AJ 31019, Operating Instructions Manual

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Thank you for using our pallet truck with Scale. Your pallet
truck with Scale is made of high quality steel and is designed
for the horizontal lifting and transport of loads on a pallet or
standardized containers on a level, fixed base. For your safety
and correct operation, please carefully read this instruction
and the display unit handbook (METTLER TOLEDO) “IND221 &
IND226 Industry Terminal User/Service Manual” before using it.
NOTE!
All of the information reported herein is based on data
available at the moment of printing. We reserves the right to
modify our own products at any moment without notice and
incurring in any sanction. So, it is suggested to always verify
possible updates.
1. GENERAL SPECIFICATIONS
Capacity 2000KG / 4400LBS
Fork Height Raised 200MM / 8in 190MM / 7 3/4in
Fork Height Lowered 88MM / 3-1/2in 76MM / 3in
Fork Length 1150MM / 45in or 1220MM / 48in
Width Across Forks 568MM / 22-3/8in or 703MM / 27-11/16in
Individual Fork Width 178MM / 7in
Roller Size Ø74x70MM / Ø2-29/32x
2-3/4in
Ø64x70MM / Ø2-1/2x
2-3/4in
Mail Wheel Size Ø180X50 / Ø7-1/4 x 2in
Environment General purpose, dry
Operating tempe-
rature
-10°C to 40°C (14°F to 104°F) with 10 to 95% relative
humidity
2. TO ADJUST RELEASE DEVICE
On the draw-bar of this pallet truck, you can find the control handle (G117) which
can be regulated in three positions :
Raise -handle down
Drive position -handle in center position
Lower -handle up, the lever moves back the drive position when released.
If however they have been changed, you can adjust according to following step:
2.1 If the forks elevate while pumping in the DRIVE position, turn the adjusting
nut (G104) on the adjusting bolt(G103) or screw(318) clockwise until
pumping action does not raise the forks and the DRIVE position functions
properly.
2.2
If the forks descend while pumping in the DRIVE position, turn the
nut(G104) or screw(318) counter-clockwise until the forks do not lower.
2.3 If the forks do not descent when the control handle (G117) is in the
LOWER position, turn the nut(G104) or screw (318) clockwise until raising
the control handle(G117) lowers the forks. Then check the DRIVE position
according to item 2.1 and 2.2 to be sure the nut (G104) and screw(318) is
in the proper position.
2.4 If the forks do not elevate while pumping in the RAISE position, turn the
nut (G104) or screw (318) counter-clockwise until the forks elevate while
pumping in the RAISE position. Then check the LOWER and DRIVE
position according to item 2.1, 2.2 and item 2.3.
3. MAINTENANCE
The pallet truck is largely maintenance-free.
3.1 Oil
Please check the oil level every six months. The oil can be hydraulic oil: ISO
VG32, its viscosity should be 30cSt at 400 C, total volume is about 0.4lt.
3.2 To banish the air
The air may come into the hydraulic oil because of transportation or pump in upset
position. It can cause that the forks do not elevate while pumping in the RAISE
position. The air can been removed in the following way: let the control handle (G117)
on the LOWER position, then move the draw-bar up and down for several times.
3.3 Daily check and maintenance
Daily check of the pallet truck can limit wear as much as possible. Special
attention should be paid to the wheels, the axles, as thread, rags, etc. It may
block the wheels. The forks should be unloaded and lowered in the lowest
position when the job is over.
3.4 Lubrication
All bearings and shafts are provided with long-life grease at the factory. You only
need provide with long-life grease at monthly intervals or after each time the
truck is cleaned thoroughly to the lubrication points.
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