background image

TEST

an

DRaIn

®

 V

alVE

 R

EpaIR

 K

IT

TEST

an

DRaIn

®

 V

alVE

 R

EpaIR

 K

IT

A

A

B

B

D

D

C

C

D

D

Repair Kit Includes: (1) adapter gasket (B), (1) ball (C), (2) valve seats (D), (1) stem 
packing (not shown, see Note 1) and (1) stem washer (not shown, see Note 1).

READ  ALL  INSTRUCTIONS  COMPLETELY  AND  FAMILIARIZE  YOURSELF  WITH 
THE PROCEDURE PRIOR TO PERFORMING ANY REPAIR.

Repair Instructions
The following repair instructions are intended to be followed in whole for the repair of 
1¼" – 2" valve models. For the repair of ¾" – 1" valve models see additional Note 2 
below.
1.  Close the sectional control/isolation valve to the section of piping connected to the 

TEST

an

DRaIn

®

 valve that is to be repaired.

2.  After the piping is isolated, open the TEST

an

DRaIn

®

 valve to the “DRAIN” position 

and allow the isolated section of piping to drain completely.

3.  Remove the adapter (A) of the TEST

an

DRaIn

®

 valve by turning the adapter coun-

terclockwise.

4.  Remove the first valve seat (D), known as the upstream valve seat, and discard. 
5.  For 1¼" – 2" valve models, remove the adapter gasket (B) and discard. For ¾" – 1" 

valve models see Note 2a.

6.  Turn the TEST

an

DRaIn

®

 handle to the “TEST” position. Remove the ball (C).

7.  Remove the second valve seat (D), known as the downstream valve seat, and dis-

card. The use of a small tack puller may be required to pull out the downstream 
valve seat. Take care not to mar the surface of the valve seat shoulder. 

8.  Flush all debris from the inside of valve body with clear water and wipe clean.
9.  Insert (1) new valve seat (D), flat side first, so the flat side of the valve seat rests flush 

with the flat surface of the valve seat shoulder. To avoid damage to the valve seats, 

DO NOT USE ANY TOOLS TO INSTALL THE VALVE SEATS

.  

10.  The new ball (C) is sent lubricated, 

DO NOT REMOVE BALL LUBRICATION

. To 

insert the new ball (C) orient the ball as follows while maintaining the valve handle 
in the “TEST” position:

Repair Kit Includes: (1) adapter gasket (B), (1) ball (C), (2) valve seats (D), (1) stem 
packing (not shown, see Note 1) and (1) stem washer (not shown, see Note 1).

READ  ALL  INSTRUCTIONS  COMPLETELY  AND  FAMILIARIZE  YOURSELF  WITH 
THE PROCEDURE PRIOR TO PERFORMING ANY REPAIR.

Repair Instructions
The following repair instructions are intended to be followed in whole for the repair of 
1¼" – 2" valve models. For the repair of ¾" – 1" valve models see additional Note 2 
below.
1.  Close the sectional control/isolation valve to the section of piping connected to the 

TEST

an

DRaIn

®

 valve that is to be repaired.

2.  After the piping is isolated, open the TEST

an

DRaIn

®

 valve to the “DRAIN” position 

and allow the isolated section of piping to drain completely.

3.  Remove the adapter (A) of the TEST

an

DRaIn

®

 valve by turning the adapter coun-

terclockwise.

4.  Remove the first valve seat (D), known as the upstream valve seat, and discard. 
5.  For 1¼" – 2" valve models, remove the adapter gasket (B) and discard. For ¾" – 1" 

valve models see Note 2a.

6.  Turn the TEST

an

DRaIn

®

 handle to the “TEST” position. Remove the ball (C).

7.  Remove the second valve seat (D), known as the downstream valve seat, and dis-

card. The use of a small tack puller may be required to pull out the downstream 
valve seat. Take care not to mar the surface of the valve seat shoulder. 

8.  Flush all debris from the inside of valve body with clear water and wipe clean.
9.  Insert (1) new valve seat (D), flat side first, so the flat side of the valve seat rests flush 

with the flat surface of the valve seat shoulder. To avoid damage to the valve seats, 

DO NOT USE ANY TOOLS TO INSTALL THE VALVE SEATS

.  

10.  The new ball (C) is sent lubricated, 

DO NOT REMOVE BALL LUBRICATION

. To 

insert the new ball (C) orient the ball as follows while maintaining the valve handle 
in the “TEST” position:

INST-RepairKit

INST-RepairKit

Ball must be inserted into valve with keyway 

slot perpendicular to valve handle in “TEST” 

position and test orifice facing the valve’s outlet.

Ball must be inserted into valve with keyway 

slot perpendicular to valve handle in “TEST” 

position and test orifice facing the valve’s outlet.

test 

orifice

test 

orifice

keyway slot

keyway slot

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