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AG SHIELD Flexicoil PT, Operator’S Handbook And Parts Manual

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OPERATOR S HANDBOOK 

AND PARTS MANUAL 

GROUND FOLLOWING SYSTEM 

FOR Flexicoil PT sprayers     

Ag Shield Manufacturing 
Box 9, Benito, Manitoba R0L 0C0 
phone 800-561-0132 or 204-539-2000  
fax 204-539-2130 
e-mail address  [email protected] 
Please visit web site at http\\www.agshield.com  

Printed in Canada           May 3, 2007                                REV 2                                      -Part No 236095 

Summary of Contents for Flexicoil PT

Page 1: ...TEM FOR Flexicoil PT sprayers Ag Shield Manufacturing Box 9 Benito Manitoba R0L 0C0 phone 800 561 0132 or 204 539 2000 fax 204 539 2130 e mail address sales agshield com Please visit web site at http www agshield com Printed in Canada May 3 2007 REV 2 Part No 236095 ...

Page 2: ...2 ...

Page 3: ...SYSTEM OPERATIONS 21 4 1 OPEN CENTER OPERATION option 22 4 2 GFS Hydraulic Pressure Adjustments 22 4 3 GFS Tire Pressures 22 4 4 2006 plus GFS Controls 23 4 4 1 Adjusting the GFS time delay 23 4 5 GFS Trouble Shooting 24 5 GFS PARTS 25 5 1 GENERIC GFS KIT 236000 25 5 1 1 GFS GENERIC HYDRAULIC MODULE 227710 26 5 1 2 GFS HYDRAULIC SCHEMATIC 27 5 1 3 GFS GENERIC ELECTRICAL MODULE 227711 28 5 1 4 GFS ...

Page 4: ...HA Anyone who will be operating and or maintaining the Ag Shield Sprayer must read and clearly understand ALL Safety Operating and Maintenance information presented in this manual Do not operate or allow anyone else to operate this equipment until such information has been reviewed Review this information annually before season start up Make these reviews of safety and operation a standard practic...

Page 5: ... appropriate signal word for each message has been selected using the following guide lines DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially hazardous situation ...

Page 6: ...an be avoided A person who has not read and understood all operating and safety instructions is not qualified to operate the machine An untrained operator exposes himself and bystanders to possible serious injury or death Do not modify the equipment in any way Un authorized modification may impair the function and or safety and could affect the life of the equipment Think SAFETY Work SAFELY 2 2 GE...

Page 7: ... follow them exactly 10 Do not breathe touch or ingest chemicals Always wear protective clothing and follow safe handling procedures If you should spill or contact chemical wash immediately and discard clothing 11 Spray only when potential for chemical drift is at a minimum Shielded sprayers also have some drift Even small amounts can affect neighboring crops or sensitive plants and people 12 Disp...

Page 8: ...th local authorities regarding the disposal of small quantities of chemicals chemical containers and wash water 9 Do not burn the containers or leave them lying in the field or ditches Dispose of them in a manner approved by the local authorities 10 Wash thoroughly before eating Use a detergent to remove all chemical residue Rinse carefully and dry with disposable towels 11 Do not eat in the field...

Page 9: ...move all chemical residue before working on unit Wear appropriate pro tective gear at all times 10 Protect yourself from chemical contamination 2 6 HYDRAULIC SAFETY 1 Always place all tractor hydraulic controls in neutral before dismounting 2 Make sure that all components in the hydraulic system are kept in good condition and are clean 3 Replace any worn cut abraded flattened or crimped hoses and ...

Page 10: ...een the machine and the tractor 7 Keep to the right and yield the right of way to allow faster traffic to pass Drive on the road shoulder if permitted by law 8 Always use hazard warning flashers on sprayer when transporting unless prohibited by law 9 Never transport with the tank filled with water or chemical 2 8 STORAGE SAFETY 1 Store unit in an area away from human activity 2 Do not permit child...

Page 11: ...11 2 11 Safety Decals Please Become Familiar with these safety decals Part SW901 part 113552 ...

Page 12: ...allation GFS Basic parts package FIGURE 1 COMPONENTS GFS GROUND FOLLOWING SYSTEM Familiarize your self with major components of the kit shown in the picture Some components in your kit may not look exactly as shown ...

Page 13: ...13 FIGURE 2 GFS CONTROL VALVE INSTALLED ON RACK ...

Page 14: ...14 FIGURE 3 HOSES FOR CYLINDER GFS VALVE ...

Page 15: ...15 FIGURE 4 HOSES PRESSURE AND TANK ...

Page 16: ...16 FIGURE 5 GFS VALVE AND INSTALLED ...

Page 17: ...17 FIGURE 6 FLEXICOIL COILS ...

Page 18: ...18 FIGURE 7 WHEEL INSTALLED NO SHIELD ...

Page 19: ...ion 5 1 3 page 28 Make the electrical connections as per 5 1 3 GFS GENERIC ELECTRICAL page28 8 Cut the wires going to the Flexicoil electric over hydraulic coils one at a time as per GFS GENERIC ELECTRICAL MODULE 227711 Skive back 3 8 of coating on both ends Place original wire with the GFS wire in one end of the solder connector Place the other original wire in the other end as shown in Figure 9 ...

Page 20: ...rtain that there is no remaining oil pressure in the lines Route the new lines back to the GFS control and install into run Tees in the Tank line 13 Purge all the air from the shoulder cylinder lines by having one individual operate the left boom UP and right boom UP switches while a second individual wearing protective eye glasses and other necessary safety equipment catches the oil in a mostly c...

Page 21: ...er a pressure adjustment as per 4 2 GFS Hydraulic Pressure Adjustments page 22 and 4 2 GFS Trouble Shooting later in this section If the boom takes more than 3 seconds to reach the ground watch the performance of the booms to see that the booms are not hanging up in the air coming off of rises in the field If the boom does not move the GFS needs service as per 4 5 GFS Trouble Shooting The green li...

Page 22: ...bottom of the open center pressure switch Turn the 3 32 Allen head screw clockwise until the red LED comes on at either the control switch in cab or the GFS switch box at the boom The light indicates that the open center valve is closed and additional hydraulic oil can be supplied to lift the booms Continue to test 2 below Test 2 With motor running hydraulic pressure to boom engaged and GFS turned...

Page 23: ...Although there is additional features the same basic functionality and part numbers have been retained and either of the in cab or rear GFS control boxes may be substituted back into 2005 machines If both are substituted then both new features will be available 4 4 1 Adjusting the GFS time delay The GFS time delay will be factory set to have an on time of 2 5 seconds each time a low pressure is de...

Page 24: ...when power to the module replace the module part 227548 During start of field test green cab light comes on boom won t drop Green light indicates there is power being sent from the in cab control to the solenoid valve for that side of GFS Check for magnetism at GFS coil for that side If no magnetism check for 12v on coil and circuit back If magnetism consider lowering system pressure by turning se...

Page 25: ...25 5 GFS PARTS 5 1 GENERIC GFS KIT 236000 236000 GFS Generic Kit REV 1 051005 ...

Page 26: ...26 5 1 1 GFS GENERIC HYDRAULIC MODULE 227710 227710 GFS Generic Hydraulic Module Rev 1 042505 ...

Page 27: ...27 5 1 2 GFS HYDRAULIC SCHEMATIC ...

Page 28: ...ge red tower with female pins shroud with male plug pins pin gender determines plug gender GM Weather Pack red 12vDC fused maximum 10 amps black good ground 12vDC to OEM in cab controls black green red orange white OEM enable valve 227548 GFS control box with plugs timed 227542 GFS adapter cable to OEM harness 227716 load sense kit optional 227551 Open center enable kit optional 227507 32 ft contr...

Page 29: ...D E F RED X2 ORANGE BLUE GREEN BLACK 12 V FUSED POWER SUPPLY MAX 15 A GFS cab control box 227502 Rev 2 Mar 2008 ASM carts without 4 wheel drive tractors get 15 227502 ASM carts with 4 wheel drive tractors get 25 227545 All others 32 227507 D2 Note stamp D2 onto plug ...

Page 30: ...30 5 2 Flexicoil 67 Specific GFS Parts Castor wheels unshielded GFS Kit Flexi Coil 67 Part 236022 For Castor Wheels REV 1 022806 DK ...

Page 31: ...31 5 3 Flexicoil 67 Specific GFS Parts not castor wheels shielded GFS Kit Flexi Coil 67 Part 236024 Non Castor Wheels REV 1 022806 DK ...

Page 32: ... modified in any way not authorized in writing by the factory This warranty is void on any unit which is subject to misuse negligence or accident or which has had the serial number tampered or removed A Warranty Claim Form sample at end of book must be submitted to Ag Shield with returned parts in order for parts to be considered for warranty examination A warranty registration page from the front...

Page 33: ...OUR RATE LABOUR AMOUNT PARTS MUST BE RETURNED TO BENITO MB FREIGHT PREPAID TO BE CONSIDERED FOR WARRANTY DATE SHIPPED QUANTITY ITEM PART NUMBER DESCRIPTION PRICE EACH TOTAL PRICE DESCRIBE THE CAUSE OF FAILURE AND CORRECTIVE ACTION TAKEN APPROVE REJECT 1 2 3 4 5 6 7 8 I CERTIFY THAT THE INFORMATION IS ACCURATE AND PARTS DATE PARTS RECD RECD BY THAT THE PARTS WERE REPLACED ON THE MACHINE LABOUR ITEM...

Page 34: ...34 ITEM ITEM ...

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