AirSep AS-Q Page 28 Instruction Manual Download

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AS-Q—AS-Z Series Instruction Manual

AirSep Corporation

The ‘Output Parameter Graphs’ icon takes to the screen that displays the graphs

between oxygen pressure vs. time and the oxygen concentration vs. time. The

‘Next Pen’ icon changes the scale of the ordinate to suit the respective displayed

pressure.

The ‘Calibrate Pressure Transducers’ icon displays a screen dedicated to the

pressure transducers calibration and settings as shown below.

Figure 4.10: Typical Bed Pressure Calibration Screen

Manual Valve for

Calibration (V-B)

Gas Supply

Inlet through

Generator

V-A

Figure 4.11: Feed Air Pressure Transducer Assembly

Summary of Contents for AS-Q

Page 1: ...INSTRUCTION MANUAL ALPHA SERIES AS Q AS Z PSA Oxygen Generators ...

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Page 3: ...ur purchase PSA Oxygen Generator Model Number Serial Number Invoice Date Start up Date AirSep Representative Company Contact Address City Town State Zip Postal Code Country Fax Phone Cell Before you attempt to install operate or repair the oxygen generator read and thoroughly understand this instruction manual Improper operation can result in severe bodily injury damage to the oxygen generator or ...

Page 4: ... unsafe practice that if not avoided can result in severe bodily injury death or property damage See Instructions Caution Describes a hazard or unsafe practice that if not avoided can result in minor bodily injury or property damage Complies with the 93 42 EEC directive drawn up by the approved organization No 0029 Note Provides information important enough to emphasize or repeat Safety agency for...

Page 5: ...nts Description 4 1 EXTERNAL COMPONENTS 17 4 2 ADSORBERS 18 4 3 FILTER ASSEMBLY 18 4 4 PRESSURE SWITCH SUB ASSEMBLY 19 4 5 PRODUCT OUTPUT SUB ASSEMBLY 19 4 6 FEED AND WASTE MANIFOLD ASSEMBLY 21 4 7 EQUALIZATION AND PURGE MANIFOLD ASSEMBLY 22 4 8 CONTROL PANEL INTERNAL COMPONENTS 22 4 9 CONTROL PANEL EXTERNAL COMPONENTS 23 4 10 CONTROL PANEL INTERNAL COMPONENTS 30 5 0 Installation 5 1 HANDLING AND ...

Page 6: ...ENANCE 46 7 4 ANNUAL MAINTENANCE 47 8 0 Troubleshooting 8 1 GENERAL 51 8 2 TECHNICAL SUPPORT 51 8 3 TROUBLESHOOTING CHART 52 A Appendix Technical Data A 1 SPECIFICATIONS 57 A 2 DRAWINGS AND SCHEMATICS 63 A 3 ELECTRICAL SCHEMATICS AS Q AS Z 71 B Appendix Warranty Returns B 1 PRODUCT WARRANTY 75 B 2 LIMITS OF LIABILITY 76 B 3 RETURNING THE OXYGEN GENERATOR OR A COMPONENT FOR SERVICE 76 C Appendix Co...

Page 7: ...RS 104 C 4 PRESSURE TRANSDUCER 116 C 5 VALVES AND ACTUATORS 126 C 6 PRESSURE SWITCH 171 C 7 MAGNALUBE G 174 C 8 MISCELLANEOUS 192 D Appendix Decommissioning Disposal D 1 OXYGEN GENERATOR DECOMMISSIONING AND DISPOSAL GUIDELINE 195 ...

Page 8: ...9 Figure 5 1 Typical Oxygen Outlet Manifold on Oxygen Receiver 37 Figure 5 2 Oxygen Sample Control Panel Connection 37 Table 6 1 Manual Valve Position Chart 40 Table 7 1 Maintenance Chart 45 Table A 1 AS Q Specifications 58 Table A 2 AS R Specifications 59 Table A 3 AS W Specifications 60 Table A 4 AS Z Specifications 61 Table A 5 Typical System Set points 62 Figure A 1 Typical Pressure Profile an...

Page 9: ...Figure A 10 Figure A 10 Electrical Schematic Sheet 3 72 Figure A 11 Electrical Schematic Sheet 4 73 ...

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Page 11: ...1 2 WARNINGS CAUTIONS AND NOTES As you read this instruction manual pay special attention to the WARNING CAUTION and NOTE messages They identify safety guidelines or other important information as follows Provides information that can prevent severe bodily injury or death Cautions against the risk of electric shock Provides information important enough to emphasize or repeat 1 3 REFERENCES TO CONT...

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Page 13: ...them aflame To reduce the risk of fire or explosion keep gasoline kerosene oil grease cotton fibers wood paint and other combustible material away from all parts of the oxygen generator Do not allow smoking open flame or usage of electronic devices that may generate sparks e g cellular telephones near the oxygen generator Post NO SMOKING or OPEN FLAMES signs conspicuously near the location of the ...

Page 14: ...cessoire contenant de l oxygène Ne pas utiliser de produits à base d huile de graisse ou de pétrole sur ou à proximité de l unité Déconnecter le cordon d alimentation de la prise électrique avant de nettoyer ou de faire l entretien de l unité Risque de choc électrique Seuls votre fournisseur d équipement ou un technicien de service qualifié devrait faire l entretien de l unité 2 3 SAFETY PUBLICATI...

Page 15: ...ue properties of molecular sieve allow it to attract or adsorb nitrogen physically from air under pressure This allows oxygen to exit the adsorbers as a product gas The process valves on the oxygen generator then direct the oxygen to the oxygen receiver for storage until needed by your application While one adsorber produces oxygen the other depressurizes to exhaust the waste gases it adsorbed col...

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Page 17: ...gen generator models referenced in this instruction manual In addition the oxygen generator requires use of an oxygen receiver to provide stable flow and concentration for short term surges of feed oxygen above the rated capacity of the oxygen generator 4 1 EXTERNAL COMPONENTS Figure 4 1 below illustrates the external components viewed from the front of the oxygen generator Adsorber Vessels Equali...

Page 18: ...rom the feed air before the air enters the coalescing filter and the coalescing filter removes condensed water oil vapor and other contaminants from the feed air before the air enters the adsorbers V 1 V D1 V D2 Figure 4 2 Typical Filter Assembly Particulate Filter Drain V D1 This automatic valve removes moisture from the particulate filter Coalescing Filter Drain V D2 This automatic valve removes...

Page 19: ...anual Valve to Pressure Switch This manual valve controls the flow of air to the pressure switch on the oxygen generator The valve should not be closed at any circumstance while the unit is running 4 5 PRODUCT OUTPUT SUB ASSEMBLY The product output sub assembly directs the oxygen flow to the oxygen receiver and the pressure transducer PT4 Connects to Equalization Manifold Outlet Outlet for Oxygen ...

Page 20: ...ow of oxygen from the product manifold to the oxygen receiver Manual Valve to Pressure Transducer PT4 This manual valve controls the flow of oxygen to the pressure transducer PT4 on the oxygen generator The valve should not be closed at any circumstance while the unit is running except for the purpose of calibration ...

Page 21: ...Pressure Gauge V 2 V FA V WA V FB V WB Figure 4 4 Typical Feed Waste Manifold Assembly Manual Feed 2 Valve V 2 This manual valve controls the flow of feed air from the air compressor through the filter assembly to the feed and waste manifold Vent Silencers The vent silencers muffle the sound of the waste gas as it exits the adsorbers Cycle Pressure Gauge The cycle pressure gauge indicates the pres...

Page 22: ...V EB and V PU that direct the flow of oxygen from the adsorbers 4 8 CONTROL PANEL INTERNAL COMPONENTS Programmable Logic Controller PLC The oxygen generator uses a programmable logic controller to control and monitor all valves interfaces and switches on the oxygen generator Transformer The transformer provides the proper voltage for the electrical components of the oxygen generator Terminal Block...

Page 23: ...g from pressure transducers Provides an alarm system to indicate malfunctions in the PSA Oxygen Generating System Provides a fail safe shutdown in the event of loss in product concentration The main Human Machine Interface HMI consists of the Schneider Electric Magelis Touch screen The Magelis has a 5 7 screen which is touch sensitive In order to make the software simple to use the various screens...

Page 24: ...resent help pages that can be used to better understand the unit Interface Mechanisms are screen items that can be used to interface directly with the system These are in the form of buttons switches or icons The Main System Control Screen is the primary source for information on the whole unit In the top left corner of the information display are the buttons that will start and stop the oxygen ge...

Page 25: ...s section Lastly by touching Screen Cleaning icon at the bottom right corner of the information display a blank screen for cleaning purposes is displayed and the Maintenance icon will display a screen that provides guidelines for the general maintenance of the unit The Silence Horn icon bypasses the horn for 10 minutes during an alarm or shutdown condition Figure 4 6 below shows the layout of all ...

Page 26: ...les on and off to meet oxygen demand When the pressure in the product output manifold increases to approximately the maximum pressure specified in Appendix A the oxygen generator stops oxygen production after a timed delay and enters standby mode To prevent short cycling and maintain concentration the oxygen generator continues to operate for five additional cycles after increased pressure in the ...

Page 27: ... parameters of the oxygen generator The bed pressures oxygen receiver pressure oxygen concentration and the number of working hours are all displayed here via Message Displays Figure 4 8 Typical Parameters and Output Screen The Bed Pressure Graphs icon takes to the Bed Pressure Graphs Screen as shown Figure 4 9 Typical Bed Pressure Graphs Screen ...

Page 28: ...e The Next Pen icon changes the scale of the ordinate to suit the respective displayed pressure The Calibrate Pressure Transducers icon displays a screen dedicated to the pressure transducers calibration and settings as shown below Figure 4 10 Typical Bed Pressure Calibration Screen Manual Valve for Calibration V B Gas Supply Inlet through Generator V A Figure 4 11 Feed Air Pressure Transducer Ass...

Page 29: ...s shown in Figure 4 11 2 Take out the plug at the inlet of the manual valve V B and attach a manual air pump having an accurate pressure gauge 3 Open the manual valve V B 4 Press the Calibrate 0 psig icon when the gauge on the manual air pump reads 0 psig 5 Manually pump the air so that the pressure reading on the gauge is 100 psig 6 At this point press the Calibrate 100 psig icon on the calibrati...

Page 30: ...ion screen to finish the calibration procedure 6 Press and hold the SET button until it pops back out This will save the calibration 7 Release pressure and check a few points in the range and ensure the reading is close If it is off return to step 3 8 Disconnect the manual air pump from the port A and put the plug if any back to port A 9 Open the manual three way valve V A so that the flow path is...

Page 31: ...of the product oxygen A sample of product oxygen flows from the oxygen receiver to this board through a regulator Ensure that the regulator is set for 1 psig for accurate readings Refer to Figure 4 1 for the location of the regulator Human Machine Interface HMI The HMI acts as an interface between the operator and the oxygen generator ...

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Page 33: ...curred during shipment Pay special attention to the control cabinet on the oxygen generator Open the control cabinet door and inspect the interior for damage If you observe any damage note it on the freight bill or the express receipt before you sign it Failure to note any exterior damage on the freight bill or the express receipt at the time of delivery can result in the refusal of a damage claim...

Page 34: ... file this claim 5 2 PRE INSTALLATION GUIDELINES Before you install the oxygen generator and the oxygen receiver if supplied refer to the Specifications section in the Appendix of this instruction manual to determine the applicable floor space feed air and the power requirements for your particular model The oxygen generator may use feed air at specifications outside those shown in the Appendix of...

Page 35: ...dard installation arrangement Do not connect the filter assembly outlet directly to the feed air inlet on the oxygen generator The feed air piping on the oxygen generator does not provide adequate support for the weight of the filter assembly Feed air at a temperature above 50 C 122 F can cause damage to the oxygen generator not covered under the AirSep Corporation Product Warranty AirSep Corporat...

Page 36: ...d for the silencer assembly 3 Remove the flange cover from the filter assembly inlet and outlet flange 4 Connect the filter assembly to the oxygen generator after providing support to the filter assembly 5 Connect the filter assembly inlet flange to the piping from your source of feed air Provide clean piping with enough length to provide support for the weight of the filter assembly Take care not...

Page 37: ...let Muffler Manual Vent Valve Pressure Gauge Pressure Regulator Figure 5 1 Typical Oxygen Outlet Manifold on Oxygen Receiver 7 Install the oxygen regulator assembly on the oxygen receiver 8 Connect the 4 oxygen concentration sample line to the oxygen receiver and the control panel Sample pressure set at 1 2 psig Sample line is connected here Figure 5 2 Oxygen Sample Control Panel Connection ...

Page 38: ...oxygen hose or piping to the oxygen receiver Use Teflon tape to seal threaded connections 12 Connect electrical wiring to the appropriate power supply AirSep Corporation recommends the connection of the oxygen generator s terminal block to a circuit that cannot be accidentally turned off An accidental shutdown causes the oxygen generator to stop cycling randomly and results in initially lower conc...

Page 39: ...horoughly understand any literature or instruction manuals for components not provided by the AirSep Corporation Oxygen vigorously accelerates the burning of combustible materials In an oxygen enriched atmosphere many materials that do not burn in normal air require only a slight spark or moderate heat to set them aflame Do not allow smoking open flame or electronic devices that may generate spark...

Page 40: ...alve for calibration of PT3 Closed Closed Manual valve for PT4 Open Open Manual valve for calibration of PT4 Closed Closed Manual inlet valve of receiver Open Open Manual valve to gauge on receiver Open Open Manual sample valve Closed Open Manual vent valve Closed Closed Manual outlet valve of receiver Closed Open Manual outlet valve to application Closed Open Also open all manual valves prior to ...

Page 41: ...alves until the exhaust no longer contains liquid The automatic drains on the oxygen generator exhaust periodically during operation to remove condensate from the filter bowls Adjust the automatic drain timer so that the exhaust contains no liquid without overdrawing the feed air The typical timing for the drain valve operation is 5 sec every 10 min Press the START icon on the Oxygen Generator Con...

Page 42: ...ver pressurize apply soapy water to all feed air piping and connections oxygen piping or hoses and connections and oxygen receiver connections to check for leaks Repair or replace the leaking item s Open the product sample valve to the oxygen analyzer assembly if used to monitor the concentration of the oxygen If an oxygen analyzer board is provided ensure that the pressure regulator to the oxygen...

Page 43: ...oncentration oxygen during the subsequent restart 4 Press the STOP icon on the Main System Control Screen or switch off the remote on off switch depending on the mode of the oxygen generator to stop it 5 Close the manual valve for the oxygen sample to the oxygen concentration monitoring board 6 5 NORMAL START UP To perform a normal start up the oxygen generator first requires a shutdown as describ...

Page 44: ...er to isolate the oxygen in the oxygen receiver to prevent the loss of pressure in the oxygen receiver and enable a normal start up 2 Disconnect the power supply 6 7 START UP AFTER AN EXTENDED SHUTDOWN After an extended shutdown or an unexpected shutdown such as a loss of electrical power you must purge the oxygen receiver of any low concentration oxygen before the oxygen generator can supply oxyg...

Page 45: ...ing filter element Check performance of automatic valves and actuators Clean and lubricate feed air regulator Table 7 1 Maintenance Chart 7 2 DAILY MAINTENANCE 1 Observe the operation of the automatic drain valves at the bottom of both filters Make sure the condensate outlets for the drain valves are not obstructed 2 The automatic drain valves can be set to operate at the desired intervals General...

Page 46: ...antity of feed air enough to impair the performance of the oxygen generator Set the timers to allow the drain valves to operate long enough to drain all the condensate from the discharge but not long enough to allow air only discharge for more than a few seconds 7 3 SEMI ANNUAL MAINTENANCE Perform the semi annual maintenance procedure only with the oxygen generator shut down Do not attempt to remo...

Page 47: ...or rebuild the solenoid valve or valve actuator Refer to the valve manufacturer s literature in Appendix D of this instruction manual for more information 4 Check all automatic valves and pneumatic actuators for leaks Use soapy water to check leaks at the valve stems If the valves or actuators leak tighten or replace the packing Do not over tighten packing bolts on air operated valves 7 4 2 COALES...

Page 48: ...wl indicates proper drain system operation The old coalescing filter element s cannot be cleaned You must replace it them with a new element s 8 To remove the coalescing filter element s disconnect the retainer nut from under the element s 9 Place the new element s where the old one s was were located and reconnect the retainer nut 10 Wash the bowl in warm soapy water and rinse 11 Reconnect the fi...

Page 49: ...AS Q AS Z Series Instruction Manual 49 AirSep Corporation 18 Follow all steps in Section 6 2 Initial Start Up ...

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Page 51: ... repairs 8 2 TECHNICAL SUPPORT For assistance in troubleshooting or repairing the unit or to order replacement parts contact the AirSep Commercial Products Service Department by telephone Monday through Friday between 7 30 a m and 4 30 p m Eastern Time In the USA or Canada call 1 800 320 0303 press option 3 then select option 1 Outside the USA or Canada call 716 691 0202 ext 7325 Send fax inquirie...

Page 52: ...s not switched on Switch on the oxygen generator Oxygen Generator is in Standby mode The oxygen generator will start running once the pressure in the oxygen receiver goes below the low setpoint for standby mode Oxygen generator operates continuously Pressure of oxygen at specified concentration is lower than the specified pressure Inadequate feed air pressure Make sure feed air valves remain fully...

Page 53: ...entary power loss Vent low concentration oxygen from system as described in Chapter 6 Inadequate feed air Check air lines for obstructions or adjust or replace feed air regulator Valves not cycling properly Replace or rebuild the valves as necessary Oxygen concentration monitoring board defective Replace the oxygen concentration monitoring board Improperly wired PLC Check the wiring or replace PLC...

Page 54: ...tor on the oxygen sample line is set at 6 psig Leaking check valves Clean or replace check valves Plugged muffler Replace muffler Oxygen concentration monitoring board defective Replace the oxygen concentration monitoring board Oxygen generator outputs particulates dusting Feed air regulator set improperly set Adjust feed air regulator Contaminated molecular sieve in adsorbers Contaminated molecul...

Page 55: ... Filter drain valve remains open Valve not energized Valve obstructed Clean or replace valve Filter drain valve does not energize Loose or defective wire to valve Repair or replace wire Defective valve coil Replace valve Valve core stuck in closed position Replace valve Defective PLC No power output to valve Replace PLC Filter drain valve energizes with unit pressurized but no air exhausts Drain v...

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Page 57: ...rators The oxygen generators may use feed air at specifications outside those shown however use of such feed air may require modification of the oxygen generators at the AirSep Corporation factory to ensure the product oxygen meets the design specifications Consult your sales representative to determine whether your oxygen generator requires modifications for your application ...

Page 58: ...04 F 40 C Feed Air Requirements Pressure minimum 90 psig 621 kPa 6 2 barg Temperature maximum 122 F 50 C Feed Air Regulator Setting 70 75 psig 483 517 kPa 4 8 5 1 barg Control Power Requirements Single Phase 120 V 10 50 60 Hz 3 0 A 220 V 10 50 60 Hz 1 0 A Pressure Switch Setting minimum 65 70 psig 448 483 kPa 4 4 4 8 barg maximum 72 75 psig 496 517 kPa 4 9 5 1 barg Other Specifications Pollution D...

Page 59: ...104 F 40 C Feed Air Requirements Pressure minimum 90 psig 621 kPa 6 2 barg Temperature maximum 122 F 50 C Feed Air Regulator Setting 70 75 psig 483 517 kPa 4 8 5 1 barg Control Power Requirements Single Phase 120 V 10 50 60 Hz 3 0 A 220 V 10 50 60 Hz 1 0 A Pressure Switch Setting minimum 65 70 psig 448 483 kPa 4 4 4 8 barg maximum 72 75 psig 496 517 kPa 4 9 5 1 barg Other Specifications Pollution ...

Page 60: ... 104 F 40 C Feed Air Requirements Pressure minimum 90 psig 621 kPa 6 2 barg Temperature maximum 122 F 50 C Feed Air Regulator Setting 70 75 psig 483 517 kPa 4 8 5 1 barg Control Power Requirements Single Phase 120 V 10 50 60 Hz 3 0 A 220 V 10 50 60 Hz 1 0 A Pressure Switch Setting minimum 65 70 psig 448 483 kPa 4 4 4 8 barg maximum 72 75 psig 496 517 kPa 4 9 5 1 barg Other Specifications Pollution...

Page 61: ... C and 104 F 40 C Feed Air Requirements Pressure minimum 90 psig 621 kPa 6 2 barg Temperature maximum 122 F 50 C Feed Air Regulator Setting 70 75 psig 483 517 kPa 4 8 5 1 barg Control Power Requirements Single Phase 120 V 10 50 60 Hz 3 0 A 220 V 10 50 60 Hz 1 0 A Pressure Switch Setting minimum 65 70 psig 448 483 kPa 4 4 4 8 barg maximum 72 75 psig 496 517 kPa 4 9 5 1 barg Other Specifications Pol...

Page 62: ...essure shutdown 85 psig Low oxygen concentration alarm 89 Low oxygen concentration shutdown setpoint 87 Time delay for concentration shutdown at start up 1 hour Cycle pressure feed air regulator setting 70 75 psig Oxygen sample line pressure regulator setting 1 psig Table A 5 Typical System Set points ...

Page 63: ...AS Q AS Z Series Instruction Manual 63 AirSep Corporation A 2 DRAWINGS AND SCHEMATICS Figure A 1 Typical Pressure Profile and Valves Cycle Sequence ...

Page 64: ...64 AS Q AS Z Series Instruction Manual AirSep Corporation Figure A 2 Typical Installation Arrangement ...

Page 65: ...AS Q AS Z Series Instruction Manual 65 AirSep Corporation Figure A 3 General Arrangement Drawing AS Q ...

Page 66: ...66 AS Q AS Z Series Instruction Manual AirSep Corporation Figure A 4 General Arrangement Drawing AS R ...

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Page 68: ...68 AS Q AS Z Series Instruction Manual AirSep Corporation Figure A 6 General Arrangement Drawing AS Z ...

Page 69: ...AS Q AS Z Series Instruction Manual 69 AirSep Corporation Figure A 7 P ID Drawing AS Q AS R AS W and AS Z ...

Page 70: ...70 AS Q AS Z Series Instruction Manual AirSep Corporation Figure A 8 Electrical Schematic Sheet 1 ...

Page 71: ...AS Q AS Z Series Instruction Manual 71 AirSep Corporation A 3 ELECTRICAL SCHEMATICS AS Q AS Z Figure A 9 Electrical Schematic Sheet 2 ...

Page 72: ...72 AS Q AS Z Series Instruction Manual AirSep Corporation Figure A 10 Figure A 10 Electrical Schematic Sheet 3 ...

Page 73: ...AS Q AS Z Series Instruction Manual 73 AirSep Corporation Figure A 11 Electrical Schematic Sheet 4 ...

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Page 75: ...nty period as referenced above Each unit of equipment for which a warranty claim is asserted shall at the request of AirSep be returned on a prepaid basis with proof of purchase date to the AirSep factory specified by AirSep at the expense of the original purchaser Replacement parts shall be warranted as stated above for the unexpired portion of the original warranty This warranty does not extend ...

Page 76: ...nly Contact AirSep Corporation or an authorized AirSep Corporation representative before you use this unit for any medical application B 3 RETURNING THE OXYGEN GENERATOR OR A COMPONENT FOR SERVICE If the oxygen generator or a defective part requires service contact your distributor If instructed by your distributor to contact AirSep Corporation follow the procedure below to return the oxygen gener...

Page 77: ...AirSep Corporation 3 Return item s in their original packaging material Pack merchandise for a safe return AirSep Corporation assumes no responsibility for damage that occurs in transit Any damage to the oxygen generator or a component because of failure to follow this procedure is the sole responsibility of the customer Return item s on a freight prepaid basis only ...

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Page 79: ...AS Q AS Z Series Instruction Manual 79 AirSep Corporation C Appendix Component Literature C 1 PROGRAMMABLE LOGIC CONTROLLER Schneider Modicon M221 Data Sheets ...

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Page 104: ...104 AS Q AS Z Series Instruction Manual AirSep Corporation C 3 FILTERS Wilkerson Filter Models F35 F36 and F37 Installation and Maintenance Sheet ...

Page 105: ...d tough are ideal for use with Filters and Lubricators They are suitable for use in normal industrial environments but should not be located in areas where they could be subjected to direct sunlight an impact blow nor temperatures outside of the rated range As with most plastics some chemicals can cause damage Polycarbonate bowls and sight domes should not be exposed to chlorinated hydrocarbons ke...

Page 106: ...rews and O rings from top of unit 2 To install the new DP3 Differential Pressure Gauge pry the cap out of the housing and separate the mounting block from the DP3 by removing the 2 screws under the cap Make sure that air flow direction arrows on DP3 match flow arrows same direction on filter unit Make sure O Rings are properly seated on bottom of DP3 and attach DP3 to filter using the special 60mm...

Page 107: ...AS Q AS Z Series Instruction Manual 107 AirSep Corporation Wilkerson Filter Models M35 M36 and M37 Installation and Maintenance Sheet ...

Page 108: ...ON Polycarbonate bowls and sight domes being transparent and tough are ideal for use with Filters and Lubricators They are suitable for use in normal industrial environments but should not be located in areas where they could be subjected to direct sunlight an impact blow nor temperatures outside of the rated range As with most plastics some chemicals can cause damage Polycarbonate bowls and sight...

Page 109: ...5 981 GRP 95 391 Drain Plate 1 2 NPT GRP 95 393 Drain Plate RC1 2 GRP 95 395 Bowl O ring Kit GRP 95 291 Differential Pressure Indicator Standard DP2 01 001 Differential Pressure Indicator Removal Cap Kit for 300 psig appl GRP 95 022 Internal Drains Automatic Mechanical Drain Fluorocarbon seals w 1 8 NPTstem GRP 95 981 Automatic Mechanical Drain Fluorocarbon seals w R1 8 stem GRP 96 300 Manual Over...

Page 110: ...110 AS Q AS Z Series Instruction Manual AirSep Corporation Wilkerson Filter Model F43 Installation and Maintenance Sheet ...

Page 111: ...AT UTILIZE THESE PRODUCTS CONTACT YOUR LOCAL REPRESENTATIVE CAUTION Polycarbonate bowls and sight domes being transparent and tough are ideal for use with Filters and Lubricators They are suitable for use in normal industrial environments but should not be located in areas where they could be subjected to direct sunlight an impact blow nor temperatures outside of the rated range As with most plast...

Page 112: ...d Automatic Mechanical Drain Optional Screw 2 Required Drain Plate Drain Plate Screws 6 Required Screws Torque 16 2 FT LB 6 Required Nut For Auto Drain O ring O ring O ring REPAIR KITS AND REPLACEMENT PARTS Filter Element Kit F43 includes filter element o ring gasket FRP 95 508 Drain Plate Kits Drain Plate 9 16 diameter use with internal automatic mechanical float drain no GRP 95 981 GRP 95 391 Dr...

Page 113: ...AS Q AS Z Series Instruction Manual 113 AirSep Corporation Wilkerson Filter Models M43 M45 Installation and Maintenance Sheet ...

Page 114: ... Polycarbonate bowls and sight domes being transparent and tough are ideal for use with Filters and Lubricators They are suitable for use in normal industrial environments but should not be located in areas where they could be subjected to direct sunlight an impact blow nor temperatures outside of the rated range As with most plastics some chemicals can cause damage Polycarbonate bowls and sight d...

Page 115: ...rain Plate 1 2NPT GRP 95 393 Drain Plate RC1 2 GRP 95 395 Bowl O ring Kit GRP 95 290 Differential Pressure Indicator Standard DP2 01 001 Differential Pressure Indicator Removal Cap Kit for 300 psig appl GRP 95 022 Internal Drains Automatic Mechanical Drain Fluorocarbon 1 8 NPT seals w stem GRP 95 981 Automatic Mechanical Drain Fluorocarbon R1 8 seals w stem GRP 96 300 Manual Override for Auto Drai...

Page 116: ...116 AS Q AS Z Series Instruction Manual AirSep Corporation C 4 PRESSURE TRANSDUCER Measurement Specialties Inc MSI MSP 300 Stainless Steel Isolated Pressure Transducer ...

Page 117: ...iquid or gas pressure even for difficult media such as contaminated water steam and mildly corrosive fluids The transducer pressure cavity is machined from a solid piece of 17 4PH or 316L stainless steel The standard version includes a 1 4 NPT pipe thread allowing a leak proof all metal sealed system With excellent durability there are no O rings welds or organics exposed to the pressure media TE ...

Page 118: ...ure Cycles 1 00E 6 0 F S Cycles Proof Pressure 2X Rated Burst Pressure 5X Rated Isolation Body to Any Lead 50 MΩ 250VDC Long Term Stability 1 year 0 25 0 25 Span Zero Thermal Error 2 0 2 0 Span Over comp temp Span Thermal Error 2 0 2 0 Span Over comp temp Zero Offset mV Output 3 0 3 0 Span 25 C Zero Offset V Output 2 0 2 0 Span 25 C Span Tolerance 2 0 2 0 Span 25 C Compensated Temperature 0 55 C O...

Page 119: ...ccuracy 3 3 C 1 Zero Thermal Error 2 0 2 0 Span Over comp temp Span Thermal Error 2 0 2 0 Span Over comp temp Long Term Stability 1 year 0 25 0 25 Span 25 C Compensated Temperature 0 55 C Compensated Temperature Output 512 1075 Count Response time 3 ms 4MHz Non sleep mode 2 Response time 8 4 ms 4MHz Sleep mode 2 Operating Temperature 20 85 C Storage Temperature 40 85 C Shock 50g 11 msec Half Sine ...

Page 120: ...llow J I2 C 2 7 5 0V Supply Supply SCL SDA S SPI 2 7 5 0V Supply Supply SCLK MISO SS CODE PORT DIM C 2 1 4 19 BSPP 0 453 11 50 4 7 16 20 UNF A MALE SAE J514 STRAIGHT THREAD O RING BUNA N 70SH 904 ID8 92mm x W1 83mm 0 435 11 05 5 1 4 18 NPT 0 596 15 14 6 1 8 27 NPT 0 475 12 06 E 1 4 19 BSPT 0 50 12 70 F 1 4 19 BSPP FEMALE 0 70 17 78 K 1 8 27 NPT FEMALE 0 70 17 78 P 7 16 20 UNF 2A FEMALE SAE J514 ST...

Page 121: ...AS Q AS Z Series Instruction Manual 121 AirSep Corporation MSP300 Pressure Transducer SENSOR SOLUTIONS MSP300 11 2017 Page 5 PRESSURE OUTPUT ...

Page 122: ...122 AS Q AS Z Series Instruction Manual AirSep Corporation MSP300 Pressure Transducer SENSOR SOLUTIONS MSP300 11 2017 Page 6 TEMPERATURE OUTPUT ...

Page 123: ...8H 4 0x51H TE com sensorsolutions Measurement Specialties Inc a TE Connectivity company Measurement Specialties TE Connectivity TE Connectivity logo and EVERY CONNECTION COUNTS are trademarks All other logos products and or company names referred to herein might be trademarks of their respective owners The information given herein including drawings illustrations and schematics which are intended ...

Page 124: ...124 AS Q AS Z Series Instruction Manual AirSep Corporation Measurement Specialties Inc MSI MSP 300 150 P 4 N X XXX Pressure Transducer Drawing ...

Page 125: ...AS Q AS Z Series Instruction Manual 125 AirSep Corporation ...

Page 126: ...126 AS Q AS Z Series Instruction Manual AirSep Corporation C 5 VALVES AND ACTUATORS Neles Jamesbury IMO 308 Model C Wafer Sphere Butterfly Valves Installation Maintenance and Operating Instructions ...

Page 127: ...AS Q AS Z Series Instruction Manual 127 AirSep Corporation IMO 308 EN 1 2018 Wafer Sphere Butterfly Valve Model C 2 1 2 24 DN65 600 Class 150 300 Installation Maintenance and Operating Instructions ...

Page 128: ...eplacement Fire Tite Valves 8 4 6 Shaft Seal Replacement 9 4 7 Valve Disassembly 10 4 8 Checking Parts 10 4 9 Valve Assembly 10 4 10 Testing the Valve 11 5 MANUAL HANDLES 12 5 1 General 12 5 2 Change of Handle Quadrant 12 5 3 Setting Handle Stop 12 6 ACTUATOR 12 6 1 Actuator Mounting Instructions 13 6 2 Direct Drive Mounting 13 7 REPAIR KITS 14 8 SERVICE SPARE PART 14 IMO 1 18 2 IMO 308 EN READ TH...

Page 129: ...r travel of the disc beyond the closed position usually during field mounting of a handle or actuator a positive stop feature has been designed into the Wafer Sphere butterfly valve The positive stop feature also makes it possible to adjust the actuator travel stops in line The location of this feature is shown in Figure 1 1 4 Actuation High line pressure may create high enough forces to pull a ma...

Page 130: ... OF SEAT MATERIALS SOME OF THE SEAT MATERIALS HAVE PRESSURE RATINGS THAT ARE LESS THAN THE BODY RATINGS ALL OF THE BODY AND SEAT RATINGS ARE DEPENDENT ON VALVE TYPE AND SIZE SEAT MATERIAL AND TEMPERATURE DO NOT EXCEED THESE RATINGS WARNING BEWARE OF DISC MOVEMENT KEEP HANDS OTHER PARTS OF THE BODY TOOLS AND OTHER OBJECTS OUT OF THE OPEN FLOW PORT LEAVE NO FOREIGN OBJECTS INSIDE THE PIPELINE WHEN T...

Page 131: ... BETWEEN FLANGES DO NOT ATTEMPT TO CORRECT PIPELINE MISALIGNMENT BY MEANS OF FLANGE BOLTING RECOMMENDED FASTENER LENGTHS ARE LISTED IN BULLETIN T104 1 The valve may be installed in any position and offers tightness in both directions For lowest operating torque it is recommended however that the valve be installed with the body insert towards the higher pressure shaft downstream 1 Read all WARNING...

Page 132: ...the actuator positioner and or switch are correctly adjusted Actuator adjustment is explained in Section 6 To adjust any accompanying device s refer to the separate control equipment instruction manuals 4 MAINTENANCE 4 1 General Although Metso s Jamesbury valves are designed to work under severe conditions proper preventative maintenance can significantly help to prevent unplanned downtime and in ...

Page 133: ...upply electrical supply hydraulic supply and control signal cables or pipes from their connectors 2 Loosen screws of no play coupling 3 Unscrew the actuator mounting bracket screws 4 Lift the actuator straight up in line with the valve stem until the coupling between actuator drive and valve stem is completely disengaged 5 Place actuator in a safe location to avoid damage or personal injury 4 3 Va...

Page 134: ...body opposite the positive stop See Figure 8 Lightly tap one end of the spring into the body groove Be sure the spring is positioned snugly into the groove TABLE 2 Insert Screw Torque Table FT LBS Unless Otherwise Specifield Screw Size Torque Carbon Steel FT LBS N m FT LBS N m 10 50 IN LBS 6 23 IN LBS 3 1 4 14 19 6 8 5 16 30 41 11 15 3 8 50 68 20 27 7 16 80 109 30 41 1 2 120 163 40 55 TABLE 3 Cove...

Page 135: ...ace the retaining spring into the groove in the body opposite the positive stop See Figure 8 The tips of the spring should be toward the insert side of the valve Lightly tap one end of the spring into the body groove Be sure the spring is positioned snugly into the groove Lightly tap the other end of the spring into the groove Make sure the tips of the spring are embedded into the body groove to p...

Page 136: ...seal material itself can be more easily removed after the shaft has been removed from the valve 4 Remove the disc pin welds by grinding or machining off the welds Drive out the pins opposite the installation direction shown in Figure 15 5 Remove screws 55 and cover plate 53 and remove gasket 54 6 Remove the shaft 4 NOTE When removing the shaft and freeing the disc be careful not to scratch the sea...

Page 137: ...ompression plate 16 Set the handle or actuator stops as described in the SETTING HANDLE STOP Section or ACTUATOR MOUNTING INSTRUCTIONS Section Tighten the screws holding the ratchet plate 4 10 Testing the Valve WARNING WHEN PRESSURE TESTING EXERCISE CAUTION AND MAKE SURE ALL EQUIPMENT USED IS IN GOOD WORKING CONDITION AND APPROPRIATE FOR THE INTENDED PRESSURE Should it become necessary to perform ...

Page 138: ...s Do not turn it upside down 3 Reinstall all the components which were just removed Do not tighten the ratchet plate fasteners until the plate has been properly adjusted as described below in the SETTING HANDLE STOP Section If the valve is not installed in the line do not install it until the ratchet plate is properly adjusted 5 3 Setting Handle Stop 1 It is recommended that the valve be out of th...

Page 139: ...s a two piece no play bolted coupling assemble the coupling loosely on the valve stem Use socket head cap screws and lock nuts See Figure 14 4 Lower actuator and bracket onto valve while engaging actuator stem driver into coupling Tighten screws just enough to firmly mate bracket to valve This should allow bracket to shift allowing the coupling to align the valve and actuator shafts See Figure 16 ...

Page 140: ... reconditioned valves NOTE When sending goods to the service center for repair do not disassemble them Clean the valve carefully and flush the valve internals Include the material safety datasheet s MSDS for all media flowing through the valve Valves sent to the service center without MSDS datasheet s will not be accepted For further information on spare parts and service or assistance visit our w...

Page 141: ... ITEM PART NAME QTY 1 Body 1 2 Insert 1 3 Disc 1 4 Shaft 1 5 Seat 1 6 Shaft Bearing 2 7 Spacer 1 8 Shaft Seal 1 9 Compression Ring 1 10 Compression Plate 1 13 Disc Pin 2 14 Stud 2 15 Nut 2 17 Nameplate 1 18 Drive Screw 2 21 Cap Screw 40 Body Seal 2 5 3 4 DN 65 80 100 815L 830L Only 1 41 Top Bearing Spacer 1 44 Paper Tag 1 47 Retaining Ring 1 64 Thrust Bearing 2 77 Insert Spring 3 12 DN 80 300 Wafe...

Page 142: ...AME QTY 1 Body 1 2 Insert 1 3 Disc 1 4 Shaft 1 5 Seat 1 6 Shaft Bearing 2 7 Spacer 1 8 Shaft Seal 1 9 Compression Ring 1 10 Compression Plate 1 13 Disc Pin 14 Stud 2 15 Nut 2 17 Nameplate 1 18 Drive Screw 2 21 Cap Screw 29 Indicator Pointer Sqare Drives Only 1 41 Top Bearing Spacer 1 44 Paper Tag 1 47 Retaining Ring 1 53 Cover Plate 1 54 Gasket 1 55 Hex Head Cap Screw 56 Lockwasher 64 Thrust Beari...

Page 143: ...100 5 8 90 135 3 4 160 225 7 8 250 335 1 360 520 1 1 8 520 700 1 1 4 700 990 M6 6 8 9 5 M8 14 9 19 0 M10 30 38 M12 52 65 M16 122 156 M20 230 305 M30 773 1062 M36 1288 1826 Figure 17 Figure 16 STEP 3B Tighten these to Screw Size Torque FT LBS N m 5 16 25 34 3 8 40 54 1 2 90 122 5 8 165 224 STEP 3A Tighten these until bracket sits firmly on valve STEP 3C Tighten these to Screw Size Torque FT LBS N m...

Page 144: ... 830 RKW 355 RKW 406 RKW 361 RKW 410 RKW 367 RKW 414 RKW 373 RKW 418 10 DN 250 815 10 DN 250 830 RKW 356 RKW 407 RKW 362 RKW 411 RKW 368 RKW 415 RKW 374 RKW 419 12 DN 300 815 12 DN 300 830 RKW 357 RKW 408 RKW 363 RKW 412 RKW 369 RKW 416 RKW 375 RKW 420 14 DN 350 815 14 DN 350 830 RKW 678 RKW 673 RKW 678 RKW 673 RKW 663 RKW 668 RKW 663 RKW 668 16 DN 400 815 16 DN 400 830 RKW 660 RKW 674 RKW 660 RKW...

Page 145: ...igh Vacuum Certified D Douple Packing DL Douple Packing with Monitoring Port 5 sign SEAT TYPE 11 Standard non Fire Tite 31 Fire Tite 6 sign BODY MATERIAL 22 Carbon Steel WCB 35 Alloy 20 CN7M 36 Stainless Steel CF8M 37 Stainless Steel CG8M 71 Monel M 35 1 73 Hastelloy C CW 12MW Other materials available on application 7 sign DISC AND SHAFT MATERIAL 35 Alloy 20 disc and shaft 36 316 Stainless Steel ...

Page 146: ...h America Av Independéncia 2500 Iporanga 18087 101 Sorocaba São Paulo Brazil Tel 55 15 2102 9700 Fax 55 15 2102 9748 Asia Pacific 238B Thomson Road 17 01 Novena SquareTower B Singapore 307685 Tel 65 6511 1011 Fax 65 6250 0830 China 11 F China Youth Plaza No 19 North Rd of East 3rd Ring Rd Chaoyang District Beijing 100020 China Tel 86 10 6566 6600 Fax 86 10 6566 2583 Middle East Roundabout 8 Unit A...

Page 147: ...AS Q AS Z Series Instruction Manual 147 AirSep Corporation Motivair Automatic Condensate Removal Valve EDM 20 1 Electronic Timer Solenoid Technical Data ...

Page 148: ... Connectors Power cord or conduit connector Valve Data Connections 3 8 NPT Max Operating Pressure 300 psi Orifice Size 7 16 Available Strainer 360 01 3 8 For more information about our electronic drain valves visit http www granzow com valves drain Ref D41003 100212 www granzow com Page 1 of 1 Granzow Inc 2300 Crownpoint Executive Drive Charlotte NC 28227 6702 Phone 704 845 2300 Fax 704 845 2301 2...

Page 149: ...AS Q AS Z Series Instruction Manual 149 AirSep Corporation ASCO 4 Way 2 Position Single Solenoid Valves NPT Pressure Series 8551 Installation and Maintenance Instructions ...

Page 150: ...150 AS Q AS Z Series Instruction Manual AirSep Corporation ...

Page 151: ...AS Q AS Z Series Instruction Manual 151 AirSep Corporation ...

Page 152: ...152 AS Q AS Z Series Instruction Manual AirSep Corporation ...

Page 153: ...AS Q AS Z Series Instruction Manual 153 AirSep Corporation When ordering ASCO Coils or Replacement Valves specify catalog number voltage frequency and coil number if possible ...

Page 154: ...154 AS Q AS Z Series Instruction Manual AirSep Corporation Jamesbury Double opposed Piston Actuators IMO 528 Installation Maintenance and Operating Instructions ...

Page 155: ...AS Q AS Z Series Instruction Manual 155 AirSep Corporation IMO 528 EN 11 2017 Valv Powr VPVL Mod C Value Line Double Opposed Piston Actuators Installation Maintenance and Operating Instructions ...

Page 156: ...EVICE 10 6 ACTUATOR STORAGE 11 7 SERVICE SPARE PARTS 11 IMO 11 17 2 IMO 528 EN READ THESE INSTRUCTIONS FIRST These instructions provide information about safe handling and operation of the valve If you require additional assistance please contact the manufacturer or manufacturer s representative Addresses and phone numbers are printed on the back cover See also www metso com valves for the latest ...

Page 157: ...HE HOUSING 2 TECHNICAL DATA 1 Operating Media Dry or lubricated air non corrosive and inert gas or light hydraulic oil 2 Air Supply 116 psi 8 bar Maximum 3 Temperature Standard NBR 4 to 176 F 20 to 80 C HT Viton O rings 4 to 302 F 20 to 150 C LX Silicone 60 to 176 F 51 to 80 C LT Silicone 40 to 176 F 40 to 80 C 4 Lubrication Factory lubricated for the life of the actuator under normal operating co...

Page 158: ...ion to ensure proper adjustment Repair kits are available to replace seals and bearings soft parts These parts are identified in Figure 23 and listed in Table 3 Table 1 below lists kit part numbers 4 2 Disassembly When disassembly of the actuator is required for maintenance remove the actuator from the valve Ensure proper lifting procedures are followed when moving or carrying actuators CAUTION Do...

Page 159: ...Air Pressure should not be used to remove the pistons from the body Clean and inspect the piston teeth for signs of wear Replace piston if wear seems excessive B Remove piston o ring seal 16 using a screwdriver Remove the piston head 15 and piston back 5 bearings Discard bearings if replacing all soft parts 5 Drive Shaft 60 and Bearing 6 7 Disassembly Figure 7 A Remove spring clip 18 carefully usi...

Page 160: ...l the octi cam 1 onto the shaft in the orientation shown in Figure 9 The edges of the octi cam 1 should align with the edges of the square in the bottom of the shaft 60 Insert the internal thrust bearing 8 over the octi cam 1 Fully insert the shaft into the body 50 D Install the external thrust bearing 8 thrust washer 10 and the spring clip 18 2 Piston 40 Assembly Figures 10 through 13 A Install t...

Page 161: ...peat from step 2d Once the proper stroke is verified remove the position indicator 19 3 End Cap 30 31 and Spring Cartridge 17 Assembly Figures 14 through 16 A For spring return actuators insert the proper quantity of spring cartridges 17 according to the pattern shown in Figure 14 referring to the total number of springs Insert spring cartridges 17 as shown in Figure 15 B Apply grease to the end c...

Page 162: ...tuator travel C When the correct clockwise position is obtained hold the adjusting screw 2 stationary while tightening the lock nut 4 D Cycle the actuator valve to the counter clockwise end of travel and measure to determine if the valve is in the proper position In most applications this will be fully opened E If the valve is not in the correct counter clockwise position turn the left stop adjust...

Page 163: ... open to desired position If not repeat steps 1 3 backing off or screwing in stop screw to attain proper open position of valve D Make sure O ring is in proper position in countersunk area on end cap and the washer is in place Tighten down nut to set stop position E Thread in the other travel stop making sure the O ring and washer are in the correct place When the travel stop will not thread any f...

Page 164: ...ator must be at the desired position B Insert the blocking screw 226 and the standard screw 02 into the actuator body until the desired lock position is achieved then tighten the special nut 228 C After engaging the stop functionally test the locked position of the actuator by applying full pressure to the unit against the engaged stop to confirm that the stop is effective WARNING THE LOCK OUT FEA...

Page 165: ...centers are equipped to provide rapid turn around at a reasonable cost and offer new actuator warranty with all reconditioned actuators NOTE When sending goods to the service center for repair do not disassemble them Clean the actuator prior to shipping For further information on spare parts and service or assistance visit our web site at www metso com valves NOTE When ordering spare parts always ...

Page 166: ... Z Series Instruction Manual AirSep Corporation Figure 23 EXPLODED VIEW 5 50 41 10 18 39 19 8 30 11 3 2 4 17 7 60 6 21 1 9 12 40 16 15 14 8 31 42 13 20 Suggested Spare Parts for Maintenance IMO 11 17 12 IMO 528 EN ...

Page 167: ...A 12 2 Piston Guide Polyphthalamide GF Amodel AS1145 13 8 12 2 Cap Screw End Cap Stainless Steel ISO 3506 14 2 O ring End Cap Nitrile Rubber NBR 70Shore A 15 2 Bearing Piston Head Polyphthalamide Amodel ET1001HS 16 2 O ring Piston Nitrile Rubber NBR 70Shore A 17 min 4 max 12 Spring Cartridge Alloy Steel DIN 17223 Part2 Epoxy Coated 18 1 Spring Clip Pinion Carbon Steel DIN 17222 ENP 19 1 Position I...

Page 168: ...VL051 M5 8 44 53 5 6 VPVL100 M6 10 89 97 10 11 VPVL200 M6 10 89 97 10 11 VPVL250 M6 10 89 97 10 11 VPVL300 M8 13 17 18 23 24 VPVL350 M8 13 17 18 23 24 VPVL400 M10 17 35 38 47 52 VPVL450 M10 17 35 38 47 52 VPVL500 M12 19 60 63 81 85 VPVL550 M12 19 60 63 81 85 VPVL600 M14 22 97 102 132 138 VPVL650 M16 24 148 155 201 210 VPVL700 M14 22 97 102 132 138 IMO 11 17 14 IMO 528 EN ...

Page 169: ... 2 Size 051 Select from torque table 100 200 250 300 350 400 450 500 550 600 650 700 800 3 Series DA Valv Powr Value Line Double Acting Piston Actuator SR4 5 Spring Return 60 psi 4 1 bar Spring to Close CW Rotation SR6 Spring Return 80 psi 5 5 bar Spring to Close CW Rotation Other spring rates on application 4 Exterior Protection B Hard Anodized PTFE Coated Body Polyester Coated End Caps Consult f...

Page 170: ...h America Av Independéncia 2500 Iporanga 18087 101 Sorocaba São Paulo Brazil Tel 55 15 2102 9700 Fax 55 15 2102 9748 Asia Pacific 238B Thomson Road 17 01 Novena SquareTower B Singapore 307685 Tel 65 6511 1011 Fax 65 6250 0830 China 11 F China Youth Plaza No 19 North Rd of East 3rd Ring Rd Chaoyang District Beijing 100020 China Tel 86 10 6566 6600 Fax 86 10 6566 2583 Middle East Roundabout 8 Unit A...

Page 171: ...AS Q AS Z Series Instruction Manual 171 AirSep Corporation C 6 PRESSURE SWITCH Allen Bradley Bulletin 836 Style C Instruction Sheet ...

Page 172: ...172 AS Q AS Z Series Instruction Manual AirSep Corporation ...

Page 173: ...AS Q AS Z Series Instruction Manual 173 AirSep Corporation ...

Page 174: ...174 AS Q AS Z Series Instruction Manual AirSep Corporation C 7 MAGNALUBE G Saunders Enterprises Inc Grease for Feed Air Regulators Material Safety Data Sheet ...

Page 175: ... magnalube com www magnalube com SECTION 1 IDENTIFICATION GHS Product Identifier Magnalube G Product Type Solid Product Code MGPP MG75 MG145 MG1LB MG5LB MG35LB MG120LB MG400LB SDS 1226 Product Use Industrial applications Lubricants grease Supplier s Details Magnalube Inc PO Box 1250 Linden NJ 07036 Phone 1 718 729 1000 Fax 1 718 729 2690 Emergency Telephone U S and Canada 1 718 729 1000 Outside th...

Page 176: ...egory 2A GHS LABEL ELEMENTS Symbol Signal Word Warning Hazard Statements Causes eye irritation Causes skin irritation PRECAUTIONARY STATEMENTS Prevention Wear protective gloves Wear eye or face protection Wash hands thoroughly after handling Response If in eyes Rinse cautiously with water for several minutes Remove contact lenses if present and easy to do Continue rinsing for at least 10 minutes G...

Page 177: ...by a variety of processes including Solvent extraction solvent dewaxing and hydrotreating to remove aromatics and improve performance characteristics Note Occupational exposure limits if available are listed in Section 8 SECTION 4 FIRST AID MEASURES DESCRIPTION OF NECESSARY FIRST AID MEASURES Eye Contact Immediately flush eyes with plenty of water occasionally lifting the upper and lower eyelids C...

Page 178: ... Protection of First Aiders No action shall be taken involving any personal risk or without suitable training Note See toxicological information Section 11 SECTION 5 FIRE FIGHTING MEASURES EXTINGUISHING MEDIA Suitable extinguishing media Use an extinguishing agent suitable for the surrounding fire Unsuitable extinguishing media None known Specific Hazards Arising from the Chemical No specific fire...

Page 179: ...ollution sewers waterways soil or air METHODS AND MATERIALS FOR CONTAINMENT AND CLEANING UP Small spill Move containers from spill area Vacuum or sweep up material and place in a designated labeled waste container Dispose of via a licensed waste disposal contractor Large spill Move containers from spill area Prevent entry into sewers water courses basements or confined areas Vacuum or sweep up mat...

Page 180: ...WA 5 mg m 8 hours Appropriate Engineering Controls Good general ventilation should be sufficient to control worker exposure to airborne contaminants Environmental Exposure Controls Emissions from ventilation or work process equipment should be checked to ensure they comply with the requirements of environmental protection legislation In some cases fume scrubbers filters or engineering modification...

Page 181: ... this product Respiratory protection Use a properly fitted particulate filter respirator complying with an approved standard if a risk assessment indicates this is necessary Respirator selection must be based on known or anticipated exposure levels the hazards of the product and the safe working limits of the selected respirator SECTION 9 PHYSICAL AND CEMICAL PROPERTIES APPEARANCE Physical State S...

Page 182: ...ation Will not occur Conditions to avoid No specific data Incompatible materials No specific data Hazardous decomposition products Under normal conditions of storage and use hazardous decomposition products should not be produced SECTION 11 TOXICOLOGICAL INFORMATION INFORMATION ON THE LIKELY ROUTES OF EXPOSURE Inhalation No known significant effects or critical hazards Ingestion Irritating to mout...

Page 183: ...ted by over exposure to this product SENSITIZATION Conclusion Summary Skin No specific information is available in our database regarding the skin sensitizing properties of this product Sensitization not suspected for humans Respiratory Sensitization not suspected for humans MUTAGENICITY Conclusion Summary There are no data available on the mixture itself Mutagenicity not suspected for humans CARC...

Page 184: ...Inhalation No specific data Skin contact No specific data Ingestion No specific data DELAYED AND IMMEDIATE EFFECTS AND ALSO CHRONIC EFFECTS FROM SHORT AND LONG TERM EXPOSURE SHORT TERM EXPOSURE Potential immediate effects Not available Potential delayed effects Not available LONG TERM EXPOSURE Potential immediate effects Not available Potential delayed effects Not available POTENTIAL CHRONIC HEALT...

Page 185: ...c Half Life Photolysis Biodegradability Magnalube G Not readily BIOACCUMULATIVE POTENTIAL Not available MOBILITY IN SOIL Soil Water Partition coefficient KOC Not available Other Adverse Effects No known significant effects or critical hazards SECTION 13 DISPOSAL CONSIDERATIONS DISPOSAL METHODS The generation of waste should be avoided or minimized wherever possible Significant quantities of waste ...

Page 186: ...gulated Not Regulated Not Regulated Not Regulated Not Regulated Not Regulated UN proper shipping name _ _ _ _ _ _ Transport hazard class es _ _ _ _ _ _ Packing group _ _ _ _ _ _ Environmental hazards No No No No No No Additional information _ _ _ _ _ _ Special precautions for user Transport within user s premises always transport in closed containers that are upright and secure Ensure that persons...

Page 187: ...plicable SARA 311 312 Classification Not applicable COMPOSITION INFORMATION ON INGREDIENTS Name Fire hazard Sudden release of pressure Reactive Immediate acute health hazard Delayed chronic health hazard Distillates petroleum hydrotreated heavy naphthenic 10 30 No No No Yes No SARA 313 Product name CAS number Form R Reporting requirements No listed substance Supplier notification No listed substan...

Page 188: ...al None of the components are listed Minnesota Hazardous Substances None of the components are listed New Jersey Spill None of the components are listed New Jersey Toxic Catastrophe Prevention Act None of the components are listed New Jersey Hazardous Substances None of the components are listed New York Acutely Hazardous Substances None of the components are listed New York Toxic Chemical Release...

Page 189: ...ropean Union EU Classification per manufacturer R 52 Harmful to aquatic organisms This product has been classified in accordance with the hazard criteria of the Controlled Products Regulations and the SDS contains all the information required by the Controlled Products Regulations SECTION 16 OTHER INFORMATION HAZARDOUS MATERIAL INFORMATION SYSTEM U S A Caution HMIS ratings are based on a 0 4 ratin...

Page 190: ... only Whether the chemicals are classified by NFPA or not anyone using the 704 systems to classify chemicals does so at their own risk Date of Issue Date of Revision 05 15 2015 Date of Previous Issue 03 05 2013 Version 1 01 Regulatory Department Magnalube Inc KEY TO ABBREVIATIONS ATE Acute Toxicity Estimate BCF Bioconcentration Factor GHS Globally Harmonized System of Classification and Labelling ...

Page 191: ... neither the above named supplier nor any of its subsidiaries assumes any liability whatsoever for the accuracy or completeness of the information contained herein Final determination of suitability of any material is the sole responsibility of the user All materials may present unknown hazards and should be used with caution Although certain hazards are described herein we cannot guarantee that t...

Page 192: ...AS Q AS Z Series Instruction Manual AirSep Corporation C 8 MISCELLANEOUS Gasket Material for Oxygen Service Durabla Manufacturing Company Durabla Black Compressed Gasket Material Material Safety Data Sheets ...

Page 193: ...AS Q AS Z Series Instruction Manual 193 AirSep Corporation ...

Page 194: ......

Page 195: ... disposal of the oxygen generator Definitions Decommission Process of removing oxygen generator from service Reuse Using the oxygen generator at a different location after decommissioning it from its current location Scrapping Disposing the oxygen generator following all local governing ordinances and recycling plans Procedure 1 Identify the status of the redundant oxygen generator i e Fully Funct...

Page 196: ...ntamination with chemical biological or radiological substances Contaminated device or its components must be accompanied by a signed risk assessment and may only be disposed following the local governing ordinances to an authorized recipient Reuse If the oxygen generator can be reused For example by a different department by selling it to a new owner all the necessary instructions for safe and ef...

Page 197: ...AS Q AS Z Series Instruction Manual 197 AirSep Corporation ...

Page 198: ...y descriptions specifications and or processes to its products at any time without prior notice and with no further obligation or consequence Any rights expressly stated herein are reserved by us as applicable AirSep Corporation 260 Creekside Drive Buffalo NY 14228 2075 U S A Tel 716 691 0202 Fax 716 691 1255 info airsep com www airsepcpd com MADE IN USA ...

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