AFRISO EUROLYZER STx Instruction Manual Download Page 1

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Mess-, Regel- und
Überwachungsgeräte
für Haustechnik,
Industrie und Umweltschutz

Lindenstraße 20
DE-74363 Güglingen

Telefon  +497135-102-0
Service  +497135-102-211
Telefax  +497135-102-147

[email protected]
www.afriso.de

Read manual before use!

Observe all safety information!

Keep manual for future use!

  09.2018
  854.001.0767

523772

Instruction Manual

Flue Gas Analysis Computer
Type: EUROLYZER

STx

Summary of Contents for EUROLYZER STx

Page 1: ...20 DE 74363 Güglingen Telefon 497135 102 0 Service 497135 102 211 Telefax 497135 102 147 info afriso de www afriso de Read manual before use Observe all safety information Keep manual for future use 09 2018 854 001 0767 523772 Instruction Manual Flue Gas Analysis Computer Type EUROLYZER STx ...

Page 2: ...2 EUROLYZER STx ...

Page 3: ...ods 10 3 5 Technical specifications 11 3 6 Calculation formulae extract 15 3 7 Approvals tests and conformities 16 4 Transportation and storage 17 5 Commissioning 18 5 1 Connection diagram 18 5 2 Use of the IR printer 19 5 3 Use of the Bluetooth Smart printer 20 5 4 Leakage test of the flue gas probe Option 22 6 Operation 23 6 1 Menu structure V2 0 23 6 2 Measuring mode 27 6 3 Generating QR CODE 3...

Page 4: ... 8 2 Use of the memory 67 8 3 Enter the user s address 70 9 Battery management 71 9 1 Battery mode charging mode 71 9 2 Charging the batteries 71 10 Maintenance 72 11 Troubleshooting 74 12 Shutting down and disposal 75 13 Spare parts and accessories 76 14 Warranty 77 15 Copyright 77 16 Customer satisfaction 77 17 Addresses 77 18 Certification 78 18 1 DIN EN 50379 Certificate 78 ...

Page 5: ...e There are three different levels of warning Warning term Meaning DANGER Imminent danger Failure to observe the information will result in death or serious injuries WARNING Possible imminent danger Failure to observe the information may result in death or serious injuries CAUTION Dangerous situation Failure to observe the information may result in minor or serious injuries as well as damage to pr...

Page 6: ...ir monitoring Use in humans and animals 2 3 Safe handling This product represents state of the art technology and is made ac cording to the pertinent safety regulations Each device is subjected to a function and safety test prior to shipping Operate this product when it is in perfect condition Always ob serve the operating instructions all pertinent local and national directives and guidelines as ...

Page 7: ...ble spare parts and accessories may cause dam age to the product Use only the manufacturer s genuine spare parts and accesso ries of the manufacturer 2 8 Liability information The manufacturer shall not be liable in any direct or consequential damage resulting from failure to observe the technical instructions guidelines and recommendations The manufacturer or the sales company shall not be liable...

Page 8: ...ard MicroSDHC User friendly color coded menus support improved and intuitive op eration The individual measuring programs configuration menus etc are assigned distinctive colors The innovative measuring device doesn t have a traditional key board A state of the art Touchpad technology with an almost wear free operation provides perfect user interface The sensibility and speed of the control panel ...

Page 9: ...e 1 Measured Values Value Measured medium Unit Tgas Flue gas temperature C F Tair Air temperature C F O2 Oxygen concentration Vol CO Carbon monoxide concentration ppm mg m mg kWh mg MJ Vol NO Nitrogen monoxide concentration Option ppm mg m mg kWh mg MJ Pressure Draft Pressure Pa hPa kPa mbar bar mmWs mmHg inHg Psi Barometer Barometric pressure hPa Table 2 Calculated values Value Calculated medium ...

Page 10: ...surement Electrochemical measuring cell NO measurement Option Electrochemical measuring cell Pressure draft Piezo resistive sensor with internal tem perature compensation Measuring duration Short term stable measurements of max 60 minutes are possible followed by a new calibration phase with ambient air Flue gas measurement Via an external water separator and filter the flue gas is supplied to the...

Page 11: ...graphical 2 8 TFT display 240 x 320 Data communication Infrared printer interface Bluetooth in terface Bluetooth Smart Printer External thermal printer EUROprinter Memory Micro SDHC memory card with folder file structure Temperature range Ambient 0 C to 40 C 32 F to 104 F Medium 0 C to 40 C 32 F to 104 F Storage 20 C to 50 C 4 F to 122 F Air pressure range Ambient 750 hPa to 1100 hPa Humidity rang...

Page 12: ...00 C Max deviation 1 C 0 C to 300 C 1 0 of measured value above 300 C Resolution 0 1 C Sensor Thermocouple NiCr Ni type K Combustion air temperature Measuring range 20 C to 200 C Max deviation 3 C 1 digit 20 C to 0 C 1 C 1 digit 0 C to 200 C Resolution 0 1 C Sensor Thermocouple NiCr Ni type K Draft pressure measurement Measuring range 50 hPa Draft 150 hPa Diff Pressure Max deviation 2 Pa 1 Digit 2...

Page 13: ...0 1 Vol Sensor Electrochemical measuring cell Response time T90 30 seconds CO2 determination Range 0 CO2max Max deviation 0 2 Vol Resolution 0 1 Vol Sensor calculation from O2 value Response time T90 30 seconds CO measurement with H2 compensation Measuring range 0 ppm to 5 000 ppm nominal or 9 999 ppm maximal Accuracy 5 ppm to 50 ppm 5 of measured value above 50 ppm Resolution 1 ppm Sensor Electro...

Page 14: ...le 6 Device specifications options Parameter Value NO measurement Measuring range 0 2 000 ppm Accuracy 5 ppm to 50 ppm 5 of measured value Resolution 1 ppm Sensor Electrochemical measuring cell Response time T90 60 seconds ...

Page 15: ...ue in CO2max Max CO2 value fuel specific in by volume O2 Measured oxygen concentration in 21 Oxygen concentration of the air in by volume Calculation of the flue gas loss qA TG TA 2 2 O 21 A B in qA Flue gas loss in TG Flue gas temperature in F or C TA Combustion air temperature in F or C A2 B Fuel specific factors O2 Measured O2 value ...

Page 16: ...lation of CO reference CO ref same for NO COref CO 2 2 21 21 O O ref COref Carbon monoxide reference CO Measured CO value O2 Measured O2 value O2ref O2 reference value 3 7 Approvals tests and conformities The EUROLYZER STx flue gas analysis computer is approved in accordance with the German 1 BundesImmissionsSchutzVer ordnung 1 BImSchV and EN 50379 2 is TÜV tested VDI 4206 and meets the applicable...

Page 17: ... the device Transporting the device only in the device specific case CAUTION Damage to the device due to improper storage Protect the device from shock when storing it Store the device in a clean and dry environment Only store the device within the permissible temperature range Store the device away from paint solvent and glue ...

Page 18: ... Connection diagram 1 Flue gas probe with draft for measurements 2 Plug for flue gas temperature yel low 3 Hose for meas urement gas yel low 4 Draft hose 5 Combustion air temperature sen sor blue 6 Combustion air temperature sen sor with 2 5 m line and magnet re tainer Option 7 Outside wall air sensor Option 8 Measurement gas treatment see extra sheet 9 Adjustable cone Fig 1 Connection diagram Sen...

Page 19: ... from in strument surface Fig 2 Connection diagram Interface side 5 2 Use of the IR printer For printing the IR interface of the EUROLYZER STx unit must point towards the printer as shown in the following illustration keep ing a minimal distance of ca 25 cm Max ca 70 cm Fig 3 Positioning of the EUROLYZER STx towards the printer ...

Page 20: ...5 3 Use of the Bluetooth Smart printer Measuring Data could be also transferred via Bluetooth Smart to the Thermoprinter EUROprinter BLE Activate the Bluetooth Smart in the EUROLYZER STx Settings and on the printer To activate the Bluetooth Smart on the printer press the buttons OFF and ON at once A blue flashing LED means activated Bluetooth Smart other wise the IR modus is activated The Bluetoot...

Page 21: ...tected printer to activate the printer The IR modus could be set by deactivating the Bluetooth Printer in the settings menu Set the printer to IR modus as well Press the but tons OFF and ON at once and the blue flashing LED goes out ...

Page 22: ...omplete probe incl tubes and condensate trap First tighten both tubes exits and then evacuate the air with a pump ball The pump ball must not blow up within 20 seconds if the system is tight under pressure principle Fig 4 Setup of the leak test with the probe leak test set Art Nr 511017 ...

Page 23: ...ed for the Favourites list New Favourites programs will occur at the end of the list Set of factory settings won t change the favourites list Set of factory setting with an empty favourites list will set the default favourites list Menu Internal In this list are all measuring programs which access to the internal sensors Menu Wireless In this list are all measuring programs which connect to the CA...

Page 24: ...ueLine measuring instruments can be paired with the CAPBs BLUELYZER ST EUROLYZER STx MULTILYZER STe S4600 ST series and TMD9 The various CAPBs allow you to measure pressure differential pres sure flow temperature and humidity There are CAPBs for detecting gas leaks and CAPBs to measure air quality CAPBs are modular This way various sensor modules can be con nected via different connection types Th...

Page 25: ...ndle STm The CAPBs constitute a modular system consisting of the universal base handle CAPBs STm and an application specific sensor module CAPBs sens for a wide variety of measured variables The base handle CAPBs STm holds the various sensor modules CAPBs sens The base handle can be combined with any sensor module to form a complete CAPBs measuring unit A multi purpose button is located at the fro...

Page 26: ... designation of the CAPBs sens 5 Select the required CAPBs and press the Enter button to es tablish the connection When the connection is established the colour of the LED at the CAPBs LED changes from blue to green The selected CAPBs is now paired with the BlueLine device In the future it will connect au tomatically It is sufficient to switch on the CAPBs before you start the required measurement...

Page 27: ...r button Fig 5 Program selection in the start menu ex Flue gas measurement Main Display 1 Color coded status line 2 Measured values 3 Color coded Info line 4 Optional info line 5 Measured values deactivated Fig 6 Display showing measuring program example flue gas anal ysis Status line The status line shows the status of relevant program information such as remaining battery power Hold function Pri...

Page 28: ...to the EUROprinter Status CAPBs battery CAPBs searching Flue gas temperature lower than dew point temperature Information line The information line provides details on the time and date chosen fuel service messages etc Optional info line The optional info line gives additional Information about the corre sponding measured values ex CO2max values Min and Max values etc Measured values deactivated I...

Page 29: ... the measured values or Quit Measurement Press the Hold button to show the direct access menu The cap tured values may be either printed or saved in a report on the Mi croSD card option Furthermore you can deactivate HOLD or stop the measurement and return to the Start menu As soon as the print command is chosen the record is printed paral lel to the measuring task multitasking function i e the me...

Page 30: ...ime in Data Logger function Set interval time in Data Logger function To change the interval time select Interval and start the modifica tion with the Enter button With the scroll panel change the value To get a zero set Begin to set the first number Than confirm with the Enter button and set the second number Again confirm with Enter button and finally set the third number Confirm the number with...

Page 31: ... QR CODE With the QR Code the measured values could be transferred to a Tablet or Smartphone All available QR Code Apps could be used The QR Code function is available for Flue gas Temperature Pres sure and Pitot measurement program ...

Page 32: ...will be explained in the pressure menu Without MicroSD card the Datalogger will not start The Mi croSD card is important to store the logged values Open the main menu with the Enter button and scroll to Datalog ger and confirm with Enter button Start the Datalogger with the Enter button on Start Logger In the lower field of information the time progress of the logger is shown ...

Page 33: ...le name is the starting time Every 7200 lines the device will automatically create a new XML log file With a logger interval of 1 second and a 1 GB MicroSD card it is possible to log in minimum a time period of 2 months Set Data Logger interval In the editor modus the sampling rate is adjustable between 1 and 999 seconds The setup is described on page 30 ...

Page 34: ...ted with the navigation buttons and can be confirmed with the Enter Button Switch gas pump off or back on When the gas pump is switched off the pump symbol is no longer shown in the status bar Changes in the corresponding measured gas values cannot be ruled out e g the O2 value may change as a result of lack of oxygen in the gas lines inside the device If the gas pump remains off for a longer peri...

Page 35: ...e the meas urement mode remains active Start Corestream search Small changes in temperature in the combustion air will be shown in form of bars For constant temperature no bar is visible The function Corestream is only available in the program Fluegas and for the measurement of the combustion air temperature Perform draft measurement Optional To determine the zero point initial value in relation t...

Page 36: ...ect the draft hose for measurement and complete the measurement The measured draft is displayed continuously in the main display red colored After the confirmation of the draft value with Include Draft the value will be included in the record and will be displayed in black color ...

Page 37: ...eorder values The function Reorder values can be selected as shown in the fol lowing pictures Navigate with the Scroll panel to the desired value and select with the Enter button The value indicated by a different color ...

Page 38: ...the value can be shifted to the desired posi tion The position can be saved with the Clear button and the value is indicated in black again Change units The units of draft temperature and gas can be changed as shown in the following pictures ...

Page 39: ...EUROLYZER STx 39 Change O2 Reference The desired O2 reference may be changed as seen on the following images ...

Page 40: ...40 EUROLYZER STx Entering the boiler temperature The desired boiler temperature may be changed as seen on the fol lowing images ...

Page 41: ...EUROLYZER STx 41 Entering the Smoke No The desired Smoke No may be changed as seen on the following images Entering oil derivate The oil derivate may be changed as seen on the following images ...

Page 42: ...utside of the measurement site In case of harmful concentrations of CO immediately take ap propriate measures Leave the danger area ventilation re spectively provide fresh air warn endangered people shut off heater fix the trouble professionally etc Start the CO Measurement program menu color green After a cold start the calibration phase takes 30 seconds then the CO Measurement is automatically s...

Page 43: ...ceeds one of the limits the speaker signals it with an alarm sound Values exceeding the second limit are displayed in red Example 1 Limit 25 ppm Only alarm sound 2 Limit 100 ppm Alarm sound and red displayed values Reset the COmax value ...

Page 44: ...44 EUROLYZER STx Acknowledge CO Alarm Configure limit value The required limit value can be configured within the respective nominal measuring range on a user specific basis ...

Page 45: ...e sensors at the EUROLYZER STx After the start of the program Temperature the measured temperature val ues and the resulting differential temperature and Min Max values are shown on the display From the main menu you can clear the minimum and maximum val ues or change the temperature unit Reset the Min and Max values ...

Page 46: ...46 EUROLYZER STx Change the temperature unit ...

Page 47: ...rement When you press the Clear button the direct access menu appears The captured values may be either printed or saved in a report on the MicroSD card option Furthermore you can deactivate HOLD or stop the measurement and return to the Start menu ...

Page 48: ...Measurement at first the au tomatic zeroing of the pressure sensor will occur the zeroing phase lasts a few seconds After the zeroing the font of the pressure value changes from grey to black The black text signals the preparedness of the measuring de vice The zeroing of the pressure value can also be run manually from the main menu ...

Page 49: ...nd Max value Speed of the pressure measurement The speed of the pressure measurement can be changed in the main menu you may choose between the settings normal and fast When set to fast the measurement is performed at double speed ...

Page 50: ...ressing the Clear button the Direct Access menu appears The captured values may be either printed or saved in a report on the MicroSD card option Furthermore you can disable the HOLD function or stop the meas urement and return to the Start menu As soon as the print command is chosen the record is printed paral lel to the measuring task multitasking function i e the measure ment mode remains activ...

Page 51: ...The required limit value can be configured within the respective nominal measuring range on a user specific basis If the pressure value exceeds one of the limits the speaker signals it with an alarm sound and the values are displayed in red ...

Page 52: ...gram Pressure Loss Measurement at first the automatic zeroing of the pressure sensor will occur the zeroing phase lasts a few seconds After the zeroing the font of the pressure value changes from grey to black The black text indicates the device is ready to measure Set the Duration Time of the test Change the Duration Time using the scroll panel ...

Page 53: ...Loss The pressure drop measurement is started A counter in the main display shows the current running time in seconds and minutes After the set elapsed time duration a signal sounds and in the infor mation line the message STOP pressure loss The elapsed meas urement time is also displayed The readings are held in the main display and you can then print the test report or save it to the Mi croSD Ca...

Page 54: ...mbar Pa mmWs mmHg inHg Barometric pressure hPa For temperature compensation of the Flow value a Type K Tempera ture probe must be connected to T2 Entering measurement data units K factor of the Pitot tube chimney shape chimney size The values entered are used for flow measurement volume meas urement The menu Units allows you to set the units for the flow measure ment volume measurement The K facto...

Page 55: ...EUROLYZER STx 55 item Deactivated in the submenu Shape volume measurement is hidden in the main display ...

Page 56: ...iguration menu Open SETTINGS configuration menu menu color purple The configuration menu Settings can be accessed from the Start menu and in the main menu of the individual measuring programs Settings accessible in the Fluegas program ...

Page 57: ...he Menu Enter button The blue line indicates that you can now change the value using the arrow but tons use the Menu Enter button to confirm The device can han dle leap years and summer wintertime 7 2 Set Display Set display brightness The device provides three display settings Normal Automatic and Eco Mode The selected setting influences the battery life ...

Page 58: ...ER STx Change the displayed size There are two different sizes available 4 lines Standard setup 8 lines Smaller character size will show double count of values Autom Measurement View shown in the Fluegas program ...

Page 59: ...rs of the display will be shown in double size Zoom Mode shown in the Pressure Measurement program 7 3 Set Sound Levels Configure Button Sound and Alarm sound There are four sound levels for the touch tone and the alarm tone 1 Off 2 Low 3 Mean 4 Loud ...

Page 60: ...x 7 4 Show device information Show Info data To show device pending Info data press the Clear button in the start menu In the Diagnose menu following data will be displayed Firmware Version Release Date and Serial Nr ...

Page 61: ...ose data To show Diagnose data press the Clear button in the start menu In the Diagnose menu following parameters will be displayed Battery voltage Power supply voltage battery temperature in charging mode and System Status code ...

Page 62: ...easurement print and shown in the protocol It is possible to create or modify the customer database either on the EUROLYZER STx or on a PC For first use of the MicroSD card the database should be gener ated For new database open menu Memory and choose Create Data base Confirm the warning All entries will be deleted with yes With this procedure a file named DATABASE CSV will be generated on the Mic...

Page 63: ...ROLYZER STx Select Scan in the menu Memory and type the customer name Select with the scroll panel the row with the desired character Open the row with the enter button and select the desired character using the scroll panel Select letter by letter in this way ...

Page 64: ...ers with ABC Delete character will delete the last character With OK save the customer name Already existing name will be shown If the name doesn t exist it is possible to save the customer name with New entry Now additional information could be saved Street City Email and Phone No ...

Page 65: ...tored the request Entry is empty delete will occur Confirm the request with Yes Create modify customer database on PC The customer database can be create modify on the PC as well Open the file DATABASE CSV on the MicroSD card with the PC Now type customer information in the table of the DATABASE CSV file Column A is the customer name and column B H are for addi tional customer information Don t us...

Page 66: ...UTION Incorrect editing of the DATABASE CSV could generate errors in the EUROLYZER STx Finally save the DATABASE CSV and restart the EUROLYZER STx before import the MicroSD card In this way the database will be newly read ...

Page 67: ...evice with the contacts show ing up as shown in the figure The memory structure consists of 1 000 memory entries customer or location within every entry 10 measurements protocols can be stored In total 10 000 measurements can be stored At the end of a measurement you can take the measurement proto col in a free space The file name is automatically assigned by the device and is structured as follow...

Page 68: ...or override it with a new measure ment The file name and the storage location is shown in the lower bar In this example Storage folder MEMORY 0000 and file name 0000_01 txt The customer information will be shown in the header of the meas urement report ...

Page 69: ...EUROLYZER STx 69 The saved file can be opened with a web browser z B Chrome Firefox Explorer Opera etc ...

Page 70: ...o create the file Address txt on the MicroSD card This is a pure text file with the file extension txt The text file can be created with any editor ex Notepad on a PC Maximum of 8 lines per 22 characters are possible to be edit NOTE An already imported user s address will be overridden ...

Page 71: ...telligent charging by means of an integrated charger management system 9 2 Charging the batteries CAUTION Avoid damage to the batteries or the device caused by power supply units that are not device specific Use only the provided USB power supply unit for charging the batteries 1 Connect the device specific USB power supply unit to the mains and the USB power supply unit to the EUROLYZER STx The c...

Page 72: ... of the battery Five different battery states are detected The battery can be recharged at any time given that the charge management system recognises the need to recharge the battery Otherwise the charge management system will not release the bat tery for charging The service life of the Li Ion battery is significantly reduced when the device is operated at temperatures below 5 C 10 Maintenance G...

Page 73: ...ly be replaced by the manufacturer or an authorised service partner Do not short circuit connection terminals To protect the environment batteries must not be disposed of to gether with the normal household waste Return old batteries to the point of purchase or to a collecting point ...

Page 74: ...lue too low no CO val ues displayed etc Leak in measur ing system Check gas treat ment system for cracks and other damage Check hose system for cracks and other damage Check O rings of gas treatment unit Check O ring of external probe pipe Service message Device has not been inspected for a longer peri od Take device in for servicing Measured gas values are displayed slowly Filter in the gas treat...

Page 75: ...evice to the manufacturer 12 Shutting down and disposal To protect the environment this device must not be disposed of together with the normal household waste Dispose of the de vice according to the local conditions and directives This device consists of materials that can be reused by recycling firms The electronic inserts can be easily separated and the device consists of recyclable materials I...

Page 76: ...21 and 5x 520919 O ring package for condensate filter cartridge 500208 511002 Spare parts for condensate cartridge 01 Inlet piece 520594 02 Glass piston with arrow 520596 03 Centre piece with cylinder pieces 521990 04 Glass piston with logo 521778 05 Infiltec fine filter 520919 06 Intermediate piece 520592 07 Teflon membrane 23 5 mm 520921 08 O ring 18 x 3 520365 09 Outlet piece 520591 CAUTION Che...

Page 77: ... manual may not be reprinted translated copied in part or in whole without prior written consent We reserve the right to technical modifications with reference to the specifications and illustrations in this manual 16 Customer satisfaction Customer satisfaction is our prime objective Please get in touch with us if you have any questions suggestions or problems concerning your product 17 Addresses ...

Page 78: ...78 EUROLYZER STx 18 Certification 18 1 DIN EN 50379 Certificate ...

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