Aire-Flo 18 Installation Instructions Manual Download Page 11

Page 11

STEP 4 -- ELECTRICAL -- Circuit Sizing and Wire Routing

In the U.S.A., wiring must conform with current local codes
and the current National Electric Code (NEC). In Canada,
wiring must conform with current local codes and the current
Canadian Electrical Code (CEC).
Refer to the furnace or air handler installation instructions
for additional wiring application diagrams and refer to unit
nameplate for minimum circuit ampacity and maximum
overcurrent protection size.

24VAC TRANSFORMER

Use the transformer provided with the furnace or air
handler for low‐voltage control power (24VAC - 40 VA
minimum)

WARNING

Electric Shock Hazard. Can cause injury
or death. Unit must be properly grounded
in accordance with national and local
codes.
Line voltage is present at all components
when unit is not in operation on units with
single‐pole contactors. Disconnect all
remote electric power supplies before
opening access panel. Unit may have
multiple power supplies.

IMPORTANT !

If unit is equipped with a crankcase heater, it should
be energized 24 hours before unit start-up to prevent
compressor damage as a result of slugging.

WARNING

Fire Hazard. Use of aluminum wire with this product
may result in a fire, causing property damage, severe
injury or death. Use copper wire only with this product.

CAUTION

Failure to use properly sized wiring and circuit breaker
may result in property damage. Size wiring and circuit
breaker(s) per unit rating plate.

CAUTION

ELECTROSTATIC

DISCHARGE

(ESD)

Precautions and

Procedures

Electrostatic discharge can affect
electroniccomponents.Takecareduring
unit installation and service to protect the
unit's electronic controls. Precautions
will help to avoid control exposure to
electrostatic discharge by putting the
unit, the control and the technician at the
same electrostatic potential. Touch hand
and all tools on an unpainted unit surface
beforeperforminganyserviceprocedure
to neutralize electrostatic charge.

Refer to the unit nameplate for minimum circuit ampacity,
and maximum fuse or circuit breaker (HACR per NEC).
Install power wiring and properly sized disconnect switch.

NOTE

 - Units are approved for use only with copper

conductors. Ground unit at disconnect switch or
connect to an earth ground.

SIZE CIRCUIT AND INSTALL SERVICE

DISCONNECT SWITCH

NOTE

 - 24VAC, Class II circuit connections are made

in the control panel.

Install room thermostat (ordered separately) on an inside
wall approximately in the center of the conditioned area
and 5 feet (1.5m) from the floor. It should not be installed
on an outside wall or where it can be affected by sunlight
or drafts.

THERMOSTAT

5 FEET

(1.5M)

INSTALL THERMOSTAT

SERVICE

DISCONNECT

SWITCH

MAIN FUSE BOX/

BREAKER PANEL

FIGURE 11

Summary of Contents for 18

Page 1: ...vice clearance of 30 in 762 mm must be maintained on one of the sides adjacent to the control box Clearance to one of the other three sides must be 36 in 914 mm Clearance to one of the remaining two sides may be 12 in 305 mm and the final side may be 6 in 152 mm A clearance of 24 in must be maintained between two units 48 in 1219 mm clearance required on top of unit See NOTES See NOTES See NOTES S...

Page 2: ...all unit level or if on a slope maintain slope tolerance of 2 degrees or 2 inches per 5 feet 50 mm per 1 5 m away from building structure GROUND LEVEL MOUNTING SLAB BUILDING STRUCTURE DISCHARGE AIR SLAB MOUNTING FIGURE 3 STEP 2 REFRIGERANT PIPING Flush ing Existing Line Set and Indoor Coil Flush the existing line set per the following instructions CAUTION DO NOT attempt to flush and re use existin...

Page 3: ...en low pressure rises above 40 psig DO NOT REPLACE COMPRESSOR LIQUID LINE FILTER DRIER INSTALLATION The provided filter drier must be field installed in the liquid line between the outdoor unit s liquid line service valve and the indoor coil s metering device fixed orifice or TXV as illustrated in figure 4 This filter drier must be installed to ensure a clean moisture free system OUTDOOR UNIT LIQU...

Page 4: ...IQUID LINE TO THE SUCTION LINE FLOOR JOIST OR ROOF RAFTER REFRIGERANT LINE SET INSTALLING HORIZONTAL RUNS NOTE Similar installation practices should be used if line set is to be installed on exterior of outside wall PVC PIPE FIBERGLASS INSULATION CAULK OUTSIDE WALL SUCTION LINE WRAPPED WITH ARMAFLEX LIQUID LINE OUTSIDE WALL LIQUID LINE SUCTION LINE WOOD BLOCK BETWEEN STUDS STRAP WOOD BLOCK STRAP S...

Page 5: ... unit s liquid line orifice housing LOW HIGH EXISTING INDOOR UNIT GAUGE MANIFOLD CYLINDER CONTAINING CLEAN HCFC 22 TO BE USED FOR FLUSHING Positioned to deliver liquid refrigerant LIQUID LINE SERVICE VALVE INLET DISCHARGE TANK RETURN CLOSED OPENED RECOVERY CYLINDER RECOVERY MACHINE NEW OUTDOOR UNIT SUCTION LINE SERVICE VALVE SUCTION LIQUID 1 A HCFC 22 cylinder with clean refrigerant positioned to ...

Page 6: ...ur the ends The pipe must remain round Do not crimp end of the line Remove service cap and core from both the suction and liquid line service ports 1 2 ANGLE TYPE SERVICE VALVE SERVICE PORT CORE SERVICE PORT CAP SERVICE PORT CORE SERVICE PORT CAP CUT AND DEBUR LINE SET SIZE MATCHES SERVICE VALVE CONNECTION COPPER TUBE STUB SERVICE VALVE CONNECTION REFRIGERANT LINE DO NOT CRIMP SERVICE VALVE CONNEC...

Page 7: ...ve all water saturated cloths WHEN BRAZING LINE SET TO SERVICE VALVES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WRAP SERVICE VALVES To help protect service valve seals during brazing wrap water saturated cloths around service valve bodies and copper tube stubs Use additionalwater saturated cloths underneath the valve body to protect the base paint 4 FLOW NITROGEN Flow regulat...

Page 8: ...ard either the flare seal cap or flare nut with copper flare seal bonnet from the equalizer line port on the suc tion line as illustrated in the figure below B Remove the field provided fitting that temporarily reconnected the liquid line to the indoor unit s distributor assembly INDOOR EXPANSION VALVE INSTALLATION C Install one of the provided Teflon rings around the stubbed end of the check expa...

Page 9: ...unit E After a few minutes open one of the service valve ports and verify that the refrigerant added to the system earlier is measurable with a leak detector F After leak testing disconnect gauges from service ports After the line set has been connected to the indoor and outdoor units check the line set connections and indoor unit for leaks Use the following procedure to test for leaks A Connect t...

Page 10: ...g off the vacuum pump and closing the manifold gauge valves F When the absolute pressure requirement above has been met disconnect the manifold hose from the vacuum pump and connect it to a cylinder of HFC 410A positioned to deliver liquid refrigerant Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and indoor unit G Perform the following A Connect low side ...

Page 11: ... Use copper wire only with this product CAUTION Failure to use properly sized wiring and circuit breaker may result in property damage Size wiring and circuit breaker s per unit rating plate CAUTION ELECTROSTATIC DISCHARGE ESD Precautions and Procedures Electrostatic discharge can affect electroniccomponents Takecareduring unitinstallationandservice toprotectthe unit s electronic controls Precauti...

Page 12: ...tat wire control wires gauge per table above NOTE Do not bundle any excess 24VAC control wires inside control panel Install low voltage wiring from outdoor to indoor unit and from thermostat to indoor unit as illustrated A Run 24VAC control wires through hole with grommet and secure with provided wire tie B Make 24VAC thermostat wire connections Locate the two wires from the contactor and make con...

Page 13: ... wiring for loose connections 3 After evacuation is complete open the liquid line and suction line service valve stems to release the refrigerant charge contained in outdoor unit into the system 4 Replace the stem caps and tighten to the value listed in table 2 5 Check voltage supply at the disconnect switch The voltage must be within the range listed on the unit s nameplate If not do not start th...

Page 14: ...ly use a manifold gauge set that features low loss anti blow back fittings Manifold gauge set used with HFC 410A refrigerant systems must be capable of handling the higher system operating pressures The gauges should be rated for use with pressures of 0 800 psig on the high side and a low side of 30 vacuum to 250 psig with dampened speed to 500 psi Gauge hoses must be rated for use at up to 800 ps...

Page 15: ... it as needed Disposable filters should be replaced with a filter of the same type and size Check the indoor unit drain line for obstructions monthly during the cooling season The indoor evaporator coil is equipped with a drain pan to collect condensate formed as your system removes humidity from the inside air Have your installer show you the location of the drain line and how to check for obstru...

Page 16: ... loose worn or damaged connections Confirm proper voltage plus amperage indoor unit 2 Inspect and clean or replace air filters in indoor unit 3 Check the cleanliness of indoor blower and clean blower if necessary 4 Inspect the evaporator coil Indoor drain pans and condensate drains for rust debris obstructions leaks or cracks Pour water in pans to confirm proper drainage from the pan through to th...

Page 17: ...y Air Temperature Ambient Temperature Return Air Temperature System Refrigerant Charge Refer to manufacturer s information on unit or installation instructions for required subcooling and approach temperatures Subcooling A B SUBCOOLING Saturated Condensing Temperature A minus Liquid Line Temperature B Approach A B APPROACH Liquid Line Temperature A minus Outdoor Air Temperature B Indoor Coil Tempe...

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