AIMS Power CON120AC12/24VDC User Manual Download Page 1 | Manualshive

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AC CONVERTER / BATTERY CHARGER

User’s

Manual

MODEL #:

CON120AC12/24VDC

Listed to UL 458 and CSA 22.2 NO. 107.1

Standards

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Summary of Contents for CON120AC12/24VDC

Page 1: ...AC CONVERTER BATTERY CHARGER User s Manual MODEL CON120AC12 24VDC Listed to UL 458 and CSA 22 2 NO 107 1 Standards ...

Page 2: ... 1 General Description 5 1 1 Features 5 2 Installation and Operation 6 2 1 Front Panel Description 6 2 2 Rear Panel Description 7 2 3 DC Output Battery Connection 8 2 4 AC Input Connection 9 2 5 Parallel Connection 9 3 Troubleshooting 9 4 Specifications 10 ...

Page 3: ...a an nt t S Sa af fe et ty y I In ns st tr ru uc ct ti io on ns s CAUTION 1 Installation and service should be performed by a qualified service technician High voltage is present inside unit Incorrect installation or use may result in risk of electric shock or fire No user serviceable parts inside the unit 2 Remove all sources of power utility and battery power before servicing or installing 3 Ris...

Page 4: ...s mounted in a well ventilated compartment Add distilled water in each cell until battery acid reaches level specified by battery manufacturer This helps purge excessive gas from the cells Do not overfill For a battery without cell caps carefully follow manufacturers charging instructions only for flooded batteries 6 Charger location installation In an event of failure the unit could produce arcs ...

Page 5: ...le 12Vdc or 24Vdc output The AIMS Power AC Converter Battery Charger provides the flexibility for almost any application and the large charging capacity of 75 amps gets the job done quickly 1 1 1 1 F Fe ea at tu ur re es s Three stage variable charging voltage algorithm for maximizing the battery lifetime Bulk absorb and float Large charging capacity design 75 Amp for 12Vdc 37 5 Amp for 24Vdc less...

Page 6: ...input AC source s status OFF Flip the switch to OFF CSB10L1224 will turn off BTS Port Connect the BTS to this port A battery temperature sensor BTS can be used to ensure proper charging of the batteries based on temperature Installing a BTS extends battery life by preventing overcharging in warm temperatures and undercharging in cold temperatures Ground Terminal Connect the GND to the Ground Termi...

Page 7: ...er temperature Blinking 2s Off Off Output over voltage Solid Blinking 0 5s Off Output over current Solid Solid Off Input over Under voltage Frequency Solid Off Off Constant current Constant Voltage Off Solid Solid Float stage Off Blinking 2s Solid Battery over temperature Off Blinking 2s Off Battery Type Select The AC Converter can charge four types of batteries which can be set using the dial swi...

Page 8: ...ak ke er r Step 1 Follow battery polarity guide located near battery terminal Place the battery cable ring terminal over AC Converter Battery Charger s battery terminal Tighten the M6 12 Screw Do not place anything between the flat part of battery terminal and the battery cable ring terminal or overheating may occur Figure 1 Battery to Charger cable connection Caution DO NOT place anything between...

Page 9: ...f 10A AC voltage range of 70Vac to 145Vac 2 2 5 5 P Pa ar ra al ll le el l C Co on nn ne ec ct ti io on n To get more charge current the Battery Charger can be connected in parallel configuration Maximum of two units can be connected in parallel For example in 12Vdc mode connecting 2 Battery Chargers in parallel can get maximal 150Amp charging current In 24Vdc mode the paralleled system can reach ...

Page 10: ...matically de rate to 50 of full load current Frequency 40Hz to 70Hz Nominal Input Current at Rated Output 9Aac Voltage Measurement Accuracy 8Vac Frequency Measurement Accuracy 1Hz 4 4 2 2 O Ou ut tp pu ut t Nominal Voltage 12 24Vdc manual adjustable Output Current Input voltage 96 145V output current 75A for 12V mode output current 37 5A for 24V mode Input voltage 70 96V output current 37 5A for 1...

Page 11: ...ernal temperatures of the charger will be measured by NTC Based on these measurements unit will shut down if the temperature exceeds 105 C Unit will restart when environment temperature cools to 95 C BTS Battery Temperature Sensing The battery temperature sensor allows the charge controller to continuously adjust charge voltage charge current based on actual battery temperature When the battery te...

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