AirSep AS-1000 Page 85 Instruction Manual Download

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AirSep

Corporation

12/02

AS-20—1000 Instruction Manual

C-3

AS-45 Parts

Model AS-45 Spare Parts

Item

Qty Per Part Number

8,000 Hour Kit/1 Year

KI184-1

Prefilter Element 1/4000 hrs

FI029-1

Microalescer Element 1/8000 hrs

FI020-1

16,000 Hour Kit/2 Year

KI185-1

Prefilter Element

FI029-1

Microalescer Element

FI020-1

1/4" Feed Valve Rebuild Kit

VA089-1

3/8" Waste Valve Rebuild Kit

VA096-1

3/8" Equalization Valve Rebuild Kit

VA095-1

1/8" Product Valve

VA009-1

1/8" Drain Valve

VA009-2

40,000 Hour Kit/5 Year

KI186-1

Prefilter Element

FI029-1

Microalescer Element

FI020-1

1/4" Feed Valve Rebuild Kit

VA089-1

3/8" Waste Valve Rebuild Kit

VA096-1

3/8" Equalization Valve Rebuild Kit

VA095-1

1/8" Product Valve

VA009-1

1/8" Drain Valve

VA009-2

Emergency Kit

KI187-1

Prefilter Element

FI029-1

Microalescer Element

FI020-1

1/4" Feed Valve Rebuild Kit

VA089-1

3/8" Waste Valve Rebuild Kit

VA096-1

3/8" Equalization Valve Rebuild Kit

VA095-1

1/8" Product Valve

VA009-1

1/8" Drain Valve

VA009-2

PC Board

CB039-2

3 Amp Fuse

FU004-1

Check Valve

VA141-2

1/4" Feed Valve Coil

VA110-1

3/8" Waste,Equalization Valve Coil

VA112-1

Summary of Contents for AS-1000

Page 1: ...st Price 75 00 U S D AirSep Corporation PSA Oxygen Generator Models AS 20 1000 Instruction Manual MN011 1 A12 02 AirSep Corporation 260 Creekside Drive Buffalo NY 14228 2075 USA Phone 716 691 0202 Fax 716 691 1255 ...

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Page 3: ...of your purchase PSA Oxygen Generator Model Number Serial Number Invoice Date Start up Date AirSep Representative Company Contact Address City Town State Zip Country Fax Phone Telex Before you attempt to install operate or repair the oxygen generator read and thoroughly understand this instruction manual Improper operation can result in severe bodily injury damage to the oxygen generator or poor p...

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Page 5: ...tential Hazards 2 1 2 3 Safety Publications 2 3 3 0 Plant Description 3 1 3 1 General 3 1 4 0 Component Descriptions 4 1 4 1 External Components 4 1 4 1 1 Adsorbers 4 2 4 1 2 Enclosure 4 2 4 1 3 Control Panel 4 2 4 1 4 Connections 4 3 4 2 Manifold Components 4 4 5 0 Installation 5 1 5 1 Handling and Unpacking 5 1 5 2 Pre installation Guidelines 5 2 5 3 Installation Instructions 5 3 6 0 Operation 6...

Page 6: ...ging Filter Elements 7 4 7 6 Depressurizing the Oxygen Generator 7 5 7 7 Adjusting the Feed Air Regulator 7 6 7 8 Adjusting the Pressure Switch 7 6 8 0 Troubleshooting 8 1 A Appendix Technical Data A 1 Specifications A 1 Operating Data A 9 Drawings A 10 B Appendix Warranty Returns B 1 Product Warranty B 1 Limits of Liability B 2 Returning the Oxygen Generator or a Component for Service B 2 C Appen...

Page 7: ...Figure 2 Flow Schematic AS 20 A 12 Figure 3 Electrical Schematic AS 20 120V A 13 Figure 4 Electrical Schematic AS 20 220V A 13 Figure 5 General Arrangement Drawing AS 45 A 14 Figure 6 General Arrangement Drawing AS 80 A 15 Figure 7 General Arrangement Drawing AS 160 A 16 Figure 8 General Arrangement Drawing AS 250 A 17 Figure 9 Flow Diagram AS 45 through AS 250 A 18 Figure 10 Electrical Diagram AS...

Page 8: ...through AS 750 220V A 23 Figure 17 General Arrangement Drawing AS 1000 A 24 Figure 18 Electrical Schematic AS 1000 120V A 25 Figure 19 Electrical Schematic AS 1000 220V A 25 Figure 20 Flow Diagram AS 1000 A 26 ii list of illustrations AS 20 1000 Instruction Manual ...

Page 9: ... drawings and component literature To ensure safe operation and proper maintenance of the oxygen generator AirSep Corporation recommends that you keep this instruction manual readily available for reference 1 2 Warnings Cautions and Notes As you read this instruction manual pay special attention to the WARNING CAUTION and NOTE messages They identify safety guidelines or other important information...

Page 10: ...o accompanying documents 1 4 References to Controls and Indicators with Tags or Labels This instruction manual uses uppercase characters e g ON OFF switch to refer to controls and indicators identified by tags or labels Numbers inside parentheses e g V 2 identify manually operated flow controls e g manual valves Refer to Chapter 4 for a description of the oxygen generator components 1 2 AS 20 1000...

Page 11: ...ombustible materials In an oxygen enriched atmosphere many materials that do not burn in normal air require only a slight spark or moderate heat to set them aflame To reduce the risk of fire or explosion keep gasoline kerosene oil grease cotton fibers wood paint and other combustible material away from all parts of the oxygen generator Do not allow smoking open flame or usage of electronic devices...

Page 12: ...mance The interior of the oxygen generator control cabinet contains electrical parts that can produce an electrical shock hazard if not handled properly To prevent electrical shock read and thoroughly understand Section 8 Troubleshooting in this instruction manual before you service the oxygen generator AirSep oxygen generators are sold for use in industrial applications only Contact AirSep Corpor...

Page 13: ...dard for Bulk Oxygen Systems at Consumer Sites NFPA No 50 National Fire Protection Association 1 Batterymarch Park P O Box 9101 Quincy Massachusetts 02269 9101 USA Oxygen Pamphlet G 4 Compressed Gas Association 1725 Jefferson Davis Highway Arlington Virginia 22202 4102 USA Cleaning Equipment for Oxygen Service Pamphlet G 4 1 Compressed Gas Association 1725 Jefferson Davis Highway Arlington Virgini...

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Page 15: ...olecular sieve allow it to attract or adsorb nitrogen physically from air under pressure This allows oxygen to exit the adsorbers as a product gas The process valves on the oxygen generator then direct the oxygen to the oxygen receiver for storage until needed by your application While one adsorber produces oxygen the other depressurizes to exhaust the waste gases it adsorbed collected during the ...

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Page 17: ...f this instruction manual for general layout drawings and specifications for all oxygen generator models referenced in this instruction manual In addition the oxygen generator requires use of an oxygen receiver to provide stable flow and purity for short term surges of feed oxygen above the rated capacity of the oxygen generator 4 1 External Components Figure 4 1 below illustrates on two models th...

Page 18: ... electrician must install the appropriate electrical connection on the end of the power cord for a properly grounded electrical outlet to supply electrical power to the oxygen generator Fuse Holder The fuse holders contain fuses to protect the electrical components of the oxygen generator On the AS 450 through AS 1000 models the fuse holders are mounted in the control panel Fuses must be replaced ...

Page 19: ...tor uses an automatic valve to periodically drain excess moisture extracted from the feed air The manual drain button allows you to operate the automatic drain valve manually at any time during operation Hour Meter Not available on AS 20 model The hour meter indicates the total number of hours the oxygen generator cycles FEED AIR PRESSURE Gauge Not available on AS 450 AS 1000 models The FEED AIR P...

Page 20: ... connection for a hose to drain condensate from the oxygen generator filters 4 2 Manifold Components Figure 4 4 below illustrates the manifold components of the oxygen generator The location and presence of components may vary between the various models of generators Feed Air Regulator Particulate Filter Circuit Board Coalescing Filter Manual Filter outlet Valve Waste Valves Muffler Feed Air Valve...

Page 21: ...zation Valves The automatic equalization valves enable the pressure in the adsorbers to equalize after the product oxygen exits from one of the adsorbers Automatic Feed Air Valves The automatic feed air valves control the flow of the feed air as the air enters the adsorbers Automatic Product Valve The automatic product valve controls the flow of product oxygen from the adsorbers Automatic Waste Va...

Page 22: ...lve This manual valve controls the flow of feed air from the feed air regulator after the filters to the automatic feed air valves Manual Inlet Valve This manual valve controls the flow of feed air from the air compressor to the filter assembly Particulate Filter Not available on AS 20 model The particulate filter or prefilter removes particulates from the feed air before the air enters the coales...

Page 23: ... one on each adsorber ensure that the pressure in the adsorbers does not exceed the rated maximum pressure of the adsorbers Transformer The transformer provides the proper voltage for the electrical components of the oxygen generator AS 20 1000 Instruction Manual 4 7 ...

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Page 25: ...gnee The AirSep Product Warranty does not cover shipping damage 3 Unpack the unit and remove any protective wrapping and packaging Retain the carton and packaging to facilitate future shipping and transporting of the unit 4 Place the unit in an upright position and thoroughly inspect the enclosure and all external components e g control panel for damage 5 Open the enclosure or control panel and in...

Page 26: ...Consult your sales representative to determine whether your oxygen generator requires modifications for your application Locate the oxygen generator in an area where the ambient air temperature remains between 4 C 40 F and 44 C 111 F to prevent damage not covered under the AirSep Corporation Product Warranty To prevent fire or electrical shock locate the oxygen generator away from rain or any othe...

Page 27: ...enerator The numbers in the drawing correspond to the step numbers in this section 1 2 3 4 Figure 5 1 Typical Installation Arrangement 1 Connect the red air hose provided with the oxygen generator accessories from the on site air supply to the feed air inlet connection on the oxygen generator Refer to the Table 5 1 to determine the proper size for the feed air inlet connection and feed air hose fo...

Page 28: ...r ID minimum AS 160 AS 250 NPT female bulkhead fitting with a NPT male x NPSM ball end joint adapter ID minimum AS 450 NPT female bulkhead fitting with a NPT male x NPSM ball end joint adapter ID minimum AS 750 1 NPT Female fitting next to V 2 1 ID minimum AS 1000 1 NPT Female fitting next to V 2 1 ID minimum Table 5 1 Feed Air Connection Sizes and Hose Sizes 2 Install your oxygen receiver If AirS...

Page 29: ...alve assembly to the oxygen inlet port on the oxygen receiver Tighten the connection fully b Connect the hex nipple to the oxygen outlet port on the oxygen receiver Tighten the connection fully c Connect the oxygen regulator to the hex nipple at the oxygen outlet port on the oxygen receiver Tighten the connection fully ...

Page 30: ...let connection on the oxygen generator to the relief valve assembly at the oxygen inlet port on the oxygen receiver Refer to the following table to determine the proper size for the oxygen outlet connection Model Oxygen Outlet Connection Size AS 20 AS 45 AS 80 NPT female bulkhead fitting with a NPT male x B size oxygen adapter AS 160 AS 250 NPT female bulkhead fitting with a NPT male x B size oxyg...

Page 31: ...he oxygen generator Improper voltage causes damage not covered under the AirSep Corporation Product Warranty The oxygen generator is now ready for operation Refer to Chapter 6 of this instruction manual before you operate the oxygen generator AS 20 1000 Instruction Manual 5 7 ...

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Page 33: ...y If the power is turned off unexpectedly the unit will stop cycling If your application is using oxygen when the power is off the oxygen receiver will depressurize Refer to Appendix A of this instruction manual for the length of time you can expect the oxygen receiver to repressurize When you connect the oxygen generator s plug to a power circuit the green light on the ON OFF switch illuminates t...

Page 34: ...ose the manual valve Always vent oxygen outside While venting oxygen do not allow smoking or open flame Do not allow venting oxygen to come in contact with clothing or hydrocarbon based materials 9 Allow the oxygen generator to operate until the OXYGEN RECEIVER PRESSURE gauge on the control panel registers approximately 380 415 kPa 55 60 psig 10 Set the AUTO MANUAL switch on the control panel to A...

Page 35: ...oduct oxygen meets the needs of your application At this point the oxygen is ready for use by your application 6 2 Operation The oxygen generator can be operated in auto or manual mode depending on the requirements of your application To use product oxygen that meets the specifications for your model listed in Appendix A of this instruction manual set the AUTO MANUAL switch to AUTO to produce oxyg...

Page 36: ... generator Make sure the FEED AIR PRESSURE gauge on the control panel registers pressure within the range of feed air pressures specified in Appendix A of this instruction manual 2 Set the ON OFF switch on the control panel to ON 3 Make sure the exhaust from the filter drain does not contain water or oil If the exhaust contains water or oil press the manual drain button on the control panel until ...

Page 37: ...Corporation 12 02 before the oxygen generator can supply oxygen within purity specifications To purge the oxygen receiver follow all the steps in Section 6 1 Initial Start Up AS 20 1000 Instruction Manual 6 5 ...

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Page 39: ...d Condensate should discharge from this outlet or tubing for approximately three to five seconds every 10 minutes when the ON OFF switch on the control panel is set to ON and the green indicator light on the switch illuminates 2 Press the MANUAL DRAIN button on the control panel and observe the discharge The discharge should flow freely and be clear of oil and water within five seconds 7 2 Monthly...

Page 40: ... bowls repressurize the system and replace the front cover of the enclosure as described below See Section 7 5 Changing Filter Elements 7 3 Removing the Front Cover of the Enclosure Not available on AS 450 AS 1000 models Disconnect power to the oxygen generator before removing the front cover of the enclosure The front cover of the enclosure protects the components of the unit from damage and dirt...

Page 41: ... 1 Make sure the AUTO MAN switch is set to AUTO and allow the oxygen generator to stop cycling when the oxygen receiver pressurizes fully 2 Disconnect the oxygen generator from the power supply 3 Remove the front cover of the enclosure if applicable See Section 7 3 Removing the Front Cover of the Enclosure 4 Fully close the manual inlet valve and manual filter outlet valve See Figure 7 1 Coalescin...

Page 42: ...sembly and shut down the oxygen generator See Section 7 4 Depressurizing the Filters Do not attempt to remove the filter bowls until the filter assembly fully depressurizes as described in Section 7 4 2 While the unit is depressurized and the power supply is disconnected remove the front cover of the enclosure See Section 7 3 Removing the Front Cover of the Enclosure 3 To remove the bowl from eith...

Page 43: ...n Generator The oxygen generator operates with pressurized air and oxygen To perform maintenance on the unit safely fully depressurize the oxygen generator components as described in the procedure in this section 1 Shut down the oxygen generator and disconnect the power supply See Section 6 3 Shutdown 2 Remove the front cover of the enclosure See Section 7 3 Removing the Front Cover of the Enclosu...

Page 44: ...al power 1 Unlock the lock nut on the adjustment knob 2 To increase feed air pressure rotate the knob clockwise To decrease feed air pressure rotate the knob counterclockwise Make slight adjustments and allow the unit to run through at least one cycle before making another adjustment If pressure readings remain incorrect after the cycle completes continue making slight adjustments and cycling the ...

Page 45: ...wo adjustment screws on top of the pressure switch The adjustment screw closest to the rear of the cabinet controls the high pressure setting The adjustment screw closest to the front of the cabinet controls the low pressure setting Use a inch wrench or screwdriver to make adjustments The adjustment screw normally requires less than a turn Turn either the high or low adjustment screw turn clockwis...

Page 46: ... step 9 If the oxygen generator does not stop cycling after five minutes repeat step 8 9 Open the oxygen vent valve on the oxygen receiver 10 Observe the AUTO MAN switch on the oxygen generator control panel When the amber indicator light on the switch illuminates to indicate when the oxygen generator starts to cycle note the pressure on the OXYGEN RECEIVER PRESSURE gauge If the oxygen generator d...

Page 47: ...AirSep Corporation 12 02 15 Close the front cover of the enclosure and resume normal operation of the oxygen generator AS 20 1000 Instruction Manual 7 9 ...

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Page 49: ...nit is plugged into wall outlet and that wall outlet receives power Blown fuse on unit Replace fuse in unit Oxygen generator operates Green light on ON OFF switch does not illuminate Light bulb on ON OFF switch burned out Replace switch or replace the bulb in AS 160 AS 1000 Loose or defective wire to switch Repair or replace wire Oxygen generator does not operate and green light on ON OFF switch i...

Page 50: ...Oxygen generator operates continuously Amber light on AUTO MAN switch illuminates and switch set to AUTO Pressure of oxygen exceeds 400 kPa 58 psig Pressure switch improperly set Adjust pressure switch as described in Chapter 7 Defective pressure switch Replace pressure switch Loose or defective power wire to pressure switch Repair or replace wire Defective AUTO MAN switch Replace switch Defective...

Page 51: ...orn valve diaphragm Identify defective valve and rebuild valve Solenoid valve not functioning properly Check for the following causes Defective coil Replace coil Loose or defective wire to valve Repair or replace wire Defective circuit board No power output to valve Replace circuit board Valve remains energized and open Replace circuit board Defective valve Rebuild valve Worn internal parts on val...

Page 52: ... Rebuild or replace regulator Frozen feed air regulator main valve assembly Make sure ambient temperature exceeds 4 C 40 F Defective cycle pressure gauge Replace gauge and adjust feed air regulator Defective relief valve Replace relief valve Filter drain valve remains open Valve not energized Valve obstructed Clean or replace valve Filter drain valve remains energized MANUAL DRAIN valve button stu...

Page 53: ...oxygen generator requires modifications for your application AS 20 Oxygen output 20 SCF hr at 0 45 psig 0 53 Nm3 hr at 0 310 kPa Oxygen purity 90 minimum Oxygen dew point 73 C 100 F Dimensions 13 x 11 x 57 in W x D x H 33 x 28 x 145 cm W x D x H Approximate weight 134 lb 61 kg Feed Air Requirements Flow 5 3 SCF min 0 14 Nm3 min Pressure 90 psig 620 kPa minimum Temperature 50 C 122 F maximum Power ...

Page 54: ...weight 238 lb 108 kg Feed Air Requirements Flow 13 3 SCF min 0 35 Nm3 min Pressure 90 psig minimum 620 kPa minimum Temperature 50 C maximum 122 F maximum Power requirements 120 VAC 50 Hz Single Phase 60 W 0 5 Amp 120 VAC 60 Hz Single Phase 60 W 0 5 Amp 240 VAC 50 Hz Single Phase 60 W 0 25 Amp 240 VAC 60 Hz Single Phase 60 W 0 25 Amp SCF standard cubic foot gas measured at 1 atmosphere and 70 F Nm ...

Page 55: ... weight 338 lb 153 kg Feed Air Requirements Flow 20 SCF min 0 53 Nm3 min Pressure 90 psig minimum 620 kPa minimum Temperature 50 C maximum 122 F maximum Power requirements 120 VAC 50 Hz Single Phase 60 W 0 5 Amp 120 VAC 60 Hz Single Phase 60 W 0 5 Amp 240 VAC 50 Hz Single Phase 60 W 0 25 Amp 240 VAC 60 Hz Single Phase 60 W 0 25 Amp SCF standard cubic foot gas measured at 1 atmosphere and 70 F Nm n...

Page 56: ... weight 722 lb 328 kg Feed Air Requirements Flow 31 0 SCF min 0 81 Nm3 min Pressure 90 psig minimum 620 kPa minimum Temperature 50 C maximum 122 F maximum Power requirements 120 VAC 50 Hz Single Phase 60 W 0 5 Amp 120 VAC 60 Hz Single Phase 60 W 0 5 Amp 240 VAC 50 Hz Single Phase 60 W 0 25 Amp 240 VAC 60 Hz Single Phase 60 W 0 25 Amp SCF standard cubic foot gas measured at 1 atmosphere and 70 F Nm...

Page 57: ...eight 1 034 lb 469 kg Feed Air Requirements Flow 46 7 SCF min 01 23 Nm3 min Pressure 90 psig minimum 620 kPa minimum Temperature 50 C maximum 122 F maximum Power requirements 120 VAC 50 Hz Single Phase 60 W 0 5 Amp 120 VAC 60 Hz Single Phase 60 W 0 5 Amp 240 VAC 50 Hz Single Phase 60 W 0 25 Amp 240 VAC 60 Hz Single Phase 60 W 0 25 Amp SCF standard cubic foot gas measured at 1 atmosphere and 70 F N...

Page 58: ... weight 1972 lb 894 kg Feed Air Requirements Flow 83 3 SCF min 2 19 Nm3 min Pressure 90 psig minimum 620 kPa minimum Temperature 50 C maximum 122 F maximum Power requirements 120 VAC 50 Hz Single Phase 60 W 0 5 Amp 120 VAC 60 Hz Single Phase 60 W 0 5 Amp 240 VAC 50 Hz Single Phase 60 W 0 25 Amp 240 VAC 60 Hz Single Phase 60 W 0 25 Amp SCF standard cubic foot gas measured at 1 atmosphere and 70 F N...

Page 59: ...e weight 2530 lb 1148 kg Feed Air Requirements Flow 130 SCF min 3 80 Nm3 min Pressure 90 psig minimum 620 kPa minimum Temperature 50 C maximum 122 F maximum Power requirements 120 VAC 50 Hz Single Phase 60 W 0 5 Amp 120 VAC 60 Hz Single Phase 60 W 0 5 Amp 240 VAC 50 Hz Single Phase 60 W 0 25 Amp 240 VAC 60 Hz Single Phase 60 W 0 25 Amp SCF standard cubic foot gas measured at 1 atmosphere and 70 F ...

Page 60: ...te weight 3500 lb 1588 kg Feed Air Requirements Flow 160 SCF min 4 53 Nm3 min Pressure 90 psig minimum 620 kPa minimum Temperature 50 C maximum 122 F maximum Power requirements 120 VAC 50 Hz Single Phase 60 W 0 5 Amp 120 VAC 60 Hz Single Phase 60 W 0 5 Amp 240 VAC 50 Hz Single Phase 60 W 0 25 Amp 240 VAC 60 Hz Single Phase 60 W 0 25 Amp SCF standard cubic foot gas measured at 1 atmosphere and 70 F...

Page 61: ...AirSep Corporation 12 02 AS 20 1000 Instruction Manual A 9 Operating Data ...

Page 62: ...12 02 AirSep Corporation A 10 AS 20 1000 Instruction Manual Drawings ...

Page 63: ...AirSep Corporation 12 02 AS 20 1000 Instruction Manual A 11 Figure 2 General Arrangement Drawing AS 20 ...

Page 64: ...12 02 AirSep Corporation A 12 AS 20 1000 Instruction Manual Figure 3 Flow Schematic AS 20 ...

Page 65: ...AirSep Corporation 12 02 AS 20 1000 Instruction Manual A 13 Figure 4 Electrical Schematic AS 20 120V Figure 5 Electrical Schematic AS 20 220V ...

Page 66: ...12 02 AirSep Corporation A 14 AS 20 1000 Instruction Manual Figure 6 General Arrangement Drawing AS 45 ...

Page 67: ...AirSep Corporation 12 02 AS 20 1000 Instruction Manual A 15 Figure 7 General Arrangement Drawing AS 80 ...

Page 68: ...12 02 AirSep Corporation A 16 AS 20 1000 Instruction Manual Figure 8 General Arrangement Drawing AS 160 ...

Page 69: ...AirSep Corporation 12 02 AS 20 1000 Instruction Manual A 17 Figure 9 General Arrangement Drawing AS 250 ...

Page 70: ...12 02 AirSep Corporation A 18 AS 20 1000 Instruction Manual Figure 10 Flow Diagram AS 45 through AS 250 ...

Page 71: ...AirSep Corporation 12 02 AS 20 1000 Instruction Manual A 19 Figure 11 Electrical Diagram AS 45 through AS 250 120V Figure 12 Electrical Diagram AS 45 through AS 250 220V ...

Page 72: ...12 02 AirSep Corporation A 20 AS 20 1000 Instruction Manual Figure 13 General Arrangement Drawing AS 450 ...

Page 73: ...AirSep Corporation 12 02 AS 20 1000 Instruction Manual A 21 Figure 14 General Arrangement Drawing AS 750 ...

Page 74: ...12 02 AirSep Corporation A 22 AS 20 1000 Instruction Manual Figure 15 Flow Diagram AS 450 through AS 750 ...

Page 75: ...AirSep Corporation 12 02 AS 20 1000 Instruction Manual A 23 Figure 16 Electrical Schematic AS 450 through AS 750 120V Figure 17 Electrical Schematic AS 450 through AS 750 220V ...

Page 76: ...12 02 AirSep Corporation A 24 AS 20 1000 Instruction Manual Figure 18 General Arrangement Drawing AS 1000 ...

Page 77: ...AirSep Corporation 12 02 AS 20 1000 Instruction Manual A 25 Figure 19 Electrical Schematic AS 1000 120V Figure 20 Electrical Schematic AS 1000 220V ...

Page 78: ...12 02 AirSep Corporation Figure 21 Flow Diagram AS 1000 A 26 AS 20 1000 Instruction Manual ...

Page 79: ...pplicable warranty period as referenced above Each unit of equipment for which a warranty claim is asserted shall at the request of AirSep be returned on a prepaid basis with proof of purchase date to the AirSep factory specified by AirSep at the expense of the original purchaser Replacement parts shall be warranted as stated above for the unexpired portion of the original warranty This warranty d...

Page 80: ...ns only Contact AirSep Corporation or an authorized AirSep Corporation representative before you use this unit for any medical application Returning the Oxygen Generator or a Component for Service If the oxygen generator or a defective part requires service contact your distributor If instructed by your distributor to contact AirSep Corporation follow the procedure below to return the oxygen gener...

Page 81: ... in their original packaging material Pack merchandise for a safe return AirSep Corporation assumes no responsibility for damage that occurs in transit Any damage to the oxygen generator or a component because of failure to follow this procedure is the sole responsibility of the customer Return item s on a freight prepaid basis only AS 20 1000 Instruction Manual B 3 ...

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Page 83: ...ygen generator To order please contact your distributor If instructed by your distributor to contact AirSep Corporation contact the AirSep Commercial Products Service Department as described in Chapter 8 Troubleshooting If the list does not contain the part you require please provide a precise description of the part when you call ...

Page 84: ... Drain Valve 1 VA009 2 40 000 Hour Kit 5 Year KI182 1 Microalescer Element 5 FI019 1 1 4 Feed Valve Rebuild Kit 4 VA089 1 1 4 Waste Valve Rebuild Kit 4 VA089 1 1 4 Equalization Valve Rebuild Kit 4 VA088 1 1 8 Product Valve 2 VA009 1 1 8 Drain Valve 2 VA009 2 Emergency Kit KI183 1 Microalescer Element 1 FI019 1 1 4 Feed Valve Rebuild Kit 1 VA089 1 1 4 Waste Valve Rebuild Kit 1 VA089 1 1 4 Equalizat...

Page 85: ...rain Valve 1 VA009 2 40 000 Hour Kit 5 Year KI186 1 Prefilter Element 10 FI029 1 Microalescer Element 5 FI020 1 1 4 Feed Valve Rebuild Kit 4 VA089 1 3 8 Waste Valve Rebuild Kit 4 VA096 1 3 8 Equalization Valve Rebuild Kit 4 VA095 1 1 8 Product Valve 2 VA009 1 1 8 Drain Valve 2 VA009 2 Emergency Kit KI187 1 Prefilter Element 1 FI029 1 Microalescer Element 1 FI020 1 1 4 Feed Valve Rebuild Kit 1 VA08...

Page 86: ... 1 VA009 2 40 000 Hour Kit 5 Year KI189 1 Prefilter Element 10 FI029 1 Microalescer Element 5 FI020 1 3 8 Feed Valve Rebuild Kit 4 VA096 1 3 8 Waste Valve Rebuild Kit 4 VA096 1 3 8 Equalization Valve Rebuild Kit 4 VA095 1 1 4 Product Valve Rebuild Kit 2 VA088 1 1 8 Drain Valve 2 VA009 2 Emergency Kit KI190 1 Prefilter Element 1 FI029 1 Microalescer Element 1 FI020 1 3 8 Feed Valve Rebuild Kit 1 VA...

Page 87: ...8 Drain valve 1 VA009 2 40 000 Hour Kit 5 Year KI193 1 Prefilter Element 10 FI029 1 Microalescer Element 5 FI016 1 3 8 Feed Valve Rebuild Kit 4 VA096 1 3 4 Waste Valve Rebuild Kit 4 VA101 1 3 4 Equalization Valve Rebuild Kit 4 VA100 1 3 8 Product Valve Rebuild Kit 2 VA095 1 1 8 Drain valve 2 VA009 2 Emergency Kit KI194 1 Prefilter Element 1 FI029 1 Microalescer Element 1 FI016 1 3 8 Feed Valve Reb...

Page 88: ... 1 VA009 2 40 000 Hour Kit 5 Year KI197 1 Prefilter Element 10 FI030 1 Microalescer Element 5 FI016 1 3 4 Feed Valve Rebuild Kit 4 VA101 1 1 Waste Valve Rebuild Kit 4 VA103 1 1 1 2 Equalization Valve Rebuild Kit 4 VA104 1 3 8 Product Valve Rebuild Kit 2 VA095 1 1 8 Drain valve 2 VA009 2 Emergency Kit KI198 1 Prefilter Element 1 FI030 1 Microalescer Element 1 FI016 1 3 4 Feed Valve Rebuild Kit 1 VA...

Page 89: ...build Kit 2 VA104 1 1 8 Drain valve 1 VA009 2 40 000 Hour Kit 5 Year KI239 1 Prefilter Element 10 FI030 1 Microalescer Element 5 FI017 1 1 Feed Valve Rebuild Kit 4 VA103 1 1 1 2 Waste Valve Rebuild Kit 4 VA104 1 1 1 2 Equalization Valve Rebuild Kit 4 VA104 1 1 8 Drain valve 2 VA009 2 Emergency Kit KI240 1 Prefilter Element 1 FI030 1 Microalescer Element 1 FI017 1 1 Feed Valve Rebuild Kit 1 VA103 1...

Page 90: ...Kit 2 VA104 1 1 8 Drain valve 1 VA009 2 40 000 Hour Kit 5 Year KI239 1 Prefilter Element 10 FI030 1 Microalescer Element 5 FI017 1 1 Feed Valve Rebuild Kit 4 VA103 1 1 1 2 Waste Valve Rebuild Kit 4 VA104 1 1 1 2 Equalization Valve Rebuild Kit 4 VA104 1 1 8 Drain valve 2 VA009 2 Emergency Kit KI240 1 Prefilter Element 1 FI030 1 Microalescer Element 1 FI017 1 1 Feed Valve Rebuild Kit 1 VA103 1 1 1 2...

Page 91: ... Year KI239 1 Prefilter Element 10 FI030 1 Microalescer Element 5 FI017 1 1 Feed Valve Rebuild Kit 4 VA103 1 1 1 2 Waste Valve Rebuild Kit 4 VA104 1 1 1 2 Equalization Valve Rebuild Kit 4 VA104 1 1 8 Drain valve 2 VA009 2 Emergency Kit KI240 1 Prefilter Element 1 FI030 1 Microalescer Element 1 FI017 1 1 Feed Valve Rebuild Kit 1 VA103 1 1 1 2 Waste Valve Rebuild Kit 1 VA104 1 1 1 2 Equalization Val...

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Summary of Contents for AS-1000

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AirSep AS-1000, Instruction Manual

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Summary of Contents for AS-1000

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