Agria 8100 211 Operating Instructions Manual Download Page 1

 

 

Translation of the original Operating In-
structions

 

 

Weed brush

 

agria 8100

 

 
 
 
 
 
8100 211, 8100 214 

 

 

  

Before commissioning please read the operating in-
structions and note the safety and warning information! 

 

  

Operating Instructions No. 998 465    06.18 

 

  

Summary of Contents for 8100 211

Page 1: ...e original Operating In structions Weed brush agria 8100 8100 211 8100 214 Before commissioning please read the operating in structions and note the safety and warning information Operating Instructions No 998 465 06 18 ...

Page 2: ...use genuine Agria spare parts The technical data illustrations and dimensions provided in these operating instructions are non binding No claims may be derived from them We reserve the right to make im provements without amending this manual Scope of delivery please check Base unit Tool kit Original Operating Instructions Original engine operating instructions Machine identity card in envelope on ...

Page 3: ...Oil lubrication point Fuel Brush swivelling Brush drive Wheel drive Wheel drive ON Wheel drive OFF Slow Fast forward reverse Open unlocked Closed locked Attachment point for re covery lashing towing Maintenance interval Before each start up After each cleaning in particularly with a high pressure cleaner Annually See separate engine op erating instructions agria Service contact your agria service ...

Page 4: ...4 agria 8100 Designation of parts Fig A ...

Page 5: ...mping lever for lateral splash guard adjustment 8 Eyebolt 9 Clamping lever for splash guard height adjustment 10 Splash guard 11 Clamping lever for front tilting of weed brush 12 Weed brush 13 Clamping lever for weed brush inclination 14 Brush drive clutch 15 Drive sprocket 16 Lynch pin 17 Transmission 18 Rocker for forward reverse 19 Nameplate 20 Lever for steering bar height adjustment 21 Steeri...

Page 6: ...eed regulating lever 17 Safety circuit 17 Engine stop switch 17 Clutch 18 Forward reverse gears 18 Steering bar 19 Driving wheels 19 Adjusting the brush head 20 Adjusting the splash guard 21 Swivelling the weed brush 21 Loading straps 22 4 Commissioning and Operation 23 Commissioning 23 Danger zone 24 Before starting the engine 25 Starting the engine 26 Stopping the engine 27 Working 27 Working on...

Page 7: ...General 40 Cleaning 41 Storage 42 Electrical diagram 43 Labels 44 6 Troubleshooting and Remedies 45 Petrol engine 45 Machine 47 7 Decommissioning Disposal 48 Paints Wear parts 49 Inspection and Maintenance Overview 50 Lubrication plan 52 Designation of parts Fig B 54 Petrol engine 54 Declaration of Conformity 55 ...

Page 8: ... user s own Intended use also includes observance of the operating servicing and mainte nance conditions stipulated by the man ufacturer Unauthorized changes to the machine especially to the safety equipment may lead to increased levels of danger which would rule out any manufacturer liability for resulting damage When using the machine on public roads and when being transported the national road ...

Page 9: ...n is not permitted Driving behaviour steering and possi bly braking capability and tipping be haviour are influenced by attached or suspended devices and loads Therefore ensure adequate steering and braking capability Match the operating speed to the condi tions Do not adjust the setting of the engine speed governor A high speed increases the risk of accidents Working area and danger zone The work...

Page 10: ...on key models remove the ignition key otherwise remove the spark plug connector Implements Attach an implement only when engine and implement drive are switched off Prior to attaching and starting the im plement read and observe the operating instructions of the implement Use adequate tools and wear gloves to replace implements and parts thereof Secure machine and implements against rolling away p...

Page 11: ... sure fuel is of the specified quality Store fuel in approved containers only Drain fuel only outdoors and into suita ble containers In the interests of safety replace the fuel tank cap and other tank caps if dam aged Store anti corrosion agents and stabi lizer fluids out of the reach of children If sickness and vomiting occur consult a doctor immediately In the event of con tact with the eyes rin...

Page 12: ...1 Safety Instructions 12 Weed brush agria 8100 Electrical system Persons with cardiac pacemakers are not allowed to touch the energized parts of the ignition system as long as the engine is running ...

Page 13: ...ep a safe distance from the brush when the engine is run ning Do not touch any moving machine parts Wait until they are at a complete standstill Keep a safe distance when the engine is running Staying in the danger zone is prohibited The engine exhausts contain poisonous gas Keep your distance Never run the engine in a closed room Handle hot engine components with caution Refuel only when the the ...

Page 14: ...Oil filling volume approximately 1 0 l Brush transmission Worm gear permanent lubrication Gear oil Traction transmission and brush drive clutch gearbox oil SAE 90 API GL5 Travel speeds Forward 1 2 km h Reverse 0 8km h Steering bar Height adjustment without tools Tyres 3 50 6 field profile Tyre pressure 0 8 bars Noise Sound pressure level at the ear of the operator LpA dB to EN ISO 11201 Sound powe...

Page 15: ...pm Spark plug NGK BPR6ES Electrode gap 0 7 0 8 mm Ignition Electronic magneto ignition contactless fixed ignition point radio interference suppressed to VDE 0879 Starting device Cable pull starter Fuel Commercially available car petrol Octane rating see engine operating instructions Fuel consumption 313 g kWh Capacity of the fuel tank 3 1 l Air filter Paper filter element with foam prefilter Engin...

Page 16: ...sing the engine at a higher speed than necessary for the work in hand applies even after the running in period High speeds are detrimental to all engines and significantly reduce their service life This especially ap plies for no load operation Over revving the engine letting it roar can result in immediate damage Cooling The engine is cooled with an air blower Keep the fan grille at the cable pul...

Page 17: ...ine continues running Operating position To operate the ma chine press down the levers A 2 A 3 This establishes a non positive connection be tween motor and gearbox The safety circuit must be operated in two steps 1 Pull the locking strap unlatch 2 Actuate the safety clutch lever downwards Never tamper with the safety circuit Never tie up the safety lever The safety circuit is also used as emer ge...

Page 18: ...lipping dur ing work a clearance of 1 2 mm is set at the hand lever at the factory Check the clutch play after the first hour of Operation Adjust it if nec essary see Maintenance and Care Note Park the weed brush only when the drives are switched off see section Storage on page 42 Failure to do so can cause clutch problems Forward reverse gears The weed brush is equipped with a forward gear and a ...

Page 19: ...g bar height adjustment Press the notch lever A 20 down until the notches are released Move the handlebar to the required level Release the notch lever and ease the han dlebar in a notch so that the notch lever swings fully up to its home position Driving wheels The drive wheels are secured to the wheel shaft with lynch pins A 16 which makes it possible to attach and remove the wheels ...

Page 20: ...ead forward Tighten both clamping screws again with maximum hand force With these settings fatigue free and low vibration working is possible Any deviations from this e g brush with too much forward inclination can lead to stronger vibrations on the steering bar or to greater lateral forces With the described setting a weed strip of approx 5 7 cm width is processed on the right hand side of the ma...

Page 21: ...of the splash guard Open the clamping screw for the height ad justment A 9 by approx 1 2 turn and adjust the splash guard as required Next tighten the clamping screw The protective cloth must be replaced if it is worn down to such an extent that it can no longer be adjusted to touch the ground Swivelling the weed brush To remove vegetation along the edges walls kerbstones etc optimally you can swi...

Page 22: ...ent points for towing recovery securing for safe transport and loading the machine Lashing to other points may result in dam age Check straps for damage and replace if neces sary Do not use sharp edged load carrying equipment e g sharp edged hooks eyes etc Never walk or stand under suspended loads Danger to life ...

Page 23: ...g but do not go beyond the maximum level Engine operating instructions To avoid starting problems the fuel tank must be completely full for the initial startup and after extended periods of machine standstill This engine runs smoothly with conventional unleaded regular and premium petrol also E10 as well as Super plus Do not add oil to petrol Only use fresh clean fuel no older than 3 months and on...

Page 24: ...st be switched off immediately and not restarted until this area is clear The user is responsible for third parties in the working area entire area to be worked on If the adjustment of the brush deviates from this setting the danger zone must be redefined as the direction of movement of possible parts that may be thrown away can be at right angles to the direction of travel or forward in the direc...

Page 25: ... and in protection position Never start or allow the engine to run in enclosed rooms or rooms that are not venti lated It is essential to ensure for sufficient ventila tion and a quick extraction of the exhaust fumes The exhaust fumes contain carbon monoxide that is highly toxic when inhaled Handle hot engine components with caution The silencer and other engine parts get very hot when the engine ...

Page 26: ...e stop switch B 14 to operating position I 4 Set speed regulating lever A 4 to approxi mately 1 3 throttle 5 Start the engine from outside the hazard zone Hold the starter rope at the starter handle B 7 and pull it out vigorously and rapidly to start the engine Guide the handle back af ter the engine has started Do not allow it to shoot back 6 Once the engine is running set the engine speed to min...

Page 27: ...op switch to O to switch off the engine Pull off the sparking plug connector protects against unauthorized use First allow the engine to cool down be fore storing in closed rooms Do not put the choke in the choke posi tion to stop the engine danger of fire Working Start the engine as described at Starting the engine See page 25 Wear hearing protection and solid shoes Check the function of the safe...

Page 28: ...ng Engage the gear with the rocker A 18 forward or backward see page 18 Slowly depress the clutch lever A 3 The weed brush starts moving At the end of the mowing work or in case of plugging Disengage both drives Switch off the engine If you have to clean the machine during work switch off the engine and remove the spark ing plug connector for safety reasons ...

Page 29: ...eversing watch out for obstacles to prevent stumbling or surprises When working on downhill slopes pay par ticular attention to the danger and working zone Be careful on downhill slopes The force of the rotating brush can pull the ma chine away from the operator In a critical working situation on a downhill slope raise the front of the machine so that the brush rotation has no additional influ enc...

Page 30: ...rly careful when you turn the machine or pull it towards your self Always switch off the working tools during a transport ride or when you drive to adjacent working areas Never change the basic setting of the engine Never allow the engine to overspeed Carefully start the engine in accord ance with the manufacturer s in structions Ensure that your feet are at a safe distance from the tools Never ap...

Page 31: ...bricants specified for engine and gearbox see Technical data For open lubricating points or nipple lubricating points we recommend bio lubricating oil or bio lubricating grease as specified in the operating instructions We recommend using bio anti corrosive oil to preserve machines and attachments do not apply on painted covers The oil can be brushed or sprayed on Bio lubricants and bio anti corro...

Page 32: ...ep sufficient distance to hot surfaces Check engine oil level Before each start up and after every 8 hours of operation Only with the engine switched off and on level ground Clean the oil filler plug and its environment Unscrew the oil filler plug wipe the oil dip stick with a clean cloth and reinsert it do not screw it in Remove the oil dipstick and check the oil level If the oil level is below t...

Page 33: ... hot dan ger of burns Clean oil filler neck B 11 and surrounding area Remove the oil dipstick B 11 and suck off the used oil Dispose of the used oil properly Fill in fresh engine oil If possible use a funnel or a similar device to fill in the oil Engine operating instructions For engine oil quality see Technical Data Fan grille After long periods of operation the cooling sys tem may become clogged...

Page 34: ... B 2 clean and free of dirt Ensure that no parts are bent or out of adjustment Exhaust Clean the surrounding area of the exhaust pipe B 9 at regular intervals from grass dirt and combustible debris There is a fire hazard Check before each start up Replace damaged exhaust parts Speed control The speed governor must be correctly adjusted in order to start operate and stop the engine at the correct s...

Page 35: ...fter the first 50 operating hours then after every 300 operating hours when the oil is at operating temperature Thoroughly clean oil filler plug 1 and oil drain plug 5 and their environment to pre vent dirt from getting into the gearbox Open the drain plug 5 collect the used oil in a suitable container and dispose of it properly Check the sealing rings 3 and 4 Replace them if necessary Screw the d...

Page 36: ...Change the oil at the brush drive clutch after the first 50 operating hours then after every 300 operating hours when the oil is at operating temperature Thoroughly clean oil filler plug and oil drain plug and their environment to prevent dirt from getting into the housing Unscrew and remove the oil dipstick suck off the used oil with the suction pump col lect it in a suitable container and dispos...

Page 37: ... attached with magnets Worn V belts must be replaced Only use genuine Agria special V belts The V belt for the brush drive 1 is retightened as follows Loosen the 8 screws fixing the clutch hous ing 2 and the locknut 3 Tighten the hexagon bolt 4 until the re quired belt tension is reached Tighten the lock nut 3 and the the 8 screws fixing the clutch housing 2 ...

Page 38: ...Install the wheels such that the tip of the tyre pattern points in driving direction seen from above This provides full traction power Only skilled specialists are allowed to repair and change tyres using suitable installation tools Weed brush and splash guard Before each start up and after every 8 oper ating hours check the firm seat of the central fastening screw Prior to each startup check weed...

Page 39: ...the lever is pressed downwards If necessary readjust the bowden cable adjust ing screws Safety circuit Check the function of the safety circuit before each startup and during each maintenance work Traction drive The traction drive must stop automatically when you release the lever A 3 If necessary readjust the bowden cable adjusting screw 1 Brush drive The brush drive drive must stop when you rele...

Page 40: ...art up check for escaping fuel and oil and eliminate the cause agria Service Regularly check nuts and bolts for tightness and retighten if necessary At least annually and after cleaning Lubricate all sliding or moving parts with bio lubricating grease or bio lubricating oil ...

Page 41: ...lubricating grease In addition lubricate the lubrication points on the machine immediately after cleaning with a high pressure cleaner and put the machine briefly into operation to press out the penetrated water To protect the bearings against penetrating dirt sap and water there shall be a grease collar at the bearing points Engine Only clean the engine with a cloth Do not spray with water as wat...

Page 42: ...e oil into the sparking plug hole Slowly crank the engine Reinstall the sparking plug and set the piston with the cable pull starter to com pression slowly pull at the starter handle until you can feel resistance The valves are now closed Slowly crank the engine every 2 3 weeks sparking plug connector removed and set the piston back to compression 3 Driving wheels Jack up the machine such that the...

Page 43: ...e and Repair Weed brush agria 8100 43 6 Cover the machine Cover the machine with a cloth or something similar Electrical diagram 1 Engine flywheel 2 Ignition coil unit 3 Sparking plug 4 Engine stop switch sw black ...

Page 44: ...for operating and safety instruc tions must be replaced 587 50 Hearing protection 757 09 Set of warning signs for sweeping machine weed brush 757 44 Traction drive 757 55 Speed 787 64 Attachment point 787 67 Engine warning image 794 26 Warning symbol for hot parts 105 952 Brush drive swivelling the brush ...

Page 45: ...tor not connected Connect sparking plug connector Fuel cock closed Open the fuel cock 26 54 Choke not actuated Actuate choke only for cold start 26 Engine stop switch to O Set engine stop switch to I position 26 Fuel tank empty or unsuitable fuel Fill fuel container with fresh fuel 23 Fuel line obstructed Clean fuel line agria Service Sparking plug defective Clean adjust or replace sparking plug B...

Page 46: ...h fuel Air filter contaminated Clean or replace air filter BM Incorrect carburettor adjust ment Adjust carburettor agria Service BM Petrol engine gets too hot Insufficient engine oil Top up engine oil immediately 32 Cooling air system restricted Clean fan grille Clean interior cooling fins agria Service 33 Air filter contaminated Clean air filter BM Carburettor incorrectly adjust ed Adjust carbure...

Page 47: ...d replace gasket agria Service Insufficient compression Have engine checked agria Service Air filter contaminated Clean air filter BM Machine Fault Possible cause Remedy Page Traction drive or brush drive does not come to a standstill when the drive is disen gaged hand lever released Manual clutch lever incorrectly adjusted Adjust the manual clutch lever agria Service 39 Excessive vibra tion Fixin...

Page 48: ... away Wear protective gloves After decommissioning the remaining fuel and oil must be drained and dis posed of in a correct and environmental ly compatible manner The machine consists of valuable raw materials which can be recycled and reused Take the machine including the remain ing technical fluids to a recycling facility for disposal Dispose of old batteries and elec trical electronic parts in ...

Page 49: ...ml 509 68 Spray paint black RAL 9005 Spray can 400 ml Wearing parts Machine 105 245 V belt for brush drive 105 246 V belt for traction drive 8194 211 Flat wire brush 8194 212 Mixed material brush 8194 213 Plait brush Engine Air filter insert set Honda GP160 759 99 Sparking plug NGK BPR6ES Tyre failure protection 713 13 Tyre sealant gel Can 1 litre Spare parts lists 997 164 Weed brush 997 145 Honda...

Page 50: ...fan grille K 34 Check or top up engine oil level K K BM Check central fastening screw of weed brush K K 38 Check gearbox oil levels K K 35 36 First engine oil change all others W W W BM Clean exhaust K 34 Clean sparking plug adjust elec trode gap K W BM Clean engine check bolts and nuts K 41 40 Check weed brush wear earlier if necessary W 38 Clean air filter insert W BM Replace air filter insert e...

Page 51: ... hoses W BM Check V belt W 37 All other inspection and maintenance tasks on the engine Engine A before each start up B after each cleaning especially with a high pressure cleaner BM See separate operating instructions for engine F maintenance tasks should be performed by your agria service centre J at least annually K inspection and maintenance tasks can be performed by the operator P position in ...

Page 52: ...e 32 2 Engine oil change 8 h 50 h J Page 33 3 Traction gearbox Check oil level A 8 h Page 35 4 Traction gearbox Oil change 50 h 300 h Page 35 6 Brush drive clutch Check oil level A 8 h Page 36 7 Brush drive clutch Oil change 50 h 300 h Page 36 9 Hand lever bearing etc J Page 40 ...

Page 53: ...operating instructions for engine F maintenance tasks should be performed by your agria service centre J at least annually K inspection and maintenance tasks can be performed by the operator P position in lubrication plan R as required W maintenance tasks can be performed by a specialist workshop after 2 years 6 after 6 years ...

Page 54: ...l engine 1 Air filter 2 Carburettor 3 Fuel tank cap 4 Fuel tank 5 Choke lever 6 Engine type no 7 Starter handle 8 Fan grille 9 Exhaust with contact guard 10 Sparking plug sparking plug connector 11 Oil dipstick 12 Engine oil drain plug 13 Fuel cock ...

Page 55: ...Weed brush agria 8100 55 Declaration of Conformity ...

Page 56: ...Agria Werke GmbH Bittelbronner Straße 42 D 74219 Möckmühl Tel 49 6298 39 0 Fax 49 6298 39 111 E Mail info agria de Internet www agria de Your local agria specialist dealer ...

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