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AG SHIELD 405850, Operator’S Handbook And Parts Manual

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AG SHIELD 405850 Operator’S Handbook And Parts Manual Download Page 1

 

 

12

” Cross Auger for JD630FD (ASM Part# 405850) &     

JD635FD (ASM Part# 405851) & JD640FD (# 405852)  

JD 645FD (405853) Headers 

 

OPERATOR’S HANDBOOK AND PARTS MANUAL 

 
 
 

 
Ag Shield Manufacturing 
Box 9, Benito, Manitoba R0L 0C0 
Phone: 800-561-0132 or 204-539-2000  
Fax: 204-539-2130 
Email address:  [email protected] 
Web site: 

www.agshield.com

  

 
 
 

 

Printed in Canada          - 05/26/15                 REV 2           -Part No 405911 

Summary of Contents for 405850

Page 1: ...5852 JD 645FD 405853 Headers OPERATOR S HANDBOOK AND PARTS MANUAL Ag Shield Manufacturing Box 9 Benito Manitoba R0L 0C0 Phone 800 561 0132 or 204 539 2000 Fax 204 539 2130 Email address sales agshield com Web site www agshield com Printed in Canada 05 26 15 REV 2 Part No 405911 ...

Page 2: ...PAGE 2 ...

Page 3: ...ess for service updates required Customer agrees that the equipment was complete with all parts in good working order except as noted below that the customer has received the owner s handbook and the customer has been thoroughly instructed in the use of it Customer agrees that he has been instructed in the care adjustments the safe operation of the machine and the applicable warranty policy Dealer...

Page 4: ...PAGE 4 ...

Page 5: ...1 2 12 SAFETY DECALS 12 3 SETUP FROM SHIPPING MODE 13 4 INSTALLATION 15 4 1 HYDRAULIC MOTOR SET UP 23 4 2 JD 640 FD CENTER MOUNT INSTALLATION 24 4 3 STRIPPER BAR INSTALLATION 25 5 OPERATIONS 26 5 1 FIELD SETTING THE CROSS AUGER 26 6 PARTS 27 6 1 405850 JD630FD 405851 JD635FD AUGER PARTS OVERVIEW 27 6 2 405852 405853 JD640FD 645FD AUGER PARTS OVERVIEW 28 6 3 FD SERIES RIGHT END DIRECT DRIVE 29 6 4 ...

Page 6: ...PAGE 6 ...

Page 7: ... who will be operating and or maintaining the Ag Shield Yield Shield must read and clearly understand ALL Safety Operating and Maintenance information presented in this manual Do not operate or allow anyone else to operate this equipment until such information has been reviewed Review this information annually before season start up Make these reviews of safety and operation a standard practice fo...

Page 8: ...an Be Avoided SIGNAL WORDS Note the use of the signal words DANGER WARNING and CAUTION with the safety messages The appropriate signal word for each message has been selected using the following guide lines DANGER An immediate and specific hazard which WILL result in severe personal injury or death if the proper precautions are not taken WARNING A specific hazard or unsafe practice which COULD res...

Page 9: ...ibility to read and understand ALL Safety and Operating instructions in the manual and to follow these All accidents can be avoided A person who has not read and understood all operating and safety instructions is not qualified to operate the machine An untrained operator exposes himself and bystanders to possible serious injury or death Do not modify the equipment in any way Unauthorized modifica...

Page 10: ...ic leak Use a piece of wood or cardboard as a backstop instead of hands to isolate and identify a leak 6 If injured by a concentrated high pressure stream of hydraulic fluid seek medical attention immediately Serious infection or toxic reaction can develop from hydraulic fluid piercing the skin surface 7 Before applying pressure to hydraulic system make sure that all connections are tight and that...

Page 11: ...park brake remove ignition key wait for all moving parts to stop before servicing adjusting repairing or unplugging 3 Before conditioning a field be familiar with all potential hazards trees rocks ditches gullies etc Plan your route to avoid hazards Keep Yield Shield width in mind when maneuvering to avoid obstacles 4 Keep hands feet hair and clothing away from all moving and or rotating parts 5 K...

Page 12: ...12 2 12 SAFETY DECALS Become familiar with these decals and the hazards they are marking part 113522 1 ...

Page 13: ...d of the LH auger into the hole in the end mount as shown 16 Mount the two bolt flange onto the LH end mound and the shaft of the auger do not final tighten 17 place the chain coupler onto the sprockets for the center of the auger as shown 18 Before final tighten in center ensure there is a 1 4 gap from the flighting to the back board of the header 19 Tighten the pillow blocks in the center but do...

Page 14: ...14 See Section 6 PARTS for more detailed parts breakdown FIGURE 1 JD635FD INSTALLED ...

Page 15: ...late 408407 tight against the back board of the header and tight against the inside wall 2 Mark the holes using a marker and drill all 4 holes using a 1 2 drill bit 3 Using the same template repeat the steps for the RH end of the header ...

Page 16: ... the RH end mount 408370 as shown There is a detailed parts in section 6 3 5 Final tighten only the 1 4 x 4 bolt from the direct drive to the motor shaft 6 Mount the RH end mount 408370 onto the header as shown DO NOT FINAL TIGHTEN ...

Page 17: ...17 7 Mount the LH end mount 408368 using the x 1 bolts to the header Do not final tighten 8 Remove the Torx bolts from the center of the header JD630FD 635FD ...

Page 18: ... bearing hanger brackets 408399 using the torx bolts that were removed in the previous step JD 630FD 635FD 10 Install the center mount 408384 inbetween the two bearing hanger brackets Using the 3 8 x 1 1 2 bolts JD630FD 635FD ...

Page 19: ... 1 1 2 bolts But do not final tighten JD630FD 635FD 13 Put the pillow block bearing 114471 and sprocket 100702 onto both augers align sprocket with key way and tighten the sprocket to the shaft making sure that the sprocket is flush with the face of the shaft ...

Page 20: ...20 14 Hang the RH auger 408363 using the 5 8 x 2 1 4 carriage bolts in the center but leave lose 15 Hang the LH auger 408360 using the 5 8 x 2 1 4 bolts on the center mount and leave lose ...

Page 21: ...x 1 1 4 bolts and 3 8 lock washers Tighten snug but do not final tighten 17 Go the the LH end and slide the auger shaft through the end mount hole Mount the flange bearing 114483 onto the shaft and bolt it to the end mount Using the x 2 carriage bolt tighten snug but do not final tighten ...

Page 22: ...pler 114469 to join the augers 19 Before final tighten make sure there is 1 4 of clearance from the flighting to the back board of the header 20 Tighten all end mounts and bearings once 1 4 of clearance is acheived 21 DO NOT TIGHTEN LOCK COLLARS ON CENTER UNTIL THE LH END COLLAR IS DONE ...

Page 23: ...e from the RH canvas motor Mount hyd line B to the return port on the canvas motor and then mount the same line on the intake port on the motor Mount Line A into the return line from the canvas motor Mount Line A into the return port on the auger motor ...

Page 24: ...3 Pound the pin back to original spot but not all the way just enough so that the pin holds the red piece in place If the pin is to short use the 1 bolt provided in the kit 4 Slide the grey piece 408489 over the 1 pin and bolt it to the red part using the 3 8 bolts 5 Put bolt back into pin and tighten bolt This is a view from behind the header The two small grey tabs shown will keep the center mou...

Page 25: ...e height of the auger does not change after the stripper bar height has been set Hold stripper bar up to the back board and mark the holes in the middle of the slot every second hole will be fine A magnet will help hold one end if installing alone Make sure before drilling that the drill will not damage anything behind the back board hyd fittings hoses etc Drill 3 8 holes in the middle of the slot...

Page 26: ... Observe the auger from the combine cab or swather operating platform Focus your eye on one auger flighting and compare to a particular canvas slat The auger can be adjusted to run at the same rate in feet per minute As desired slightly increase the cross auger to have it pulling ahead faster than the canvas In peas augers can often be operated at a very slow speed 30 of canvas speed and still fee...

Page 27: ...lt flat flg 4 1 408368 JD 635FD Auger Mnt Wldt 5 1 407105 direct drive motor adapter wldt 6 1 407271 shim hyd motor mt AGCO 9250 ITEM QTY PART NUMBER 7 1 117170 motor with flow control 5 9 danfoss 8 1 408370 JD 635FD Auger RH Mnt Wldt 9 2 408399 JD635FD center mount tube 10 1 408384 JD 635 FD center hanger bracket 11 1 408406 JD 635 FD CENTER BRNG WLDT 12 1 408408 JD 635FD plastic guard JD 635FD O...

Page 28: ...dirdrv 4 1 408473 JD640FD auger wldt LH dir drv 5 1 117170 motor with flow control 5 9 danfoss 6 1 407271 shim hyd motor mt AGCO 9250 7 1 407105 direct drive motor adapter wldt 8 1 114483 Bearing 1 25 in FL207 2 bolt flat flg 9 1 408476 JD64x Center mount wldt 10 1 408408 JD 635FD plastic guard 11 1 100956 bolt 1nc x 11 gr8 pltd 12 1 408490 JD 640 center mount slot tab 11 9 12 10 4 3 5 1 6 7 3 8 4...

Page 29: ...08370 JD 635FD Auger RH Mnt Wldt 7 10 101106 washer flat 1 2 8 10 102125 1 2 nylock ITEM QTY PART NUMBER 9 4 101145 washer lock 3 8 10 4 100603 bolt 3 8NCx1 1 4 gr5 hex pltd 11 1 101144 washer lock 1 4 12 4 102125 nut nylok 1 2 nc gr5 pltd 13 2 100703 bolt 1 2 X 2 gr5 pltd nc 14 2 101106 flat washer 1 2 15 8 100701 BOLT 1 2NC 1 GR5 PLTD HEX 16 1 100405 bolt 1 4nc 1 1 2 gr5 pltd hex 405851 JD 635 4...

Page 30: ... 25 in FL207 2 bolt flat flg 1 2 408368 JD 635FD Auger Mnt Wldt 1 3 101106 washer flat 1 2 10 4 102125 1 2 nylock 10 5 102125 nut nylok 1 2 nc gr5 pltd 4 6 100943 carriage bolt 1 2 X 2 NC 2 7 100701 BOLT 1 2NC 1 GR5 PLTD HEX 8 8 100405 bolt 1 4nc 1 1 2 gr5 pltd hex 1 9 1 5 4 8 7 2 6 3 JD 630 35 40 45 FD LEFT END ...

Page 31: ...05 washer flat 3 8 10 4 102127 nut nylok 5 8 nc gr5 pltd 11 4 100965 carriage bolt 5 8 X 2 1 4 nc ITEM QTY PART NUMBER 12 4 101107 flat washer 5 8 13 1 408406 JD 635 FD CENTER BRNG WLDT 14 1 408408 JD 635FD plastic guard 15 3 102123 nut 3 8 nylock nc 16 2 100702 bolt 1 2nc 1 1 2 gr5 pltd hex 17 10 101106 washer flat 1 2 18 10 102125 1 2 nylock 19 2 101103 flat washer 1 4 20 2 102099 nut 1 4 nc nyl...

Page 32: ...32 6 6 CENTER MOUNT FOR MODEL 640FD 645FD ...

Page 33: ...use negligence or accident or which has had the serial number tampered or removed 6 A Warranty Claim Form sample at end of handbook must be submitted to Ag Shield with returned parts in order for parts to be considered for warranty examination 7 A warranty registration page from the front of this manual must be returned to the factory in order to qualify for warranty examination 8 All returned par...

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Page 35: ...epair Date Acres Hours Model Serial Number Labour Hours Labour Rate Labour Amount Parts Must Be Returned To Benito Quantity Item Part Description Price Each Total Price Describe The Cause Of Failure And Corrective Action Taken Approve Reject I certify that the information is accurate and That the parts were replaced on the machine PARTS Date Parts Rec d Rec d By LABOUR Items To Suppliers TOTAL SHA...

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