Air UCP206-103D3 Maintenance Manual Download Page 1

 

Blower 

Maintenance

 

TB-33, Rev. 01 

Date: 

08-14-2020

 

Written By: 

FO 

Page 

1

 of 

12

 

 

 

 

www.air-eng.com / (706)364-0010 / 1765 Tobacco Rd., 30906  Augusta,GA USA 

This section contains general maintenance instructions for your Blower unit. For specific information about 

maintenance of components, particularly for special application blowers, contact AIR. 

 

Contents 

1.  General Motor Maintenance ..............................................................................................................................2 
2.  Drive Maintenance .............................................................................................................................................2 

2.1. 

Belt Tension Adjustment ............................................................................................................................3 

2.2. 

Sheave Aligment .........................................................................................................................................4 

3.  Bearing Maintenance .........................................................................................................................................7 

3.1. 

Bearings NTN ..............................................................................................................................................7 

3.2. 

Bearings - DODGE .......................................................................................................................................7 

4.  Blower Wheel and Shaft Maintenance ...............................................................................................................9 
5.  Structural Maintenance ......................................................................................................................................9 
6.  Troubleshooting Guidelines ............................................................................................................................ 10 

6.1. 

Troubleshooting Performance Problems ................................................................................................ 10 

6.1.1. 

Air Capacity Problems ...................................................................................................................... 10 

6.1.2. 

Noise ................................................................................................................................................ 10 

6.1.3. 

Vibration .......................................................................................................................................... 10 

6.1.4. 

Motor Problems............................................................................................................................... 11 

6.1.5. 

Drive Problems ................................................................................................................................ 11 

6.1.6. 

Bearing Problems............................................................................................................................. 11 

7.  Lubrication (Only applies to DODGE bearings): ............................................................................................... 12 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for UCP206-103D3

Page 1: ...contact AIR Contents 1 General Motor Maintenance 2 2 Drive Maintenance 2 2 1 Belt Tension Adjustment 3 2 2 Sheave Aligment 4 3 Bearing Maintenance 7 3 1 Bearings NTN 7 3 2 Bearings DODGE 7 4 Blower W...

Page 2: ...the motor nameplate It must be emphasized that excessive lubrication i e a quantity of grease greater than that recommended on the motor nameplate can result in the increase of bearing temperatures l...

Page 3: ...the belt until the large O ring is even with the original location of the belt For a single belt drive the tensiometer should be depressed until the large O ring is lined up with the bottom of the st...

Page 4: ...9 3 8 1 6 2 7 1 10 0 8 8 6 8 AX 3 5 1 4 4 3 4 3 1 4 0 5 5 4 8 3 7 4 1 5 0 6 0 5 2 4 0 5 1 6 7 5 9 4 5 BX 4 6 10 0 8 7 6 7 4 7 5 6 11 0 9 5 7 3 5 7 7 0 11 5 9 9 7 6 7 1 12 0 10 1 7 8 5V 7 1 10 3 16 5...

Page 5: ...lect and attach the appropriate V guides as shown in figure 2 3 The units are provided with strong magnets and V guides Place the V guides of the first unit in the groove of the first pulley and press...

Page 6: ...e shims beneath the front or rear feet of the moveable machine until the laser line is parallel to the reference lines as per figure 11 6 2 Elimination of horizontal angle misalignment Move the machin...

Page 7: ...interchangeable Maintain cleanliness of components and bearings to prevent bearing contamination 3 1 Bearings NTN Apply to models UCP206 103D3 UCP207 107D3 Inspect and tighten all bearing collar and...

Page 8: ...lding power it is highly recommended that setscrews be replaced with new hardware after any disassembly operation For D LOK mounted bearings Be sure collar is square and tight against shoulder on inne...

Page 9: ...result in rapid deterioration or breakdown of the grease All bearings are filled with grease before leaving the factory When the fans are started the bearings may discharge excess grease through the s...

Page 10: ...and horsepower may be up If resistance is higher than anticipated air volume will be down 2 Fan speed is not at design speed 3 Air density not at design values Also check air performance measurement t...

Page 11: ...ith VFD a high pitch motor noise may be associated with the harmonic natural frequency of the motor and the switching frequency of the VFD Changing the VFD switching frequency parameter may solve the...

Page 12: ...re lithium base Use the greases shown on the bearing decal Do not mix the bases without completely purging out the initial grease Initially follow the lubrication instruction on the side of the fan Th...

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