AirSep SeQual Workhorse Series Instruction Manual Download Page 5

Workhorse-8 Instruction Manual 

5

AirSep Corporation

1.0 Introduction

1.1 

GENERAL

The operation of the Workhorse Oxygen Concentrator is based on the pressure 

swing adsorption (PSA) cycle using synthetic zeolite molecular sieve. The 

Workhorse  Oxygen  Concentrator  is  capable  of  delivering  oxygen  flows  up  to  8 

standard cubic feet per hour (SCFH) / 3.8 liters per minute (LPM) at over 90% by 

volume oxygen concentration. The main components of the Workhorse Oxygen 

Concentrator are a SeQual ATF Oxygen Concentrator Module and an oil-less air 

compressor. Optionally, an oxygen monitor may be installed to continuously monitor 

the system’s output.

Typical applications for the Workhorse Oxygen Concentrator include aquaculture 

and ozone generation for water treatment. AirSep can supply oxygen systems 

ranging in capacity from 8 SCFH to 5,500 SCFH).

1.2 

CAUTIONS, WARNINGS AND HAZARDS

Oxygen is a powerful oxidizing agent. Material that burns in air and even some material 

that will not burn in air are easily ignited and burn rapidly in high concentrations of 

oxygen. For safety concerns, all possible sources of ignition must be kept away from 

the oxygen concentrator and preferably out of the room in which it is being used. 

Observe strict cleanliness procedures when fabricating and connecting the oxygen 

piping. It is imperative that oxygen systems be properly cleaned and inspected to 

insure that no combustible materials remain in the system. Do not allow the free 

flow of oxygen from any ATF module or from any point on the oxygen manifold

Ensure that the Workhorse Oxygen Concentrator is in a well ventilated area. If 

the  space  is  occupied,  sufficient  ventilation  must  be  provided  to  prevent  the 

accumulation of low oxygen concentration waste gas in the space. 

Do not allow rain or condensation to contact the Workhorse Oxygen Concentrator. 

The Workhorse Oxygen Concentrator is not weather proof. It must be operated 

indoors or in an enclosure in a non-condensing environment.

The Workhorse Oxygen Concentrator should be installed and operated per the 

Compressed Gas Association Guide P-8.1–2016 “Safe Installation and Operation 

of PSA and Membrane Oxygen and Nitrogen Generators.”

Summary of Contents for SeQual Workhorse Series

Page 1: ...INSTRUCTION MANUAL WORKHORSE SERIES SeQual Workhorse 8 PSA Oxygen Concentrator System ...

Page 2: ...6 2 0 Installation 2 1 OXYGEN HOOK UP 7 2 2 COMPRESSOR INLET FILTER 8 3 0 Operation 3 1 GENERAL 9 4 0 Maintenance 4 1 GENERAL 11 5 0 Troubleshooting 5 1 GENERAL 13 6 0 Technical Data 6 1 SPECIFICATIONS 15 6 2 DRAWINGS AND SCHEMATICS 16 7 0 Service Parts 7 1 SERVICE PARTS 17 7 2 REPLACEMENT TUBING 18 7 3 TECHNICAL SUPPORT 18 ...

Page 3: ...List of Figures and Tables Table 6 1 Workhorse 8 Specifications 15 Figure 6 1 Mechanical Outline Drawing Workhorse 8 16 Table 7 1 Workhorse 8 Service Parts 17 Table 7 2 Replacement Tubing 18 ...

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Page 5: ...ily ignited and burn rapidly in high concentrations of oxygen For safety concerns all possible sources of ignition must be kept away from the oxygen concentrator and preferably out of the room in which it is being used Observe strict cleanliness procedures when fabricating and connecting the oxygen piping It is imperative that oxygen systems be properly cleaned and inspected to insure that no comb...

Page 6: ...anual AirSep Corporation 1 3 PATENTS TRADEMARKS AND COPYRIGHT The Workhorse Oxygen Concentrator is protected by the following US Patents 4 925 464 5 112 367 5 114 441 5 268 021 5 366 541 5 593 478 Re 35 099 Other patents pending ...

Page 7: ...on the label on the unit There are packaging materials that must be removed from inside the Workhorse enclosure before operation Do not attempt to operate the Workhorse Oxygen Concentrator without removing these packaging materials as severe damage will result The location of the Workhorse Oxygen Concentrator must be well ventilated to prevent suffocation of personnel Refer to the recommendations ...

Page 8: ...en systems be properly cleaned and inspected to insure that no combustible materials remain in the system If you are not familiar with oxygen cleaning procedures refer to the Compressed Gas Association documents G 4 1 Cleaning Equipment for Oxygen Service and G 4 4 Industrial Practices for Gaseous Oxygen Transmission and Distribution Piping Systems Do not allow the free flow of oxygen from the Wor...

Page 9: ...nly one contact is closed at any time during an alarm If the oxygen concentration falls below 85 the yellow LED will light and pins 4 and 5 will close If the concentration falls below 70 these contacts will open and the yellow LED will turn off The red LED will then light and pins 2 and 3 will close Pins 1 and 6 can be used to measure the concentration level to within 2 of concentration This is re...

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Page 11: ... approximately every 4 000 hours of operation Filter change frequency is dependent on environmental conditions and may vary Compressors require a rebuild after 5 000 to 12 000 hours of operation depending on environmental conditions See the Service Parts section for information on obtaining filters and compressor rebuild kits ...

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Page 13: ... R E G N A H C X E S S E L L I O R O S S E R P M O C G U L P E L B A T S U J D A W O L F R E T E M A P E H R E T L I F L A N O I T P O E L U D O M N E G Y X O D R A O B N O F T A E L U D O M E R U S S E R P F E I L E R E V L A V R E Z Y L A N A N E G Y X O T U O O2 In our normal operation of an ATF the input and output pressures should be within about 2 psig of what they were when the unit was new...

Page 14: ...n it shipped Other symptoms If the pressures are fluctuating more than about 2 psig around the median it could indicate an internal rupture or a previous incidence of the motor not turning If the pressure fluctuates more than 3 psig on the air input this might indicate that one or more of the flow controlling orifices inside is compromised That would mean when the cycle pressurizes these beds the ...

Page 15: ...rom weather elements and remains between 40 F 4 C and 110ºF 43ºC inside room or operating enclosure 20ºF 29ºC and 170ºF 77ºC in storage Control Power Requirements Single Phase 120 V 10 60 Hz 2 8 A 230 V 10 50 Hz 1 8 A 230 V 10 60 Hz 1 8 A Typical Power Consumption 325 W Compressed Air Pressure Relief Valve setting 35 psig 10 Environment Barometric Pressure Range 28 31 of Hg Ambient Oxygen Concentr...

Page 16: ...oration 6 2 DRAWINGS AND SCHEMATICS 14 36 FILTER SILENCER FLOWMETER HEAT EXCHANGER COMPRESSOR ATF POWER CORD POWER SWITCH FRONT VIEW SIDE VIEW 17 43 18 46 O2 MONITOR HOUR METER PRESSURE GAUGE 14 36 Figure 6 1 Mechanical Outline Drawing Workhorse 8 ...

Page 17: ... 60 Hz 1265V SEQ 1 ATF Module 220 V 50 Hz 7465V SEQ 1 Compressor 120 V 60 Hz 7329 SEQ 1 Compressor Rebuild Kit for 120 V 60 Hz or 220 V 50 Hz 7366 SEQ 1 Compressor 220 V 50 Hz 7330 SEQ 1 Compressor 230 V 60 Hz 1619 SEQ 1 Compressor Rebuild Kit for 220 V 60 Hz 3197 SEQ 1 Cylinder Walls aka Cylinder Sleeves for 220 V 60 Hz compressor if needed 3411 SEQ 2 Compressor Inlet Filter 3308 SEQ 1 Compressor...

Page 18: ...r assistance in troubleshooting or repairing the unit or to order replacement parts contact the AirSep Commercial Products Service Department by telephone In the USA or Canada call 1 800 320 0303 Outside the USA or Canada call 716 691 0202 Send fax inquiries anytime to 716 564 2717 Address written inquiries to AirSep Corporation 260 Creekside Drive Buffalo NY 14228 2075 USA Attention Commercial Pr...

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Page 20: ...ty descriptions specifications and or processes to its products at any time without prior notice and with no further obligation or consequence Any rights expressly stated herein are reserved by us as applicable AirSep Corporation 260 Creekside Drive Buffalo NY 14228 2075 U S A Tel 716 691 0202 Fax 716 691 1255 info airsep com www airsepcpd com MADE IN USA ...

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