Page 41
Unit Start-Up
FOR YOUR SAFETY READ BEFORE OPERATING
WARNING
Do not use this furnace if any part has been under
water. A flood-damaged furnace is extremely dan
gerous. Attempts to use the furnace can result in fire
or explosion. Immediately call a qualified service
technician to inspect the furnace and to replace all
gas controls, control system parts, and electrical
parts that have been wet or to replace the furnace, if
deemed necessary.
WARNING
Danger of explosion. Can cause injury
or product or property damage. Should
the gas supply fail to shut off or if
overheating occurs, shut off the gas
valve to the furnace before shutting off
the electrical supply.
CAUTION
Before attempting to perform any service or mainte
nance, turn the electrical power to unit OFF at dis
connect switch.
BEFORE LIGHTING
the unit, smell all around the furnace
area for gas. Be sure to smell next to the floor because
some gas is heavier than air and will settle on the floor.
The gas valve on the 95AF2DFV is equipped with a gas
control switch (lever). Use only your hand to move switch.
Never use tools. If the the switch will not move by hand, do
not try to repair it. Force or attempted repair may result in a
fire or explosion.
Placing the furnace into operation:
95AF2DFV units are equipped with an automatic hot sur
face ignition system. Do not attempt to manually light burn
ers on this furnace. Each time the thermostat calls for heat,
the burners will automatically light. The ignitor does not get
hot when there is no call for heat on these units.
Priming Condensate Trap
The condensate trap should be primed with water prior to
start-up to ensure proper condensate drainage. Either pour
10 fl. oz. (300 ml) of water into the trap, or follow these steps
to prime the trap:
1 - Follow the lighting instructions to place the unit into op
eration.
2 - Set the thermostat to initiate a heating demand.
3 - Allow the burners to fire for approximately 3 minutes.
4 - Adjust the thermostat to deactivate the heating de
mand.
5 - Wait for the combustion air inducer to stop. Set the
thermostat to initiate a heating demand and again al
low the burners to fire for approximately 3 minutes.
6 - Adjust the thermostat to deactivate the heating de
mand and wait for the combustion air inducer to stop.
At this point, the trap should be primed with sufficient
water to ensure proper condensate drain operation.
WARNING
If you do not follow these instructions exactly, a fire
or explosion may result causing property damage,
personal injury or death.
Gas Valve Operation (Figure 57)
1 -
STOP
! Read the safety information at the beginning of
this section.
2 - Set the thermostat to the lowest setting.
3 - Turn off all electrical power to the unit.
4 - This furnace is equipped with an ignition device which
automatically lights the burners. Do
not
try to light the
burners by hand.
5 - Remove the access panel.
6 - Move gas valve switch to
OFF.
See figure 57.
7 - Wait five minutes to clear out any gas. If you then smell
gas, STOP! Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's instruc
tions. If you do not smell gas go to next step.
8 - Move gas valve switch to
ON.
See figure 57.
FIGURE 57
GAS VALVE SHOWN IN ON POSITION
INLET PRESSURE POST
HIGH FIRE ADJUSTMENT
SCREW
(under cap)
MANIFOLD
PRESSURE POST
9 - Replace the access panel.
10- Turn on all electrical power to to the unit.
11- Set the thermostat to desired setting.
NOTE
- When unit is initially started, steps 1 through 11
may need to be repeated to purge air from gas line.
12- If the appliance will not operate, follow the instructions
“Turning Off Gas to Unit” and call your service techni
cian or gas supplier.
Turning Off Gas to Unit
1 - Set the thermostat to the lowest setting.
2 - Turn off all electrical power to the unit if service is to be
performed.
3 - Remove the access panel.