Air Lift Air Lift 1000 60818 Installation Manual Download Page 1

Page: 1 / 18

For maximum effectiveness and safety,

please read these instructions completely

before proceeding with installation.

Failure to read these instructions can result in an

incorrect installation.

MN-753 • (021709) • ECR 8900

INSTALLATION GUIDE

Cover image
may not depict
actual kit.

Kit 60818

Dodge 1500 Pickup,

2WD & 4WD

Summary of Contents for Air Lift 1000 60818

Page 1: ...e instructions completely before proceeding with installation Failure to read these instructions can result in an incorrect installation MN 753 021709 ECR 8900 INSTALLATION GUIDE Cover image may not d...

Page 2: ......

Page 3: ...stallation 6 Checking for Leaks 7 Fixing Leaks 7 Before Operating 8 Installation Checklist 8 Post Installation checklist 8 Product Use Maintenance and Servicing 9 Suggested Driving Pressure and Maximu...

Page 4: ...hicle including passengers and cargo This number along with other weight limits as well as tire rim size and inflation pressure data is shown on the vehicle s Safety Compliance Certification Label Pay...

Page 5: ...1 Installing the Air Lift 1000 System Missing or damaged parts Call Air Lift customer service at 800 248 0892 for a replacement part STOP Fig 1 GETTING STARTED 1 Jack up the rear of the vehicle or rai...

Page 6: ...level the load or compensate for axle torque transfer in racing applications Dual air lines are used in this case TEE AIR LINE ROUTING TO PREVENT THE AIR LINE FROM MELTING MAINTAIN AT LEAST 8 203 2MM...

Page 7: ...as shown Fig 8 The rubber washer serves as an outside weather seal 10 Slide the air line clamp over the air line Push the air line onto the fitting covering all barbs Using pliers slide the air line c...

Page 8: ...e location and cut off excess 9 Slide a clamp onto the air line and push the air line over the fitting covering all the barbs With pliers slide the air line clamp forward until if fully covers the bar...

Page 9: ...R loss after initial installation is normal Retest for leaks if the loss is more than 5 PSI 34BAR FIXING LEAKS 1 If there is a problem with the inflation valve a Check the valve core by tightening it...

Page 10: ...that might rub against them Be sure to check the tire brake drum frame shock absorbers and brake cables Leak test before road test Inflate the air springs to 30 PSI 2 1BAR check all connections for le...

Page 11: ...vehicle by the frame make sure the system is at a minimum pressure 5 PSI 34 Bar to reduce tension on the suspension brake components Use of on board leveling systems do not require deflation or discon...

Page 12: ...the vehicle on a hoist for service work damage the air springs No The vehicle can be lifted on a hoist for short term service work such as tire rotation or oil changes However if the vehicle will be...

Page 13: ...the air bags have bottomed out increase the pressure Fig 13 5 Adjust the pressure up and down to find the best ride 6 If the vehicle rocks and rolls adjust the air pressure to reduce movement 7 It ma...

Page 14: ...er If there is a problem with the price Contact Information Mailing address P O Box 80167 Lansing MI 48908 0167 Shipping address 2727 Snow Road for returns Lansing MI 48917 Phone Toll free 800 248 089...

Page 15: ...13 MN 753 Air Lift 1000 Notes...

Page 16: ...14 MN 753 Air Lift 1000 Notes...

Page 17: ...15 MN 753 Air Lift 1000 Notes...

Page 18: ...0 www airliftcompany com Thank you for purchasing Air Lift products the professional installer s choice Need Help Contact our customer service department by calling 800 248 0892 For calls from outside...