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CHARGE CUBE 12-40

 

Operating manual

 

 

Battery Charging System

EN

Summary of Contents for CHARGE CUBE 12-40

Page 1: ...CHARGE CUBE 12 40 Operating manual Battery Charging System EN ...

Page 2: ......

Page 3: ...9 EMC device classifications 10 EMC measures 10 Data backup 10 Service and maintenance 10 Warranty and liability 11 Technical safety check 11 Safety labelling 12 Disposal 12 Copyright 12 General information 13 Device concept 13 Warning information on device 13 Initial start up 14 Safety 14 Proper use 14 Power connection 14 Safety concept standard safety devices 15 Operating elements and connection...

Page 4: ... settings 41 General information 41 Settings areas 41 Language selection 42 Charging cable version 42 Firmware version 42 Acoustic signal 43 Showroom mode 43 Continuous standby operation 44 I Check operating mode 45 Characteristic curves 50 Safety 50 Available characteristic curves 50 Error diagnosis 51 Safety 51 Safety equipment 51 Technical data 54 Electrical data input 54 Electrical data output...

Page 5: ... as you handle your product carefully you will ensure its long term quality and reliability It is important to follow these requirements for excellent results Safety information explanation NOTE Identifies a danger of restricted work outcomes and possible damage to the equipment IMPORTANT Identifies application tips and other particularly useful information It is not a signal word for a damaging o...

Page 6: ...be observed All safety and hazard information on the device should be kept in legible condition not damaged not removed not covered pasted over or painted over The safety and hazard information s position on the device can be found in the chapter entitled General information in your device s operating manual Always eliminate any malfunctions which can affect safety before switching the device on T...

Page 7: ...ner or operator of the device must verify that the device may be connected and if necessary he should consult his energy supply company Hazards due to grid and charging current When working with chargers you are exposed to numerous hazards for example electrical hazards caused by grid and charging current hazardous electromagnetic fields which can be life threatening for persons fitted with heart ...

Page 8: ...r inhale any gases or vapours produced Ensure sufficient provision of fresh air Never place any tools or electrically conductive metals on the battery to avoid short circuits Battery acids may never contact the eyes the skin or clothing Wear protective goggles and suitable protective clothing Always wash acid splashes immediately and thoroughly with clean water consult a doctor if necessary Genera...

Page 9: ...socket with grounded conductor contact If the device is operated on a grid without a grounded conductor or at an grounded electrical socket without a conductor this is considered gross negligence The manufacturer is not liable for any damages resulting from the above Only operate the device in accordance with the Protection Class stated on the nameplate Never operate the device if it shows any sig...

Page 10: ...evices are located at the installation location or if the insulation location is in the vicinity of radio or television receivers In this case the owner is obliged to take reasonable measures to ensure fault elimination Data backup The user is responsible for data backup for changes made in relation with the work settings The manufacturer is not responsible for deleted personal settings Service an...

Page 11: ...roper assembly and operation operation of the device with defective safety equipment non observance of the information in the operating manual unauthorised modifications to the device catastrophes caused by the effects of foreign bodies and natural disasters Technical safety check The manufacturer recommends that a technical safety check is carried out on the device at least every 12 months We rec...

Page 12: ...pean Directive 2002 96 EU regarding Used Electrical and Electronic Devices and its implementation in national law used Power Tools must be collected separately and returned to a environmentally compatible recycling system Ensure that you return your used device to your dealer or obtain information about local authorised collection and disposal systems Ignoring this EU Directive can have potentiall...

Page 13: ...h the correct polarity red black Explosion hazard Oxyhydrogen gas is created in the battery during charging Warning of hazard location or of hazard designation Cancel the charging process before disconnecting the battery from the charging cable Keep possible ignition sources such as fire sparks and naked flames away from the battery For use indoors or in vehicles onboard Do not expose to rain Batt...

Page 14: ...h integrated BMS Battery Management System Power connection You will find the rating plate which states the permissible mains voltage attached on casing The device is only designed for this mains voltage You can find details about the necessary mains cable fusing in the chapter entitled Technical data If your device is not fitted with a mains cable or mains plug you should fit a mains cable and ma...

Page 15: ...ction of the charger the charger that is effectively protected by the short circuit protection system The fuse that does not need to be replaced if there is a short circuit charging time protection that prevents overcharging and destruction of the battery overtemperature protection using derating reduction of the charging current if the temperature exceeds the limit range ...

Page 16: ...anel No 1 2 3 4 Function STOP button cancellation of current function mode Graphic display Selection key confirmation and selection of selected settings Arrow keys selection of the options shown changing of the option parameters shown Operating elements and connections Incorrect operation can result in serious personal or material damages Only implement the described functions once you have comple...

Page 17: ...nection socket for connecting the charging cable AC input power socket Connection USB remove protective cap first for connecting to a PC Software update Assembly If the charger is installed in a switch cabinet or similar enclosed spaces ensure that sufficient heat dissipation is provided by induced ventilation The charger should have 10 cm of space on all four sides 1 2 3 4 The charger may never b...

Page 18: ...t 2 To connect the charging cable with the device first undo the detent 3 by pressing the orange coloured strap and holding it down Insert the charging cable into the charger via the connection socket 1 First connect the positive terminal red to the positive terminal on the battery and then the negative terminal black to the negative terminal on the battery 1 2 1 2 3 285 mm 115 mm 265 mm ...

Page 19: ...ings I CHECK power input check for VW Group testing instructions for the purpose of guaranteeing provision for starter batteries Selecting operating modes Connect the power cable to the charger and plug into mains socket 0 0 V 0 0 A 70 Ah CHARGE SAFE MODE SELECT CHARGE REFRESH CHARGING DIAGNOSIS SUPPORT CONFIRM EXIT If mode selection is not shown charging operations start auto matically with the S...

Page 20: ...HER CHARGING mode is used to reactivate exhausted or sulphated batteries Refresher charging should only be applied to the battery when the battery has been removed and is located out doors or in well ventilated spaces Diagnosis Support OPERATING MODE CHARGE REFRESH CHARGING DIAGNOSIS SUPPORT CONFIRM EXIT TheDIAGNOSIS SUPPORToperating mode unburdens the vehicle battery during a diagnosis or during ...

Page 21: ...as language selection setting the charging cable length information about the software version setting the acoustic signals setting the show room mode setting continuous standby operation I Check OPERATING MODE POWER SUPPLY SETTINGS I CHECK CONFIRM EXIT The I CHECK is used to check the battery s power input capability with error checks and assessment ...

Page 22: ... DIAGNOSIS SUPPORT CONFIRM EXIT Select the operating mode using the arrow keys and confirm your selection with CONFIRM 3 Selecting the battery type WET LEAD ACID BATTERY AGM LEAD ACID BATTERY CONFIRM EXIT CHARGE MODE SELECT BATTERY TYPE Select the battery type using the arrow keys and confirm your selection with CONFIRM The following selection types are available STANDARD WET CELL BATTERY AGM BATT...

Page 23: ...ct between IN VEHICLE for charging the battery in the vehicles electrical system or OUT OF VEHICLE for charging a single battery outside the vehicle Confirm your selection with CONFIRM 6 Overview of selected settings 69 Ah CHARGE MODE WET LEAD ACID BATTERY OUT OF VEHICLE CONFIRM EXIT 0 0 V 0 0 A 69 Ah CHARGE WET OUT OF VEHICLE CONNECT BATTERY Check your settings and then confirm these with the CON...

Page 24: ...f at least 1 0 V for this process If the information window for the terminal voltage of battery does not appear the battery is an extremely exhausted battery of below 1 0 V In this case we recommend using the REFRESH operating mode for reactivating exhausted batteries You can find more informa tion about this in the section on the REFRESH operating mode 0 0 V 0 0 A 69 Ah CHARGE WET OUT OF VEHICLE ...

Page 25: ...rent are displayed and updated every 0 5 seconds Rising bars symbolise the battery s charging status e g if 2 bars are displayed and the 3rd bar is blinking this symbolises a charging status of 75 The charged capacity is displayed underneath the battery symbol The remaining charging time is shown in minutes between 120 and 0 If this period is longer than 120 minutes the display shows READY IN 2h I...

Page 26: ...arging process complete 13 8 V 46 Ah 44 Ah CHARGED 0 8 A FLOAT CHARGE FULLY CHARGED CHARGE WET Once the charging process has stopped the charge retention process starts automatically with 13 8 V In this condition the 4 charging bars all blink and FLOAT CHARGE is displayed Press the STOP key Disconnect the black charging clamp from the negative terminal and the red charging clamp from the positive ...

Page 27: ...batteries enclosed batteries with liquid electrolyte and increased cycle stability for start stop operation Refresh operating mode Personal and material hazard caused by overheated battery Do not charge the battery requiring reactivation at an surrounding temperature exceeding 30 C The battery can reach temperatures of up to 45 C during REFRESH operating mode If the battery temperature exceeds 45 ...

Page 28: ...TTERY AGM LEAD ACID BATTERY Select the battery type using the arrow keys and confirm your selection with CONFIRM The following types are available the selection STANDARD WET CELL BATTERY EFB EFB BATTERY AGM BATTERY GEL BATTERY 4 Select battery capacity REFRESH MODE WET LEAD ACID BATTERY SELECT BATTERY CAPACITY 69 Ah CONFIRM EXIT Use the arrow keys to select a battery capacity from between 10 and 3...

Page 29: ...tronics The information ONLY OUT OF VEHICLE blinks and you must accept this with the CONFIRM key 6 Overview of selected settings REFRESH MODE WET LEAD ACID BATTERY 69 Ah OUT OF VEHICLE CONFIRM EXIT 0 0 V 0 0 A 69 Ah REFRESH WET CONNECT BATTERY OUT OF VEHICLE Check your settings and then confirm these with the CONFIRM key Once all the settings have been carried out the device is ready to start the ...

Page 30: ... open circuit voltage using the CONFIRM key The battery must have an open circuit voltage of at least 1 0 V for this process If the information window for the terminal voltage of battery does not appear the battery is an extremely exhausted battery of below 1 0 V 0 0 V 0 0 A 69 Ah REFRESH WET CONNECT BATTERY OUT OF VEHICLE Alternatively the charging start of a deep discharge battery can also be fo...

Page 31: ...attery s charging status e g if 2 bars are displayed and the 3rd bar is blinking this symbolises a charging status of 75 The charged capacity is displayed underneath the battery symbol The remaining charging time is shown in minutes between 120 and 0 If this period is longer than 120 minutes the display shows READY IN 2h 10 Interrupting refresh charging Press the STOP key during the refresh proces...

Page 32: ...rging stops 13 8 V FLOAT CHARGE 44 Ah CHARGED 0 8 A FULLY CHARGED 69 Ah REFRESH WET Once the refresh process has stopped the charge retention process starts automatically with 13 8 V In this condition the 4 charging bars all blink and FLOAT CHARGE is displayed Press the STOP key Disconnect the black charging clamp from the negative terminal and the red charging clamp from the positive terminal on ...

Page 33: ...d to the mains as standard 2 Selecting the operating mode CHARGE REFRESH CHARGING DIAGNOSIS SUPPORT CONFIRM EXIT Select the operating mode using the arrow keys and confirm your selection with CONFIRM 3 Overview of selected settings DIAGNOSIS SUPPORT FOR ALL BATTERY TYPES USE AS IN VEHICLE CHARGING WITH 13 8V AND 40A IN VEHICLE CONFIRM EXIT Diagnosis Support is suitable for all battery types The st...

Page 34: ...nnected battery as a number and as a battery symbol on the bar display for 30 seconds The charging process starts automatically after this You can skip display of the battery open circuit voltage using the CONFIRM key The battery must have an open circuit voltage of at least 1 0 V for this process If the information window for the terminal voltage of battery does not appear the battery is an extre...

Page 35: ...TYPES IN VEHICLE 12 3 V 40 0 A DIAGNOSIS SUPPORT OVERLOAD MAX CURRENT IN VEHICLE This operating mode supports a vehicle electrical system with a built in battery with a constant 13 8 V and maximum 40 A The current values for voltage and current are displayed and updated every 0 5 seconds If the vehicle electrical system uses more than the maximum 40 A which can be supported by the charger the addi...

Page 36: ...gnosis Support can be continued by pressing the left hand START selection key Caution The danger exists that the supply voltage continues to decrease due to overloading and if this is the case the application e g flashing control units will be automatically stopped by the system if the voltage falls below 12 0 V This can result in hardware damage to the control units Damage hazard to connecting so...

Page 37: ...open circuit voltage will again be displayed for 30 seconds Standby operation starts automatically after this 9 Stopping standby operation Press the STOP key Disconnect the black charging clamp from the negative terminal and the red charging clamp from the positive terminal on the battery ...

Page 38: ... once the charger has been connected to the mains as standard 2 Selecting the operating mode POWER SUPPLY SETTINGS I CHECK CONFIRM EXIT Select the operating mode using the arrow keys and confirm your selection with CONFIRM 3 Overview of selected settings POWER SUPPLY USE AS POWER SUPPLY WITHOUT A BATTERY ONBOARD WITH 13 8V AND 40A IN VEHICLE CONFIRM EXIT Power supply operation is designed for appl...

Page 39: ...e polarity will be queried the safety reasons The operator is then requested to check the charging clamp polarity You then have to confirm the polarity check using the CONFIRM key 5 Starting power supply operation 0 0 V 0 0 A POWER SUPPLY IN VEHICLE START POWER POLARITY CHECKED Once the polarity check has been confirmed the charger is ready to operate once you have pressed the START POWER key A vo...

Page 40: ... A STOP START IN VEHICLE EXIT As soon as you press the STOP key you will return to the initial area of the POWER SUPPLY OPERATION mode and you will have to confirm all the safety queries again POWER SUPPLY OPERATION mode can be continued by pressing the left hand START selection key Caution There exists the danger that the supply voltage continues to decrease due to overloading and if this is the ...

Page 41: ...dby operation continuously on and off POWER SUPPLY SETTINGS I CHECK CONFIRM EXIT Select the SETTINGS operating mode using the arrow keys and confirm your selection with CONFIRM Settings areas LANGUAGE CHARGE CABLE SETTINGS CONFIRM EXIT FIRMWARE VERSION BEEPER SETTINGS CONFIRM EXIT SHOWROOM MODE HOLD DIAGNOS MODE SETTINGS CONFIRM EXIT Settings areas language charging cable version firmware version ...

Page 42: ... cable length Select the appropriate menu item using the arrow keys and then confirm your selection with CONFIRM The charging cable length can be set in 0 1 m steps between 0 1 m and 20 0 m using the arrow keys The charging cable cross section can be set at 4mm 6mm 10mm and 16mm using the arrow keys Firmware version SCHAURAUM MODUS FIRMWARE VERSION v 1 XX EXIT The current firmware version on the d...

Page 43: ...behavior corresponds to the charging in the safe mode You can use the CONFIRM key to switch SHOWROOM MODE on tick appears on display or off no tick in display If SHOWROOM MODE is activated tick appears you can return to safe mode using EXIT Press the STOP key to deactivate SHOWROOM MODE A password query will follow Enter the password 4182 To do this use the arrow keys to select the appropriate num...

Page 44: ...errupt the charging process in showroom mode Charging is then cancelled Standby operation can be continued by pressing the left hand START selection key The current battery open circuit voltage will again be displayed for 30 seconds The charging process starts auto matically after this Continuous standby operation SHOWROOM MODE HOLD DIAGNOS MODE SETTINGS CONFIRM EXIT You can use the CONFIRM key to...

Page 45: ...input check within a few minutes the power input check will be stopped and the results shown in the display after a predefined testing time Power input check 1 Insert the charger s mains plug 0 0 V 0 0 A 70 Ah CHARGE SAFE MODE SELECT The CHARGING operating mode is available once the charger has been connected to the mains as standard 2 Selecting the operating mode POWER SUPPLY SETTINGS I CHECK CON...

Page 46: ...Ah CONFIRM EXIT Use the arrow keys to select a battery capacity from between 10 and 300 Ah and confirm your selection with CONFIRM 5 Overview of selected settings 46 Ah I CHECK WET LEAD ACID BATTERY OUT OF VEHICLE CONFIRM EXIT 0 0 V 0 0 A 46 Ah I CHECK WET OUT OF VEHICLE CONNECT BATTERY The I Check can only be carried out within the vehicle Check your settings and then confirm these with the CONFI...

Page 47: ...can skip display of the battery open circuit voltage using the CONFIRM key The battery must have an open circuit voltage of at least 1 0 V for this process If the battery voltage information window is not displayed the battery is extremely deep discharged at below 1 0 V 7 Checking polarity when connecting deep discharged batteries I CHECK CORRECT POLARITY CHECK THE CLAMPS CONFIRM The polarity will...

Page 48: ...l of 6 minutes and the result is then shown in the display If the battery has passed the I Check the display is coloured dark green and the successful test is confirmed The result is shown for 2 minutes in the display and after this the charging process will auto matically start in CHARGING operating mode with the selected battery parameters BATTERY FAILED 46Ah TIME 5min CURRENT RATE 9 7 VOLTAGE 1...

Page 49: ...dure will be cancelled the test procedure cannot be continued a charging cable must be disconnected from the battery and you must reselect the operating mode Damage hazard to connecting sockets and connecting plugs Do not unplug or disconnect the charging cables during power input check ...

Page 50: ...Do not connect a battery to the charger during parameter settings I1 U1 U2 I1 U1 U2 I2 Charging characteristic curve IU0U I1 main charging current U1 main charging voltage U2 retention charging voltage refresh charging characteristic curve IUI0U I1 main charging current U1 main charging voltage I2 gassing current U2 retention charging voltage Operating mode Battery Characteristic curve I1 U1 I2 Um...

Page 51: ...OLTAGE ERROR MAINS VOLTAGE OUT OF RANGE Remedy check the mains conditions Error diagnosis An electrical shock can be deadly Before opening the device disconnect it from the mains disconnect the connection to the battery attach an understandable warning sign against restarting Use a suitable measuring device to ensure that electrically charged components e g condensers have discharged An insufficie...

Page 52: ...terminal the charger will not start and displays REVERSE POLARITY ERROR CLAMPS ARE CONNECTED TO WRONG POLARITY Remedy connect the battery with the correct polarity CONTACT LOST CONFIRM Contact error If the charging clamps are insuffi ciently connected to the battery or the vehicle connections and a we contact is the result the charger will not start and displays CONTACT LOST CHARGING TIMEOUT Charg...

Page 53: ... If the error still exists please return the battery charger immediately to the manufacturer INTERNAL ERROR CALIBRATION DATA Internal Error Calibration Data Internal parameter error Remedy disconnect the charger from the power for approx 30 seconds and reboot If the error still exists please return the battery charger immediately to the manufacturer INTERNAL ERROR F11 Internal Error F11 Internal v...

Page 54: ...ive power at output 620 W Power consumption standby max 2 4 W Protection Class I with ground conductor Conformity mark CE Electrical data output Nominal output voltage 12 V DC Output voltage range 1 V 17 V DC Output current 40 A at 14 4 V DC Battery return current approx 15 4 mA Battery data 12 V DC 10 300 Ah Technical data Cooling system Outside cooling system ventilator with speed regulation Dim...

Page 55: ...emperature 25 C 80 C Climate class B Protection Class IP21D Standards EN 60950 1 EN 61000 6 2 EN 61000 6 4 1 x Battery charger Charge Cube Art No A003494 1 x Mains cable 3 0 m Art No A004907 1 x Charging cable 5 0 m with charging clamps Art No A004908 1 x Set of Edge protection 2 pieces Art No A004440 1 x Operating manual Equipment ...

Page 56: ...tion of the intended uses The warranty expires when the battery charger was not used in accordance with the operating manual In case of a defect akkuteam will at its own discretion repair or replace only the defective components Service Address akkuteam Energietechnik GmbH Theodor Heuss Straße 4 D 37412 Herzberg am Harz vas service akkuteam de In the case of a device defect the maintenance are off...

Page 57: ...57 EN ...

Page 58: ...ators Emergency lighting Stationary Battery Systems UPS equipment akkuteam Energietechnik GmbH Theodor Heuss Straße 4 37412 Herzberg am Harz cube service akkuteam de www akkuteam de Phone 49 55 21 99 81 0 Fax 49 55 21 99 81 11 03 2018 ...

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