AirSep AS-E Page 141 Instruction Manual Download

Page: 141 / 198

AS-D+—AS-P Series Instruction Manual

141

AirSep Corporation

Subject to change without prior notice.

IMO-202 EN

Metso Flow Control Inc.

Europe, Vanha Porvoontie 229, P.O. Box 304, FI-01301 Vantaa, Finland. Tel. +358 20 483 150. Fax +358 20 483 151

North America, 44 Bowditch Drive, P.O. Box 8044, Shrewsbury, M A 01545, USA. Tel. +1 508 852 0200. Fax +1 508 852 8172

South America, Av. Independéncia, 2500-Iporanga, 18087-101, Sorocaba-São Paulo, Brazil. Tel. +55 15 2102 9700. Fax +55 15 2102 9748

Asia Pacific, 238B Thomson Road, #17-01 Novena Square Tower B, Singapore 307685. Tel. +65 6511 1011. Fax +65 6250 0830

China, 11/F, China Youth Plaza, No.19 North Rd of East 3rd Ring Rd, Chaoyang District, Beijing 100020, China. Tel. +86 10 6566 6600. Fax +86 10 6566 2583

Middle East, Roundabout 8, Unit AB-07, P.O. Box 17175, Jebel Ali Freezone, Dubai, United Arab Emirates. Tel. +971 4 883 6974. Fax +971 4 883 6836

www.metso.com/electricactuators

Summary of Contents for AS-E

Page 1: ...INSTRUCTION MANUAL ALPHA SERIES AS D AS P PSA Oxygen Generators with touchscreen ...

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Page 3: ...ur purchase PSA Oxygen Generator Model Number Serial Number Invoice Date Start up Date AirSep Representative Company Contact Address City Town State Zip Postal Code Country Fax Phone Cell Before you attempt to install operate or repair the oxygen generator read and thoroughly understand this instruction manual Improper operation can result in severe bodily injury damage to the oxygen generator or ...

Page 4: ... unsafe practice that if not avoided can result in severe bodily injury death or property damage See Instructions Caution Describes a hazard or unsafe practice that if not avoided can result in minor bodily injury or property damage Complies with the 93 42 EEC directive drawn up by the approved organization No 0029 Note Provides information important enough to emphasize or repeat Safety agency for...

Page 5: ...scription 3 1 GENERAL 15 4 0 Components Description 4 1 EXTERNAL COMPONENTS 17 4 2 ADSORBERS 18 4 3 CONNECTIONS 18 4 4 MANIFOLD COMPONENTS 19 4 5 CONTROL PANEL EXTERNAL COMPONENTS 21 4 6 CONTROL PANEL INTERNAL COMPONENTS 28 4 7 ACCESSORY KITS 29 5 0 Installation 5 1 HANDLING AND UNPACKING 33 5 2 PRE INSTALLATION GUIDELINES 34 5 3 INSTALLATION INSTRUCTIONS 35 5 4 INITIAL START UP 38 5 5 OPERATION 4...

Page 6: ...NICAL SUPPORT 49 7 2 TROUBLESHOOTING CHART 49 A Appendix Technical Data A 1 SPECIFICATIONS 55 A 2 DRAWINGS AND SCHEMATICS 65 A 3 ELECTRICAL SCHEMATICS AS D AS P 83 B Appendix Warranty Returns B 1 PRODUCT WARRANTY 87 B 2 LIMITS OF LIABILITY 88 B 3 RETURNING THE OXYGEN GENERATOR OR A COMPONENT FOR SERVICE 88 C Appendix Component Literature C 1 PROGRAMMABLE LOGIC CONTROLLER 91 C 2 TOUCHSCREEN 108 C 3...

Page 7: ...D Appendix D 1 OXYGEN GENERATOR DECOMMISSIONING AND DISPOSAL GUIDELINE 195 ...

Page 8: ...gure 5 1 Typical Installation Arrangement 35 Table 5 1 Feed Air Connection Sizes and Hose Sizes 35 Table 5 2 Oxygen Outlet Connection Sizes 36 Figure 5 2 Oxygen Sample Control Panel Connection 37 Table 6 1 Maintenance Chart 43 Table A 1 AS D Specifications 56 Table A 2 AS E Specifications 57 Table A 3 AS G Specifications 58 Table A 4 AS J Specifications 59 Table A 5 AS K Specifications 60 Table A ...

Page 9: ... A 12 Flow Schematic AS K 76 Figure A 13 General Arrangement Drawing AS L 77 Figure A 14 Flow Schematic AS L 78 Figure A 15 General Arrangement Drawing AS N 79 Figure A 16 Flow Schematic AS N 80 Figure A 17 General Arrangement Drawing AS P 81 Figure A 18 Flow Schematic AS P 82 Figure A 19 Electrical Schematic Sheet 1 83 Figure A 20 Electrical Schematic Sheet 2 84 Figure A 21 Electrical Schematic S...

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Page 11: ...eference 1 2 WARNINGS CAUTIONS AND NOTES As you read this instruction manual pay special attention to the WARNING CAUTION and NOTE messages They identify safety guidelines or other important information as follows Provides information that can prevent severe bodily injury or death Cautions against the risk of electric shock Provides information important enough to emphasize or repeat 1 3 REFERENCE...

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Page 13: ... them aflame To reduce the risk of fire or explosion keep gasoline kerosene oil grease cotton fibers wood paint and other combustible material away from all parts of the oxygen generator Do not allow smoking open flame or usage of electronic devices that may generate sparks e g cellular telephones near the oxygen generator Post NO SMOKING or OPEN FLAMES signs conspicuously near the location of the...

Page 14: ...ssoire contenant de l oxygène Ne pas utiliser de produits à base d huile de graisse ou de pétrole sur ou à proximité de l unité Déconnecter le cordon d alimentation de la prise électrique avant de nettoyer ou de faire l entretien de l unité Risque de choc électrique Seuls votre fournisseur d équipement ou un technicien de service qualifié devrait faire l entretien de l unité 2 3 SAFETY PUBLICATION...

Page 15: ...ue properties of molecular sieve allow it to attract or adsorb nitrogen physically from air under pressure This allows oxygen to exit the adsorbers as a product gas The process valves on the oxygen generator then direct the oxygen to the oxygen receiver for storage until needed by your application While one adsorber produces oxygen the other depressurizes to exhaust the waste gases it adsorbed col...

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Page 17: ...x for general layout drawings and specifications for all the oxygen generator models referenced in this instruction manual In addition the oxygen generator requires use of an oxygen receiver to provide stable flow and purity for short term surges of feed oxygen above the rated capacity of the oxygen generator 4 1 EXTERNAL COMPONENTS Figure 4 1 below illustrates the external components viewed from ...

Page 18: ...s 4 3 CONNECTIONS The oxygen generator provides the connections described below Air Inlet The feed air inlet provides a connection for the feed air hose from the air compressor Oxygen Outlet The oxygen outlet provides a connection for the oxygen hose to the oxygen receiver Condensate Drain Outlet The condensate drain outlet provides a connection for a hose to drain condensate from the oxygen gener...

Page 19: ...s may vary between the various models of the generator Bed A Feed Valves Mufflers Particulate Filter Feed Air Regulator Coalescing Filter Filter Drain Valve Manual Air Inlet Valve V 2 Manual Air Inlet Valve V 1 Waste Valve Bed B Equalization Valve Check Valves Pressure Transducer PI 2 Pressure Transducer PI 3 Pressure Transducer PI 1 Manual Product Valve V 3 Figure 4 2 Manifold Components AS L Mod...

Page 20: ...ing is not changed before consulting AirSep Corporation Setting the feed air regulator to a value such that the maximum oxygen generator cycle bed pressure is 80 psig or more can cause severe damage to the molecular sieve in the adsorbers which will not be covered under AirSep s warranty Filter Drain Valve This automatic valve removes moisture from the filters through tubing connected to an outlet...

Page 21: ...XTERNAL COMPONENTS Schneider Electric Touch Screen The touch screen on the oxygen generator control panel uses a series of screen pages to perform the following functions Provides a normal start up system Monitors and controls the operation of the process valves Monitors signals coming from pressure transducers Provides an alarm system to indicate malfunctions in the PSA Oxygen Generating System P...

Page 22: ...lay real time information about the system like pressure graphs Message Displays are used to relay information pertaining to the system in a text format These displays are also used to present help pages that can be used to better understand the unit Interface Mechanisms are screen items that can be used to interface directly with the system These are in the form of buttons switches or icons The M...

Page 23: ...Shutdown High Bed Pressure 5 Shutdown Low Instrument Air 6 Shutdown Low Oxygen 7 Standby 8 Stop Sequence Activated 9 Alarm High Bed Pressure 10 Alarm Low Oxygen Concentration 11 Running The icons Oxygen Generator and Output Parameters take the user to dedicated screens described later in this section Lastly by touching Screen Cleaning icon at the bottom right corner of the information display a bl...

Page 24: ...nimate to indicate which valves are currently being actuated The AUTO MAN icon selects the operating mode for the oxygen generator In the AUTO position the oxygen generator cycles on and off to meet oxygen demand When the pressure in the product output manifold increases to approximately the maximum pressure specified in the Appendix A the oxygen generator stops oxygen production after a timed del...

Page 25: ...al Oxygen Generator Screen The Parameters and Output Screen Figure 4 6 is the main location to observe the several parameters of the oxygen generator The bed pressures oxygen receiver pressure oxygen concentration and the number of working hours are all displayed here via Message Displays Figure 4 6 Typical Parameters and Output Screen ...

Page 26: ...re Graphs Screen as shown Figure 4 7 Typical Bed Pressure Graphs Screen The Output Parameter Graphs icon takes to the screen that displays the graphs between oxygen pressure vs time and the oxygen concentration vs time The Next Pen icon changes the scale of the ordinate to suit the respective displayed pressure ...

Page 27: ...ndle shows the direction of flow path In Figure 4 9 direction of flow path is from oxygen generator to pressure transducer Close this manual three way valve V A so that the flow path is from the atmosphere to the pressure transducer 2 Take out the plug if any from port A Figure 4 9 and attach a manual air pump having an accurate pressure gauge 3 Press the Calibrate 0 psig icon when the gauge on th...

Page 28: ...avigate the calibration screen for Bed B and the oxygen receiver pressure transducer 4 6 CONTROL PANEL INTERNAL COMPONENTS The internal layout of the control panel mainly consists of the programmable logic controller PLC oxygen concentration board optional HMI circuit breakers transformers and an alarm horn Programmable Logic Controller The programmable logic controller contains the logic for the ...

Page 29: ...8 x 10 LG Regulator Kit Magnalube G Regulator Support Bracket Oxygen Concentration Board Sample Line Conduit for Low Concentration Shut Off Valve AS G AS J Air Hose 1 x 10 LG Oxygen Hose 12 x 10 LG Regulator Kit Magnalube G Regulator Support Bracket Oxygen Concentration Board Sample Line Conduit for Low Concentration Shut Off Valve AS K AS L Air Hose 1 x 10 LG Oxygen Hose 16 x 10 LG Regulator Kit ...

Page 30: ...Muffler Helps purge low concentration oxygen during initial start up Please refer to chapter 6 for details Oxygen Concentration Sample Port Low Concentration Shut Off Valve Items supplied based on the type of regulator kit ordered This assembly should be mounted at the outlet of the oxygen receiver Magnalube G Grease for lubricating the feed air regulator Regulator Support Bracket As the name sugg...

Page 31: ...m air compressor to air receiver MPT Hose for Oxygen Service 12 MPT connections Air Receiver 120 VAC 10 Air Receiver 220 VAC 10 Oxygen Receiver Manual Backup Switchover AS K Hose Assembly from air compressor to air receiver 1 MPT Hose for Oxygen Service 16 1 MPT connections Air Receiver 120 VAC 10 Air Receiver 220 VAC 10 Oxygen Receiver AS L Hose Assembly from air compressor to air receiver 2 MPT ...

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Page 33: ...laim The AirSep Product Warranty does not cover shipping damage 3 Unpack the unit and remove any protective wrapping and packaging Retain the carton and packaging to facilitate the future shipping and transporting of the unit 4 Place the unit in an upright position and thoroughly inspect the enclosure and all the external components e g control panel for damage 5 Open the control panel and inspect...

Page 34: ...lication Locate the oxygen generator in an area where the ambient air temperature remains between 4 C 40 F and 44 C 112 F to prevent damage not covered under the AirSep Corporation Product Warranty To prevent fire or electrical shock locate the oxygen generator away from rain or any other type of moisture Make sure the area that surrounds the oxygen generator is well ventilated and provide suffici...

Page 35: ...onnect the red air hose provided with the oxygen generator accessories if ordered from the on site air supply to the feed air inlet connection on the oxygen generator Refer to Table 5 1 to determine the proper size for the feed air inlet connection and feed air hose for your model Model Feed Air Inlet Connection Size Feed Air Hose Size AS D NPT Female fitting ID minimum AS E NPT Female fitting ID ...

Page 36: ...ur oxygen receiver is sized properly to meet the requirements of your oxygen generator model In addition AirSep Corporation recommends that the oxygen inlet on the oxygen receiver contain a relief valve and that the oxygen outlet on the oxygen receiver contain a pressure regulator and pressure gauge or a manual ball valve and pressure gauge 3 Connect the oxygen clean hose provided with the oxygen ...

Page 37: ...ed here Figure 5 2 Oxygen Sample Control Panel Connection 5 Connect the power cord to a grounded electrical outlet Provide proper voltage from a grounded outlet to the oxygen generator Improper voltage causes damage not covered under the AirSep Corporation Product Warranty The oxygen generator is now ready for operation Refer to Chapter 6 of this instruction manual before you operate the oxygen ge...

Page 38: ...your application is using oxygen when the power is off the oxygen receiver will depressurize 2 Fully close the manual feed 2 valve V 2 3 Provide feed air to the oxygen generator that meets the specification for your model 4 If the oxygen concentration monitoring board is provided ensure that all the manual valves on the oxygen sample line are open and the pressure regulator at the inlet of the con...

Page 39: ...9 Close the manual product valve V 3 refer to Figure 4 2 for location of valve The manual product valve on these units has been configured to enable a predetermined amount of flow through the valve when closed This allows the product pressure to build up even when the valve is closed 10 Press the manual drain button and make sure the exhaust from the filter drain does not contain water or oil If t...

Page 40: ...t oxygen meets the needs of your application 5 5 OPERATION The oxygen generator can be operated in AUTO or MANUAL mode depending on the requirements of your application To use product oxygen that meets the specifications for your model listed in the Appendix A of this instruction manual set the AUTO MANUAL icon on the Oxygen Generator Screen to AUTO to produce oxygen only during times of the oxyge...

Page 41: ...e the oxygen in the oxygen receiver to prevent the loss of pressure in the oxygen receiver and enable a normal start up 2 Disconnect the power supply 5 8 START UP AFTER AN EXTENDED SHUTDOWN After an extended shutdown or an unexpected shutdown such as a loss of electrical power you must purge the oxygen receiver of any low concentration oxygen before the oxygen generator can supply oxygen within co...

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Page 43: ...or Table 6 1 Maintenance Chart 6 1 DAILY MONITORING 1 Make sure the condensate outlet and tubing for the drain valve is not obstructed Condensate should discharge from this outlet or tubing for approximately three to five seconds every 10 minutes when the oxygen generator is running 2 Press the MANUAL DRAIN button on the control panel and observe the discharge The discharge should flow freely and ...

Page 44: ...FILTERS The oxygen generator filters contain pressurized air To perform monthly maintenance or change filter elements safely fully depressurize the filter assembly as described in the procedure in this section To safely depressurize all oxygen generator components refer to the procedure described later in this chapter See Section 6 5 Depressurizing the Oxygen Generator 1 Allow the oxygen generator...

Page 45: ...ws loosen them up 3 When the bowl is free disconnect the drain tubing from the bottom of the bowl There may be a retainer nut which has to be disconnected to remove the filter element for the filter models with screws 4 Wash the bowl in warm soapy water and then rinse the bowl 5 Gently unscrew the old filter element and discard it 6 If you are replacing a coalescing filter element remove and disca...

Page 46: ... the muffler and Parameters and Output Screen indicate approx zero pressure To fully depressurize the oxygen generator components follow the steps 2 7 to depressurize the filter assembly as described in section 6 3 If the pressure gauges do not decrease to zero shutdown the unit and call the AirSep Corporation Commercial Products Division 7 If the unit is depressurized power down the unit if requi...

Page 47: ...nterclockwise The numbers on the dial of the feed air regulator do not always directly correspond to the actual cycle bed pressure in the system Check on the Parameters and Output Screen for the max bed pressures Make slight adjustments and allow the unit to run through at least one cycle before making another adjustment If pressure readings remain incorrect after the cycle completes continue maki...

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Page 49: ...ommercial Products Service Department E mail info airsep com Visit www airsepcpd com to know about our complete range of standard Oxygen Generators 7 2 TROUBLESHOOTING CHART Use the following chart as a guide to troubleshoot the oxygen generator Problem Probable Cause Solution Oxygen generator does not cycle No electrical power to control cabinet Make sure unit is plugged into wall outlet and that...

Page 50: ... at specified concentration is lower than the specified pressure Inadequate feed air pressure Make sure feed air valves remain fully open and lines are not obstructed Inadequate cycle pressure Adjust or replace feed air regulator Oxygen demand exceeds oxygen generator capacity Check oxygen usage or check unit and oxygen hoses and piping for leaks ...

Page 51: ...ntary power loss Vent low concentration oxygen from system as described in Chapter 6 Inadequate feed air Check air lines for obstructions or adjust or replace feed air regulator Valves not cycling properly Replace or rebuild the valves as necessary Oxygen concentration monitoring board defective Replace the oxygen concentration monitoring board Improperly wired PLC Check the wiring or replace PLC ...

Page 52: ...tor on the oxygen sample line is set at 6 psig Leaking check valves Clean or replace check valves Plugged muffler Replace muffler Oxygen concentration monitoring board defective Replace the oxygen concentration monitoring board Oxygen generator outputs particulates dusting Feed air regulator set improperly set Adjust feed air regulator Contaminated molecular sieve in adsorbers Contaminated molecul...

Page 53: ... Filter drain valve remains open Valve not energized Valve obstructed Clean or replace valve Filter drain valve does not energize Loose or defective wire to valve Repair or replace wire Defective valve coil Replace valve Valve core stuck in closed position Replace valve Defective PLC No power output to valve Replace PLC Filter drain valve energizes with unit pressurized but no air exhausts Drain v...

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Page 55: ...ators The oxygen generators may use feed air at specifications outside those shown however use of such feed air may require modification of the oxygen generators at the AirSep Corporation factory to ensure the product oxygen meets the design specifications Consult your sales representative to determine whether your oxygen generator requires modifications for your application ...

Page 56: ...r Requirements Pressure minimum 90 psig 621 kPa 6 2 barg Temperature maximum 122 F 50 C Feed Air Regulator Setting 70 75 psig 483 517 kPa 4 8 5 1 barg Control Power Requirements Single Phase 120 V 10 50 60 Hz 3 0 A 220 V 10 50 60 Hz 1 0 A Pressure Switch Setting minimum 65 70 psig 448 483 kPa 4 4 4 8 barg maximum 72 75 psig 496 517 kPa 4 9 5 1 barg Other Specifications Pollution Degree Installatio...

Page 57: ...r Requirements Pressure minimum 90 psig 621 kPa 6 2 barg Temperature maximum 122 F 50 C Feed Air Regulator Setting 70 75 psig 483 517 kPa 4 8 5 1 barg Control Power Requirements Single Phase 120 V 10 50 60 Hz 3 0 A 220 V 10 50 60 Hz 1 0 A Pressure Switch Setting minimum 65 70 psig 448 483 kPa 4 4 4 8 barg maximum 72 75 psig 496 517 kPa 4 9 5 1 barg Other Specifications Pollution Degree Installatio...

Page 58: ...ir Requirements Pressure minimum 90 psig 621 kPa 6 2 barg Temperature maximum 122 F 50 C Feed Air Regulator Setting 70 75 psig 483 517 kPa 4 8 5 1 barg Control Power Requirements Single Phase 120 V 10 50 60 Hz 3 0 A 220 V 10 50 60 Hz 1 0 A Pressure Switch Setting minimum 65 70 psig 448 483 kPa 4 4 4 8 barg maximum 72 75 psig 496 517 kPa 4 9 5 1 barg Other Specifications Pollution Degree Installati...

Page 59: ...d Air Requirements Pressure minimum 90 psig 621 kPa 6 2 barg Temperature maximum 122 F 50 C Feed Air Regulator Setting 70 75 psig 483 517 kPa 4 8 5 1 barg Control Power Requirements Single Phase 120 V 10 50 60 Hz 3 0 A 220 V 10 50 60 Hz 1 0 A Pressure Switch Setting minimum 65 70 psig 448 483 kPa 4 4 4 8 barg maximum 72 75 psig 496 517 kPa 4 9 5 1 barg Other Specifications Pollution Degree Install...

Page 60: ...ed Air Requirements Pressure minimum 90 psig 621 kPa 6 2 barg Temperature maximum 122 F 50 C Feed Air Regulator Setting 70 75 psig 483 517 kPa 4 8 5 1 barg Control Power Requirements Single Phase 120 V 10 50 60 Hz 3 0 A 220 V 10 50 60 Hz 1 0 A Pressure Switch Setting minimum 65 70 psig 448 483 kPa 4 4 4 8 barg maximum 72 75 psig 496 517 kPa 4 9 5 1 barg Other Specifications Pollution Degree Instal...

Page 61: ...C Feed Air Requirements Pressure minimum 90 psig 621 kPa 6 2 barg Temperature maximum 122 F 50 C Feed Air Regulator Setting 70 75 psig 483 517 kPa 4 8 5 1 barg Control Power Requirements Single Phase 120 V 10 50 60 Hz 3 0 A 220 V 10 50 60 Hz 1 0 A Pressure Switch Setting minimum 65 70 psig 448 483 kPa 4 4 4 8 barg maximum 72 75 psig 496 517 kPa 4 9 5 1 barg Other Specifications Pollution Degree In...

Page 62: ...C Feed Air Requirements Pressure minimum 90 psig 621 kPa 6 2 barg Temperature maximum 122 F 50 C Feed Air Regulator Setting 70 75 psig 483 517 kPa 4 8 5 1 barg Control Power Requirements Single Phase 120 V 10 50 60 Hz 3 0 A 220 V 10 50 60 Hz 1 0 A Pressure Switch Setting minimum 65 70 psig 448 483 kPa 4 4 4 8 barg maximum 72 75 psig 496 517 kPa 4 9 5 1 barg Other Specifications Pollution Degree In...

Page 63: ... C Feed Air Requirements Pressure minimum 90 psig 621 kPa 6 2 barg Temperature maximum 122 F 50 C Feed Air Regulator Setting 70 75 psig 483 517 kPa 4 8 5 1 barg Control Power Requirements Single Phase 120 V 10 50 60 Hz 3 0 A 220 V 10 50 60 Hz 1 0 A Pressure Switch Setting minimum 65 70 psig 448 483 kPa 4 4 4 8 barg maximum 72 75 psig 496 517 kPa 4 9 5 1 barg Other Specifications Pollution Degree I...

Page 64: ...essure shutdown 85 psig Low oxygen concentration alarm 89 Low oxygen concentration shutdown setpoint 87 Time delay for concentration shutdown at start up 1 hour Cycle pressure feed air regulator setting 70 75 psig Oxygen sample line pressure regulator setting 1 psig Table A 9 Typical System Set points ...

Page 65: ...AS D AS P Series Instruction Manual 65 AirSep Corporation A 2 DRAWINGS AND SCHEMATICS Figure A 1 Typical Pressure Profile and Valves Cycle Sequence ...

Page 66: ...66 AS D AS P Series Instruction Manual AirSep Corporation Figure A 2 Typical Installation Arrangement ...

Page 67: ...AS D AS P Series Instruction Manual 67 AirSep Corporation Figure A 3 General Arrangement Drawing AS D ...

Page 68: ...68 AS D AS P Series Instruction Manual AirSep Corporation Figure A 4 Flow Schematics AS D ...

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Page 75: ...AS D AS P Series Instruction Manual 75 AirSep Corporation Figure A 11 General Arrangement Drawing AS K ...

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Page 79: ...AS D AS P Series Instruction Manual 79 AirSep Corporation Figure A 15 General Arrangement Drawing AS N ...

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Page 83: ...AS D AS P Series Instruction Manual 83 AirSep Corporation A 3 ELECTRICAL SCHEMATICS AS D AS P Figure A 19 Electrical Schematic Sheet 1 ...

Page 84: ...84 AS D AS P Series Instruction Manual AirSep Corporation Figure A 20 Electrical Schematic Sheet 2 ...

Page 85: ...AS D AS P Series Instruction Manual 85 AirSep Corporation Figure A 21 Electrical Schematic Sheet 3 ...

Page 86: ...86 AS D AS P Series Instruction Manual AirSep Corporation Figure A 22 Electrical Schematic Sheet 4 ...

Page 87: ...nty period as referenced above Each unit of equipment for which a warranty claim is asserted shall at the request of AirSep be returned on a prepaid basis with proof of purchase date to the AirSep factory specified by AirSep at the expense of the original purchaser Replacement parts shall be warranted as stated above for the unexpired portion of the original warranty This warranty does not extend ...

Page 88: ...ns only Contact AirSep Corporation or an authorized AirSep Corporation representative before you use this unit for any medical application B 3 RETURNING THE OXYGEN GENERATOR OR A COMPONENT FOR SERVICE If the oxygen generator or a defective part requires service contact your distributor If instructed by your distributor to contact AirSep Corporation follow the procedure below to return the oxygen g...

Page 89: ...AirSep Corporation 3 Return item s in their original packaging material Pack merchandise for a safe return AirSep Corporation assumes no responsibility for damage that occurs in transit Any damage to the oxygen generator or a component because of failure to follow this procedure is the sole responsibility of the customer Return item s on a freight prepaid basis only ...

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Page 116: ...116 AS D AS P Series Instruction Manual AirSep Corporation C 3 FILTERS Wilkerson Corporation FPT Type C MICROalescer Filter Installation and Maintenance Sheet ...

Page 117: ...ton polyurethane National Compound N11 polyurethane Zerex Haskel 568 023 Nylock VC 3 Stillman SR 513 Hilgard Co s hil phene Parco 1306 Neoprene neoprene SOME OF THE MATERIALS THAT WILL ATTACK POLYCARBONATE PLASTIC BOWLS WE CANNOT POSSIBLY LIST ALL HARMFUL SUBSTANCES CHECK WITH A MOBAY CHEMICAL OR GENERAL ELECTRIC OFFICE FOR FURTHER INFORMATION ON POLYCARBONATE PLASTIC WARNING To avoid unpredictabl...

Page 118: ...Pyridine Acetone Acide formique conc Chlorofome Sulfure de sodium Acrylonitrile Chlorhydrine d ethylene Cresol Styrene Fluorure d ammonium Dichlorure d ethylene Cyclohexanol Acide sulfurique conc Sulfure d ammonium Gazoline aromatique Cyclohexanone Chlorure sulfureux Acide benzique Acide chlorhydrique conc Cyclohexene Gaz de tanin Alcool benzoique Lait de chaux CaOH Dioxane Tetrahydronaphtalene Br...

Page 119: ...ALE el elemento utilizando la tuerca inferior de sujeción apriete la tuerca entre 5 y 6 libras pie 4 NO utilice aceites o grasa en el elemento o las juntas de la taza NOTA Sólo una caída excesiva de presión requiere el cambio del elemento La caída excesiva de presión indica que el filtro ha filtrado contaminantes sólidos así como partículas de aceite y agua LOCALIZACION DE FALLAS EN LAS INSTALACIO...

Page 120: ...120 AS D AS P Series Instruction Manual AirSep Corporation Standard Filter and 1 FPT Installation and Maintenance Sheet ...

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Page 126: ...126 AS D AS P Series Instruction Manual AirSep Corporation Wilkerson Corporation Filter Model M32 Installation and Maintenance Sheet ...

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Page 129: ...AS D AS P Series Instruction Manual 129 AirSep Corporation C 4 REGULATORS Wilkerson Corporation FPT Flow Regulator Installation and Maintenance Sheet ...

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Page 131: ...AS D AS P Series Instruction Manual 131 AirSep Corporation Wilkerson Corporation and 1 FPT Dial Air Regulator Installation and Maintenance Sheet ...

Page 132: ...MoVE lock button Figure A Item 14 from unit D TuRN adjusting knob to 100 psi 7 bar setting E CHECK the gauge for 100 psig 7 bar reading If gauge reads other than 100 psig 7 bar adjust screw A Fig B with a screwdriver while holding adjusting knob on 100 psi 7 bar setting If more than one half turn of screw A is required to achieve 100 psig 7 bar see G below F To CHECK CALIBRATIoN ADJuSTMENT when di...

Page 133: ...AS D AS P Series Instruction Manual 133 AirSep Corporation C 5 VALVES Neles Jamesbury inch 2 inch Series 4000 3 Piece Ball Valves Installation Maintenance and Operating Instructions ...

Page 134: ...134 AS D AS P Series Instruction Manual AirSep Corporation 3 Piece Ball Valves Series 4000 Model A 1 2 2 DN15 50 Installation Maintenance and Operating Instructions IMO 202 EN 3 2018 ...

Page 135: ...eral 4 4 2 Disassembly 4 4 3 Assembly 5 5 REPAIR KITS 5 6 SERVICE SPARE PARTS 6 IMO 3 18 2 IMO 202 EN READ THESE INSTRUCTIONS FIRST These instructions provide information about safe handling and operation of the valve If you require additional assistance please contact the manufacturer or manufacturer s representative Addresses and phone numbers are printed on the back cover See also www metso com...

Page 136: ...valve Foreign objects such as sand or pieces of welding electrodes will damage the ball and seats Read and follow all WARNINGS Refer to the Section 4 MAINTENANCE for stem seal adjustment If there is weepage past the stem seals upon installation itmeansthevalvemayhavebeensubjecttowide temperature variations in shipment Leak tight performance will be restored by a simple stem seal adjustment describ...

Page 137: ...ng valves at least every five 5 years The inspection and maintenance frequency depends on the actual application and process condition Routine mainte nance consists of tightening the lower stem nut 16 1 4 turn periodically to compensate for wear caused by the stem turning against the seal Loosen the upper stem nut 16 on top of the handle 17 before tightening the lower stem nut Retighten the upper ...

Page 138: ...ade to hold the stem stationary Place another wrench on the stem nut and turn the nut down until the seals are bottomed and the stem comes snugly into place applying the torque shown in Table 2 5 Align the stem blade with the ball slot Insert the ball 3 and rotate the stem 4 to the ball closed position 6 Working at either end of the body 1 place a seat 5 into the body Fit it snugly against the clo...

Page 139: ...istance visit our web site at www metso com valves NOTE When ordering spare parts always include the following information a Valve catalog code from identification plate b If the valve is serialized the serial number from identification plate c From Figure 4 the ballooned part number part name and quantity required Figure 4 16 8 21 16 17 19 1 2 6 5 3 53 4 NON FIRE TESTED 22 24 13 6 5 2 52 Bolts or...

Page 140: ...In FT LBS N m 1 2 3 4 1 2 4 5 7 1 1 1 4 3 4 1 5 6 8 1 1 2 2 1 1 4 1 1 2 11 15 3 TABLE 3 Repair Kits Valve Size Full Port Size Shown in FOR FIRE TESTED VALVES VALVE SIZE 1 2 1 2 DN 15 DN 15 3 4 DN 20 1 3 4 DN 25 DN 20 1 1 4 1 DN 30 DN 25 1 1 2 1 1 4 DN 40 DN30 2 1 1 2 DN 50 DN40 PTFE SEATS RKN 107 TT RKN 108 TT RKN 109 TT RKN 110 TT RKN 111 TT RKN 112 TT FILLED PTFE SEATS RKN 107 MT RKN 108 MT RKN ...

Page 141: ...172 South America Av Independéncia 2500 Iporanga 18087 101 Sorocaba São Paulo Brazil Tel 55 15 2102 9700 Fax 55 15 2102 9748 Asia Pacific 238B Thomson Road 17 01 Novena SquareTower B Singapore 307685 Tel 65 6511 1011 Fax 65 6250 0830 China 11 F China Youth Plaza No 19 North Rd of East 3rd Ring Rd Chaoyang District Beijing 100020 China Tel 86 10 6566 6600 Fax 86 10 6566 2583 Middle East Roundabout ...

Page 142: ...142 AS D AS P Series Instruction Manual AirSep Corporation ASCO Valves or NPT Solenoid Valves Series 8262 and 8263 Installation and Maintenance Instructions ...

Page 143: ...AS D AS P Series Instruction Manual 143 AirSep Corporation ...

Page 144: ...144 AS D AS P Series Instruction Manual AirSep Corporation ...

Page 145: ...AS D AS P Series Instruction Manual 145 AirSep Corporation ...

Page 146: ...146 AS D AS P Series Instruction Manual AirSep Corporation ...

Page 147: ...AS D AS P Series Instruction Manual 147 AirSep Corporation ASCO Valves Open Frame Solenoids Series U8003 and US8003 Installation and Maintenance Instructions ...

Page 148: ...148 AS D AS P Series Instruction Manual AirSep Corporation ...

Page 149: ...AS D AS P Series Instruction Manual 149 AirSep Corporation ...

Page 150: ...150 AS D AS P Series Instruction Manual AirSep Corporation ...

Page 151: ...AS D AS P Series Instruction Manual 151 AirSep Corporation ...

Page 152: ...152 AS D AS P Series Instruction Manual AirSep Corporation ASCO Valves and Solenoid Valves Series 8210 and 8211 Installation and Maintenance Instructions ...

Page 153: ...AS D AS P Series Instruction Manual 153 AirSep Corporation ...

Page 154: ...154 AS D AS P Series Instruction Manual AirSep Corporation ...

Page 155: ...AS D AS P Series Instruction Manual 155 AirSep Corporation ...

Page 156: ...156 AS D AS P Series Instruction Manual AirSep Corporation ...

Page 157: ...AS D AS P Series Instruction Manual 157 AirSep Corporation ASCO Valves 1 1 and 1 Solenoid Valves Series 8210 and 8211 Installation and Maintenance Instructions ...

Page 158: ...158 AS D AS P Series Instruction Manual AirSep Corporation ...

Page 159: ...AS D AS P Series Instruction Manual 159 AirSep Corporation ...

Page 160: ...160 AS D AS P Series Instruction Manual AirSep Corporation ...

Page 161: ...AS D AS P Series Instruction Manual 161 AirSep Corporation ...

Page 162: ...162 AS D AS P Series Instruction Manual AirSep Corporation ASCO Valves Red Hat II Series 8017G and 8014 Installation Maintenance and Operating Instructions ...

Page 163: ...AS D AS P Series Instruction Manual 163 AirSep Corporation ...

Page 164: ...164 AS D AS P Series Instruction Manual AirSep Corporation ...

Page 165: ...AS D AS P Series Instruction Manual 165 AirSep Corporation ...

Page 166: ...166 AS D AS P Series Instruction Manual AirSep Corporation ...

Page 167: ...AS D AS P Series Instruction Manual 167 AirSep Corporation ASCO Valves 2 way Auxiliary Operated Pilot Controlled Piston Valves Series 8290 Installation and Maintenance Instructions ...

Page 168: ...90 valves are supplied with a piston type operator having a diameter of 50 63 90 or 125 mm depending upon customer requirements Valves have an integral position indicator providing visual indication of Open and Closed positions with the exception of the 50mm operator OPERATION Refer to operating instructions to follow and the graphs Auxiliary Pilot Pressure vs Main Line Pressure Use these graphs t...

Page 169: ...r must never be removed Connect piping to valve according to markings on valve body Pressure is at Port 2 entry under disc for allliquids andgases For rapid cycling steam valves pressure is at Port 1 entry above disc Apply pipe compound sparingly to male pipe threads only If applied to valve threads the compound may enter the valve and cause operational difficulty Avoid pipe strain by properly sup...

Page 170: ...c inspection of internal valve parts for damage or excessive wear is recommended Thoroughly clean all parts If parts are worn or damaged install a complete rebuild kit Causes of Improper Operation S Incorrect Pressure Check valve pressure Pressure to valve must be within range specified on nameplate S Excessive Leakage Disassemble valve and clean all parts If parts are worn or damaged install a co...

Page 171: ... information on Series 8290 valves Series 8290 valves a piston valves design are normally close Valve bodies are m elastomers are mad a piston type opera depending upon cu position indicator positions with the e Page 4 of 4 I M No V6941R4 EASCO Valve Inc R 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com ...

Page 172: ...172 AS D AS P Series Instruction Manual AirSep Corporation Banjo Direct Mounted Control Solenoid Valve Installation Instructions ...

Page 173: ...AS D AS P Series Instruction Manual 173 AirSep Corporation ...

Page 174: ...174 AS D AS P Series Instruction Manual AirSep Corporation ...

Page 175: ...AS D AS P Series Instruction Manual 175 AirSep Corporation A 1 MAGNALUBE G Saunders Enterprises Inc Grease for Feed Air Regulators Material Safety Data Sheet ...

Page 176: ... magnalube com www magnalube com SECTION 1 IDENTIFICATION GHS Product Identifier Magnalube G Product Type Solid Product Code MGPP MG75 MG145 MG1LB MG5LB MG35LB MG120LB MG400LB SDS 1226 Product Use Industrial applications Lubricants grease Supplier s Details Magnalube Inc PO Box 1250 Linden NJ 07036 Phone 1 718 729 1000 Fax 1 718 729 2690 Emergency Telephone U S and Canada 1 718 729 1000 Outside th...

Page 177: ...egory 2A GHS LABEL ELEMENTS Symbol Signal Word Warning Hazard Statements Causes eye irritation Causes skin irritation PRECAUTIONARY STATEMENTS Prevention Wear protective gloves Wear eye or face protection Wash hands thoroughly after handling Response If in eyes Rinse cautiously with water for several minutes Remove contact lenses if present and easy to do Continue rinsing for at least 10 minutes G...

Page 178: ...by a variety of processes including Solvent extraction solvent dewaxing and hydrotreating to remove aromatics and improve performance characteristics Note Occupational exposure limits if available are listed in Section 8 SECTION 4 FIRST AID MEASURES DESCRIPTION OF NECESSARY FIRST AID MEASURES Eye Contact Immediately flush eyes with plenty of water occasionally lifting the upper and lower eyelids C...

Page 179: ... Protection of First Aiders No action shall be taken involving any personal risk or without suitable training Note See toxicological information Section 11 SECTION 5 FIRE FIGHTING MEASURES EXTINGUISHING MEDIA Suitable extinguishing media Use an extinguishing agent suitable for the surrounding fire Unsuitable extinguishing media None known Specific Hazards Arising from the Chemical No specific fire...

Page 180: ...ollution sewers waterways soil or air METHODS AND MATERIALS FOR CONTAINMENT AND CLEANING UP Small spill Move containers from spill area Vacuum or sweep up material and place in a designated labeled waste container Dispose of via a licensed waste disposal contractor Large spill Move containers from spill area Prevent entry into sewers water courses basements or confined areas Vacuum or sweep up mat...

Page 181: ...WA 5 mg m 8 hours Appropriate Engineering Controls Good general ventilation should be sufficient to control worker exposure to airborne contaminants Environmental Exposure Controls Emissions from ventilation or work process equipment should be checked to ensure they comply with the requirements of environmental protection legislation In some cases fume scrubbers filters or engineering modification...

Page 182: ... this product Respiratory protection Use a properly fitted particulate filter respirator complying with an approved standard if a risk assessment indicates this is necessary Respirator selection must be based on known or anticipated exposure levels the hazards of the product and the safe working limits of the selected respirator SECTION 9 PHYSICAL AND CEMICAL PROPERTIES APPEARANCE Physical State S...

Page 183: ...ation Will not occur Conditions to avoid No specific data Incompatible materials No specific data Hazardous decomposition products Under normal conditions of storage and use hazardous decomposition products should not be produced SECTION 11 TOXICOLOGICAL INFORMATION INFORMATION ON THE LIKELY ROUTES OF EXPOSURE Inhalation No known significant effects or critical hazards Ingestion Irritating to mout...

Page 184: ...ted by over exposure to this product SENSITIZATION Conclusion Summary Skin No specific information is available in our database regarding the skin sensitizing properties of this product Sensitization not suspected for humans Respiratory Sensitization not suspected for humans MUTAGENICITY Conclusion Summary There are no data available on the mixture itself Mutagenicity not suspected for humans CARC...

Page 185: ...Inhalation No specific data Skin contact No specific data Ingestion No specific data DELAYED AND IMMEDIATE EFFECTS AND ALSO CHRONIC EFFECTS FROM SHORT AND LONG TERM EXPOSURE SHORT TERM EXPOSURE Potential immediate effects Not available Potential delayed effects Not available LONG TERM EXPOSURE Potential immediate effects Not available Potential delayed effects Not available POTENTIAL CHRONIC HEALT...

Page 186: ...c Half Life Photolysis Biodegradability Magnalube G Not readily BIOACCUMULATIVE POTENTIAL Not available MOBILITY IN SOIL Soil Water Partition coefficient KOC Not available Other Adverse Effects No known significant effects or critical hazards SECTION 13 DISPOSAL CONSIDERATIONS DISPOSAL METHODS The generation of waste should be avoided or minimized wherever possible Significant quantities of waste ...

Page 187: ...gulated Not Regulated Not Regulated Not Regulated Not Regulated Not Regulated UN proper shipping name _ _ _ _ _ _ Transport hazard class es _ _ _ _ _ _ Packing group _ _ _ _ _ _ Environmental hazards No No No No No No Additional information _ _ _ _ _ _ Special precautions for user Transport within user s premises always transport in closed containers that are upright and secure Ensure that persons...

Page 188: ...plicable SARA 311 312 Classification Not applicable COMPOSITION INFORMATION ON INGREDIENTS Name Fire hazard Sudden release of pressure Reactive Immediate acute health hazard Delayed chronic health hazard Distillates petroleum hydrotreated heavy naphthenic 10 30 No No No Yes No SARA 313 Product name CAS number Form R Reporting requirements No listed substance Supplier notification No listed substan...

Page 189: ...al None of the components are listed Minnesota Hazardous Substances None of the components are listed New Jersey Spill None of the components are listed New Jersey Toxic Catastrophe Prevention Act None of the components are listed New Jersey Hazardous Substances None of the components are listed New York Acutely Hazardous Substances None of the components are listed New York Toxic Chemical Release...

Page 190: ...ropean Union EU Classification per manufacturer R 52 Harmful to aquatic organisms This product has been classified in accordance with the hazard criteria of the Controlled Products Regulations and the SDS contains all the information required by the Controlled Products Regulations SECTION 16 OTHER INFORMATION HAZARDOUS MATERIAL INFORMATION SYSTEM U S A Caution HMIS ratings are based on a 0 4 ratin...

Page 191: ... only Whether the chemicals are classified by NFPA or not anyone using the 704 systems to classify chemicals does so at their own risk Date of Issue Date of Revision 05 15 2015 Date of Previous Issue 03 05 2013 Version 1 01 Regulatory Department Magnalube Inc KEY TO ABBREVIATIONS ATE Acute Toxicity Estimate BCF Bioconcentration Factor GHS Globally Harmonized System of Classification and Labelling ...

Page 192: ... neither the above named supplier nor any of its subsidiaries assumes any liability whatsoever for the accuracy or completeness of the information contained herein Final determination of suitability of any material is the sole responsibility of the user All materials may present unknown hazards and should be used with caution Although certain hazards are described herein we cannot guarantee that t...

Page 193: ... AS P Series Instruction Manual 193 AirSep Corporation C 6 MISCELLANEOUS Gasket Material for Oxygen Service Durabla Manufacturing Company Durabla Black Compressed Gasket Material Material Safety Data Sheets ...

Page 194: ...194 AS D AS P Series Instruction Manual AirSep Corporation ...

Page 195: ...n after decommissioning it from its current location Scrapping Disposing the oxygen generator following all local governing ordinances and recycling plans Procedure 1 Identify the status of the redundant oxygen generator i e Fully Functional Partially Functional Repairable Damaged Non repairable 2 Decommission Decommissioning of the oxygen generator shall be performed in accordance to the owner s ...

Page 196: ... may only be disposed following the local governing ordinances to an authorized recipient 3 Reuse If the oxygen generator can be reused For example by a different department by selling it to a new owner all the necessary instructions for safe and efficient operation shall be transferred to the new user 4 Scrapping Oxygen generator that cannot be reused shall be scrapped to a scrap metal recycling ...

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Page 198: ...y descriptions specifications and or processes to its products at any time without prior notice and with no further obligation or consequence Any rights expressly stated herein are reserved by us as applicable AirSep Corporation 260 Creekside Drive Buffalo NY 14228 2075 U S A Tel 716 691 0202 Fax 716 691 1255 info airsep com www airsepcpd com MADE IN USA ...

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