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PORTABLE INVERTER GENERATOR

GEN2000W120V

READ AND UNDERSTAND THE MANUAL PRIOR TO USING.

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2018-08-06 (REV:01)

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Summary of Contents for GEN2000W120V

Page 1: ...PORTABLE INVERTER GENERATOR GEN2000W120V READANDUNDERSTANDTHEMANUALPRIORTOUSING 2018 08 06 REV 01 ...

Page 2: ...efore usingthisproduct pleasereadthismanual thoroughlyandfollow theinstructionscarefully CONTENTS SAFETY INFORMATION 2 CONTROLS FEATURES 4 PRE OPERATION CHECK 7 OPERATION 9 PERIODIC MAINTENANCE 14 TROUBLESHOOTING 17 STORAGE 18 SPECIFICATION 19 WIRING DIAGRAM 20 ...

Page 3: ...hangeyourclothes Whenoperatingortransportingthegenerator besureitiskeptupright Ifittilts fuelmayleakfromthecarburetoror fueltank ENGINE AND MUFFLER MAY BE HOT Placethegeneratorinaplacewherepassers byorchildrenarenotlikelytotouchthegenerator Avoidplacinganyflammablematerialsneartheexhaustoutletduringoperation Keepthegeneratoratleast3feetfrombuildingsorotherequipment ortheenginemayoverheat Avoidoper...

Page 4: ...TES Donotconnectthegeneratortocommercialpoweroutlet Donotconnectthegeneratorinparallelwithanyothergenerator SAFETY SYMBOLS Caution Theusershouldbeawareofageneralhazard DangerousVoltage Flammable HotSurface Donottouch ...

Page 5: ...10 Oilfillercap 11 Fueltankcap 12 Fuelfilter 13 ACpilotlight 14 Overloadindicatorlight 15 Oilwarninglight 16 Economycontrolswitch 17 DC12Voutput 18 USBoutput 19 AutoGenStart 20 Ground earth terminal 21 ACprotector20A 22 ACreceptacle 23 DCprotector 24 Outputreset 25 Enginestart EC5receptacle 26 Engineswitch 1 2 3 5 4 6 9 8 7 10 11 12 16 15 14 13 17 18 20 22 24 19 23 21 25 26 ...

Page 6: ...ginecanbestarted STOP Ignitioncircuitisswitchedoff Theenginewillnotrun START Startingcircuitisswitchedon Thestartermotorstarts ECONOMY CONTROL SWITCH When the economy control switch is turned ON the economy control unit will control the engine speed according to the connected load The resultsaremoreefficientfuelconsumptionandlessnoise FIG 5 DC CIRCUIT PROTECTOR The DC circuit protector turns off a...

Page 7: ... Reduce the load on the generator to ensure that the total load is within theratedpower AUTO GEN START Theautogenstartcontrolstheignitionsystem FIG 8 Whenthecircuitofthisplugisconnectedthestartermotorstarts Whenthecircuitofthisplugisdisconnectedtheenginewillstop FIG 8 FIG 7 RESET AUTO GEN START ...

Page 8: ... above the top of the fuel filter or it may overflow when thefuelheatsuplaterandexpands Wipeoffspilledfuelthoroughlybeforestartingengine Keepawayfromopenflame CHECK ENGINE OIL Make sure the engine oil is at the upper level of the oil filler hole Add oil asnecessary FIG 10 Removeoilfillercapandchecktheengineoillevel Ifoillevelisbelowthelowerlevelline refillwith recommendedoilto upper level line Do ...

Page 9: ...ic starting system a The battery for electric starter should be fixed on the handle of generator FIG 13 b Connectthebatterytothesocketonthecontrolpanelwiththecable forbattery FIG 14 NOTE Makesurethebatteryisfullychargedbeforeusing Avoidpoorcontactbetweenbatteryandsocketoncontrolpanel The battery also can be used as a power bank please find the detailsinthemanualforbattery FIG 14 FIG 12 FIG 13 ENGI...

Page 10: ... 16 3 Whenstarting the generator for the first time press the primer bulb 6timesbeforeattemptingtostart FIG 17 4 Turn the choke lever to the CHOKE position Not necessary iftheengineiswarm FIG 18 5 Pull the starter handle slowly until resistance is felt This is the Compression point Return the handle to its original position and pull swiftly Do not fully pull out the rope After starting allow the s...

Page 11: ...position FIG 22 5 Warmuptheenginewithoutaloadforafewminutes C Auto start 1 MakesurethefuelcockleverisintheONposition 2 Makesurethechokeleverisinthe RUNposition 3 MakesuretheengineswitchisintheRUNposition 4 Connect the cable to Auto Gen Start plug As soon as the generator receives the start signal the generator will start If the generator does not start successfully it will try to start again Gener...

Page 12: ...rises The electronic breaker will then activate stopping power to the generator in order to protect the generator and any connected electric devices The output pilot light green will flicker and the overload indicator light red will turn on then the engine will stop running If so followthefollowingsteps FIG 26 a Turnoffanyconnectedelectricdevicesandstoptheengine b Reduce the total wattage of conne...

Page 13: ...especific gravity for thefullycharged batteryshall bewithin 1 26 to1 28 Itisrecommendedtocheckeveryhour FIG 28 b Connect the DC output socket and the battery terminals using the charging leads The leads must be connected making sure the and arecorrect FIG 29 CAUTION Be sure the economy control switch is turned OFF while charging thebattery FIG 28 3 2 1 C Specific gravity 20 3 47AH 20HR 2 35AH 20HR...

Page 14: ...G THE ENGINE 1 Turn off the power switch of the electric device or disconnect any electricdevices FIG 30 2 TurntheengineswitchtoSTOPposition FIG 31 3 TurnthefuelcocklevertoOFF FIG 32 FIG 31 FIG 30 FIG 32 STOP OFF ...

Page 15: ...Clearance Check and adjust when engine iscold FuelLine Check fuel hose for crack or damage Replaceifnecessary Exhaust System Check for leakage Retighten or replacegasketifnecessary Checkmufflerscreen Clean replaceifnecessary Carburetor Checkchokeoperation Cooling system Checkfandamage Starting system Checkrecoilstarteroperation Idlespeed Checkandadjustengineidlespeed Fittings Fasteners Check all f...

Page 16: ...dtightenthescrew Recommendedengineoil seepage19 APIService SJ CAUTION Besurenoforeignmaterialentersthecrankcase Donottiltthegeneratorwhenaddingengineoil Thiscouldresultin overfillinganddamagetotheengine AIR FILTER Cleaningyourairfilterneedstobepartofyourmaintenanceregime The airfilterensures thatthe airenteringthecombustionchamberisasclean as possible Contaminated air wears on the engine caused by...

Page 17: ...decolor TanColor StandardSparkPlug A5RTC TORCH SparkPlugGap 0 6 0 7mm 0 024 0 028in FUEL TANK FILTER 1 Removethefueltankcapandfilter 2 Cleanthefilterwithsolvent Ifdamaged replace 3 Wipethefilterandinsertit FIG 38 WARNING Besurethetankcapistightenedsecurely MUFFLER SCREEN WARNING The engine and muffler will be very hot after the engine has been run Avoid touching the engine and muffler while they a...

Page 18: ...ppliedtocombustionchamber Nofuelintank Supplyfuel Fuelintank TurnfuelcockknobtoON Cloggedfuelline Cleanfuelline Cloggedcarburetor Cleancarburetor 2 Engineoilsystem Oillevelislow Addengineoil 3 Electricalsystems Poorspark Sparkplugdirtywithcarbonorwet Removecarbonorwipesparkplugdry Faultyignitionsystem Consultdealer 4 Compressioninsufficient Wornoutpistonandcylinder Consultdealer 5 Generatorwon tpr...

Page 19: ... ENGINE 1 Remove the spark plug pour in about one tablespoon of SAE 10W30 or 20W40 motor oil into the spark plug hole andreinstallthesparkplug 2 Usetherecoilstartertoturntheengineoverseveraltimes withignitionoff 3 Pulltherecoilstarteruntilyoufeelcompression 4 Stoppulling 5 Cleanexteriorofthegeneratorandapplyarustinhibitor 6 Storethegeneratorinadry well ventilatedplace withthecoverplacedoverit 7 Th...

Page 20: ...re Stroke mm mm 56 46 Displacement 114cc Max Output 2 5KW 4500rpm Fuel UnleadedAutomobileGasoline FueltankCapacity 0 95gal RatedContinuousOperation 4 6hr 50 Load Lubricatingoil SAE10W30 LubricatingoilCapacity 0 52liter StartingSystem Electric RecoilStarter Ignitionsystem C D I SparkPlug Type A5RTC TORCH DIMENSION Unitdimension L W H 20 66 11 10 17 32in Boxdimension L W H 21 85 12 6 18 3in UnitWeig...

Page 21: ...TCH STEPPER MOTOR ASSY GRAY BLACK WHITE PI Gr PINK BL W ORANGE O W WHITE P PURPLE W BL P W IGNITION COIL BL O R Y G P Gr R BL R Y G FUSE 5A O Y W R BL O R Y W BL Bu YELLOW GREEN Y G DC WINDING GROUND TERMINAL Bu Bu RECTIFIER DC 12V OUTPUT R DC PROTECTOR 6A R BL BL Bu Bu DC 5V OUTPUT BL W Y G AC OUTPUT R BU OUTPUT RESET BL BL BL W W SUB WINDING MAIN WINDING FUSE 15A R BL EC5 R BL YELLOW Y BL Bu BLA...

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