contamination Failed O Ring on Solenoid Valves Repair or replace as required Flush and fill Hydraulic System Replace ...

Page 168: ...sassemble and Replace Damaged Cylinder Rods Clean or Replace the Rod as required Cylinder Rods Bent Determine Cause of Overload Replace the Rod Cylinder Moves Wrong Way Not the function that was actuated Incorrect Hose Routing Wire Harness improperly installed Check Hose Diagram in the Service Manual and route the hoses correctly Confirm incorrect placement and re attach the harness connectors as ...

Page 169: ...rk Port relief valve Test the joystick and repair or replace as required Fill the hydraulic tank as required Test and repair or replace as required Flush system and clean the valve as required Replace the module Check for proper hose routing in the Service manual and correctly install Test work port relief pressure and replace if required Test Cylinder repair or replace as needed Check proper inst...

Page 170: ... flow in the system Identified by concentration of heat due to Line restriction bent hoses or contamination Relief Valve Malfunction Relief setting too low will result in generation of heat Adjust or replace as needed Cavitation Induction of air into the system due to leakage Wrong Oil Used Flush and refill as required Excessive Engine RPM Engine RPM should not exceed 2000 speed as indicated on th...

Page 171: ...he oil as required Engine RPM too high Tractor must be operated at the 540PTO speed as indicated on the tachometer Excessive ground speed for mowing conditions Operator abuse Excessive ground contact with blades Operator abuse Internal leakage in pump or motor Test to confirm Repair or replace as required Relief valve malfunction Test relief valve setting Adjust or replace as required Restrictions...

Page 172: ...eed for Mowing Conditions Operator Abuse Excessive Internal Leakage in pump motor Confirm with pressure flow test and replace or repair as required Low Relief Valve Setting Check the Setting using a pressure flow meter with a restrictor valve Adjust or replace as needed Restrictions in the system Identified by a concentration of heat due to crimped hydraulic line relief valve failure or contaminat...

Page 173: ...The lower hole is the fill hole and should have a grease zerk or plug installed Spindle Overfilled Overfilling will result in the lubricating oil being expelled from the vent Spindle Overheating Low Grease Level in the spindle Fill lubricant until it can be seen in the top most vent plug hole Excessive Bearing Pre load Disassemble the spindle and inspect the bearings for wear Re assemble following...

Page 174: ... due to bent seal protector Inspect the seal guard ring welded to the blade carrier or bar Replace or repair as needed Starter on Tractor Won t Crank Wire harness incorrectly installed Check harness attachment to the ignition switch and to the battery Also check for proper ground Tractor Battery Dead or Low Continuous Power Draining On Off switch malfunction Inspect to ensure power to switch is in...

Page 175: ...Maintenance Section 5 1 2022 Alamo Group Inc MAINTENANCE SECTION ...

Page 176: ...stands to reach high equipment areas inaccessible from ground ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work FOLLOW manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic cal brations to avoid component or equipment failures DO NOT modify or alter implement functions or comp...

Page 177: ...ponents for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Bush Hog specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void warranties and present a safety hazard Use genuine Bush Hog mower parts for economy and safety SP...

Page 178: ... to work and level of oil in the bearing housing checked Fill oil up to plug level as required using EP90 gearbox oil Oil capacity is 19 9 fl oz Check oil leaks around the spindle assembly on a daily basis After work and always prior to storage the machine should be cleaned removing dirt and debris from deck Grease as indicated prior to storage Always try whenever possible to store unit in a clean...

Page 179: ...h any damaged guards replace suspect items immediately PTO SHAFT LUBRICATION Lubricate all the points indicated in the diagram below at the intervals stated using a general purpose lithium based grease IMPORTANT Scan this QR Code with your smart phone to link to the ADMA Driveline Safety Manual for more information on the safe use of a driveline during normal operation and maintenance Or type in y...

Page 180: ... Group Inc MAINTENANCE PTO GEARBOX Check gearbox oil level on new machines prior to first use top up if required before using the machine Replace gearbox oil after an initial 50 hours of use and thereafter at annual or 500 hour intervals whichever occurs earliest ...

Page 181: ...voir cap before removal and keeping that area clean 2 Using clean containers when replenishing the system 3 Regular servicing of the filtration system Filtration Maintenance A 125 micron suction strainer and a low pressure 10 micron full flow return line filter protect the machine Suction strainer The strainer is permanently fixed within the reservoir Should symptoms of pump cavitation or spongy i...

Page 182: ... trapping before tightening hose end connections Before changing hoses study the installation These are carefully calculated to prevent hose damage during operation Always replace hoses in exactly the same manner This is especially important for the flail hoses where they must be crossed upper to lower at the dipper and head pivots Hose Warranty Warranty is limited to replacement of hoses which ha...

Page 183: ... MAINTENANCE It is important to visually inspect the hydraulic cylinder rods daily before use It is highly recommended that while the machine is stored or getting very little use that a protectant is applied to the hydraulic cylinder rods to prevent degradation If the machine receives more frequent use be sure to fully cycle each cylinder function so that the cylinder rod is coated by the systems ...

Page 184: ...o bleed off Use Extreme Care Oil must be cool and the technician should stand to the side to prevent exposure to any hydraulic oil Always consult the Material Safety Data Sheet and wear any required Personal Protective Equipment A catch pan may be required to retain any spilled oil 11 Cap both ends of the fitting with suitably sized metal caps 12 Remove the cylinder pins starting with the ROD end ...

Page 185: ...nge Installation X X Hydraulic Oil Particle Count Testing X X X X Hydraulic Tank Breather Filter Installation Inspect Replace Hydraulic Tank Suction Screen Installation Inspect Inspect Hydraulic Hose Inspection Replacement Installation Inspect Inspect Inspect Inspect Inspect Inspect Inspect Inspect Inspect Inspect Inspect Cooling Fan Clean and Inspect Daily Daily Daily Daily Daily Daily Daily Dail...

Page 186: ...MAINTENANCE RMB 1660 01 22 Maintenance Section 5 12 2022 Alamo Group Inc MAINTENANCE ...

Page 187: ...ssing Imbalance will cause severe vibration and can rapidly damage the rotor shaft bearings As an emergency measure if a flail is broken off or lost remove another on the opposite site of the rotor to retain balance Always replace flails in opposite pairs and never match up a new flail with a resharpened one which will of course be lighter 3 Blunt flails absorb a lot of power and leave an untidy f...

Page 188: ...ection of the broken part with tremendous force which may cause serious bodily injury or death Always replace blades in sets Blades that are damaged may indicate severe service or abuse If one blade is worn or damaged other blades on the same shaft will have been subjected to the same severe service or abuse The Flail rotor turns at speeds exceeding 2000 RPM and is dynamically balanced at the fact...

Page 189: ...sible worn areas or If a Pin or D Ring has gouges or chipped areas Failure to replace abnormally worn pins or D Rings may lead to catastrophic failure and ejection of the broken part which may cause serious bodily injury or death Always replace the pins and D Rings whenever excessive wear is noticed If the cotter pins are broken by contact with other flail blades remove the pin and reverse the dir...

Page 190: ...tremendous force which may cause serious bodily injury or death Always replace blades in sets Blades that are damaged may indicate severe service or abuse If one blade is worn or damaged other blades on the same shaft will have been subjected to the same severe service or abuse The Flail Axe rotor turns at speeds exceeding 2000 RPM and is dynamically balanced at the factory Differences in blade we...

Page 191: ...eading edge of the mower should discharge the cut material away from the tractor and operator Flail Axe Blade Bolt Inspection Inspect Blade Bolts daily for wear or damage as follows Inspect the Blade Bolt daily for abnormal wear REPLACE ALL BLADE BOLTS on the carrier IMMEDIATELY if any bolts have Visible cracks or If the blade bolt is worn or any recessed area is visible on the bolt or If Blade Bo...

Page 192: ...inue mowing immediately and revers the direction of the motor rotation by correctly installing the motor pressure and return hoses Contact your dealer or Alamo Industrial for specific information on the hose routing HARDWARE Most nuts and bolts will stay tight and therefore need only periodic checking However the following nuts and bolts are extremely important and should receive special attention...

Page 193: ...MAINTENANCE RMB 1660 01 22 Maintenance Section 5 19 2022 Alamo Group Inc MAINTENANCE ...

Page 194: ... 2022 Alamo Group Inc SEGURIDAD RMB 1660 01 22 Sección de Seguridad 1 31 SEGURIDAD ...

Page 195: ... 2022 Alamo Group Inc SEGURIDAD RMB 1660 01 22 Sección de Seguridad 1 30 SEGURIDAD ...

Page 196: ... 2022 Alamo Group Inc SEGURIDAD RMB 1660 01 22 Sección de Seguridad 1 29 SEGURIDAD ...

Page 197: ... 2022 Alamo Group Inc SEGURIDAD RMB 1660 01 22 Sección de Seguridad 1 28 SEGURIDAD ...

Page 198: ... 2022 Alamo Group Inc SEGURIDAD RMB 1660 01 22 Sección de Seguridad 1 27 SEGURIDAD ...

Page 199: ... 2022 Alamo Group Inc SEGURIDAD RMB 1660 01 22 Sección de Seguridad 1 26 SEGURIDAD ...

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Page 205: ... 2022 Alamo Group Inc SEGURIDAD RMB 1660 01 22 Sección de Seguridad 1 20 SEGURIDAD ...

Page 206: ... 2022 Alamo Group Inc SEGURIDAD RMB 1660 01 22 Sección de Seguridad 1 19 SEGURIDAD ...

Page 207: ... 2022 Alamo Group Inc SEGURIDAD RMB 1660 01 22 Sección de Seguridad 1 18 SEGURIDAD ...

Page 208: ... 2022 Alamo Group Inc SEGURIDAD RMB 1660 01 22 Sección de Seguridad 1 17 SEGURIDAD ...

Page 209: ... 2022 Alamo Group Inc SEGURIDAD RMB 1660 01 22 Sección de Seguridad 1 16 SEGURIDAD Descripción de Calcomanía ...

Page 210: ...eleccionado para los portadores de cuchillas cuchillas eje de cortar navaja suspensiones de navajas los rodillos los componentes de línea motriz y cojinetes Estas partes son echas y probadas a la especificaciones de BUSH HOG Partes que no son auténticas no regularmente llegan con estas especificaciones El uso de partes que no son auténticas puede reducir el funcionamiento de la cortadora anular ga...

Page 211: ...tar bien apoyado sobre superficies sólidas planas al subirse al implemento para realizar tareas SIGA las instrucciones del fabricante sobre cómo manipular los lubricantes solventes limpiadores y otros agentes químicos NO cambie ninguna cal bración hidráulica de fábrica para evitar fallas de los componentes o equipos NO modifique o altere el implemento las funciones o componentes NO SUELDE o repare...

Page 212: ...jos y el transporte del implemento para tener una visión clara para condiciones de conducción y tránsito PREPARE EL IMPLEMENTO PARA EL TRANSPORTE O EL REMOLQUE Guarde el brazo y la cortadora en posición de transporte y conecte las trabas de transporte si existen DETERMINAR LAS CARACTERÍSTICAS DE DETENCIÓN DEL TRACTOR Y EL IMPLEMENTO PARA EL TRANSPORTE O REMOLQUE PRUEBAS DE FRENADO La distancia de ...

Page 213: ... servicios subterráneos PAUTAS DE PREVENCIÓN DE INCENDIOS durante la operación reparación y servicio de la cortadora y el tractor a fin de reducir el riesgo de incendio del equipo y de la vegetación El tractor debe estar EQUIPADO CON MATAFUEGOS NO OPERE la cortadora sobre un tractor equipado con escape debajo del bastidor NO FUME ni acerque fuego directo a la cortadora o el tractor NO CONDUZCA sob...

Page 214: ...UIDO DE ALTA PRESIÓN PUEDEN NO SER VISIBLES AL VERIFICAR FILTRACIONES HIDRÁULICAS Y TRABAJAR CERCA DE LOS SISTEMAS HIDRÁULICOS SIEMPRE USE gafas de seguridad y guantes impenetrables USE papel o cartón para verificar si hay filtraciones NO USE las manos o partes del cuerpo para detectar filtraciones MANTENGA las manos y el cuerpo LEJOS de los orificios de clavijas y boquillas de eyección de fluido ...

Page 215: ... que todos los elementos móviles se hayan detenido NO ponga las manos o los pies debajo de las plataformas de la cortadora DETENGA las CUCHILLAS giratorias desconecte el interruptor de la cortadora y la TDF PTO y espere que la cuchilla deje de girar antes de levantar el cabezal de la cortadora NO se acerque el cabezal de la cortadora de hoz hasta que el motor del tractor haya sido apagado DETENGA ...

Page 216: ... se han quitado para tareas de reparación o mantenimiento PARA EVITAR que la línea de conducción se rompa durante las operaciones VERIFIQUE que la línea de conducción tenga el largo adecuado entre el eje de PTO y el eje de la caja de cambios del implemento Las líneas de conducción demasiado cortas se pueden soltar o romper Las líneas de conducción demasiado largas pueden tocar el suelo Un ensambla...

Page 217: ...SIEMPRE ABRÓCHESE el cinturón de seguridad al operar el tractor y los equipos SÓLO OPERE el tractor y el equipo sentado en el asiento del tractor NUNCA LLEVE A OTRAS PERSONAS en el tractor o implemento Cuando no esté cortando coloque el brazo y el cabezal de la cortadora en el espacio de transporte antes de moverse AL SUBIR Y BAJAR DEL TRACTOR SÓLO suba o baje del tractor cuando éste y sus partes ...

Page 218: ...el cabezal de la cortadora hacia abajo sobre el material para cortarlo use las puntas frontales de las cuchillas de la cortadora para cortar el material NO opere la cortadora cuando la cortadora esté en posición de transporte DETENGA LA CORTADORA de inmediato si las cuchillas entran en contacto con objetos pesados estructuras fijas guardarrailes de metal y estructuras de cemento 1 LAS CUCHILLAS PU...

Page 219: ...rrojar materiales peligrosos y biològicos de la cortadora exponiendo al operador y personas presentes a riesgos de salud Siempre use el equipo de protección personal PPE aprobado por OSHA cuando limpie o retire material potencialmente peligroso de equipo 1 MARQUE los objetos que no se puedan quitar 2 EVITE estos objetos cuando use la cortadora INSPECCIÓN DEL ÁREA PARA DETECTAR HIERBA ALTA Y MALEZA...

Page 220: ...s de cierre del yugo en la muesca del eje de TDF PRESIONE y JALE LA LÍNEA DE CONDUCCIÓN del EJE DE TOMA DE FUERZA del tractor y del implemento para asegurarse de que estén FIRMEMENTE SUJETADOS PARA EVITAR que la línea de conducción se rompa durante las operaciones VERIFIQUE que la línea de conducción tenga el largo adecuado entre el eje de PTO y el eje de la caja de cambios del implement Consulte ...

Page 221: ...s o cables elevados LIFTED Equipment can fall from mechanical or hydraulic failure or inadvertent Control Lever movement PARA EVITAR LA CAÍDA DEL EQUIPO al trabajar cerca o debajo del brazo izado los componentes y el cabezal de la cortadora SUJETE CON FIRMEZA o bloquee en posición vertical todos los equipos aletas y componentes elevados BLOQUEE EN POSICIÓN VERTICAL y sujete con firmeza el equipo a...

Page 222: ...les de alimentación residuos y objetos extraños Evite retroceder mientras opera la cortadora la visión es limitada y pueden ocurrir daños o lesiones severas NO OPERE el tractor en un recinto cerrado sin ventilación adecuada de los gases de escape VELOCIDAD RESPECTO AL SUELO AL USAR LA CORTADORA El rango de VELOCIDAD NORMAL es de entre 1 y 2 millas por hora 1 3kph AJUSTE LA VELOCIDAD DE CORTE según...

Page 223: ...situación peligrosa inminente que de no ser evitada OCASIONARÁ la MUERTE O UNA LESIÓN MUY GRAVE Indica una situación peligrosa inminente que de no ser evitada PODRÍA OCASIONAR la MUERTE O UNA LESIÓN MUY GRAVE Indica una situación peligrosa inminente que de no ser evitada PODRÍA OCASIONAR UNA LESIÓN MENOR Indica información considerada importante pero no relacionada con riesgos por ejemplo mensajes...

Page 224: ... 2022 Alamo Group Inc Sección de Seguridad 1 1 SECCIÓN DE SEGURIDAD ...

Page 225: ......

Page 226: ...uerte por electrocución y que el operador es responsable de evitar dichos riesgos SERVICIO ANTES DE LA ENTREGA VERIFIQUE Y AJUSTE O LUBRIQUE SEGÚN SEA NECESARIO Consulte los detalles en el Manual del Operador Inspección realizada Garantía y procedimientos de seguridad explicados Instalación realizada LUBRICACIÓN E HIDRÁULICA Caja de engranajes niveles de aceite Nivel de aceite hidráulico tanque ex...

Page 227: ...___________ Dirección del solicitante _________________________________ Ciudad __________________________________ Estado __________________________________ Código postal ____________________________ Modelo de cortadora ___________________ Número de serie _______________________ Fecha de compra ______________________Vendedor del distribuidor ________________ Nombre del distribuidor ________________...

Page 228: ...guna pregunta acerca de la operación segura comuníquese con su supervisor con el distribuidor o con Bush Hog Si desea recibir una copia del video en VHS envíe un mensaje de correo electrónico a AEMVideo alamo group com o un fax al 830 372 9529 o envíe por correo una copia rellenada del formulario que se encuentra al dorso de esta página a AEM VHS Video 1502 E Walnut Street Seguin TX 78155 y solici...

Page 229: ...o y comprendido la totalidad de este manual Comuníquese con el distribuidor si necesita explicación sobre alguna instrucción que no haya comprendido del todo Los cuidados que brinde a su Implemento Bush Hog determinarán en gran medida su satisfacción con el desempeño y la vida útil del equipo Lea con atención y siga las instrucciones de este manual para comprender cabalmente su nuevo implemento su...

Page 230: ...te esencial de la operación segura de esta máquina y se debe mantener con la unidad siempre LEA ENTIENDA y SIGA las Instrucciones de Seguridad y Operación contenidas en este manual antes de operar el equipo C01 Cover SP_B Importantes instrucciones de operación y las instrucciones de seguridad se encuentran en el video Cortacésped Sobre Seguridad que se puede acceder instantáneamente en el internet...

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Alamo BUSH HOG RMB 1660, Operator'S Manual

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