aFe Power advanced FLO engineering Instruction Manual Download | Manualshive

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Turbo Inlet Pipes

Instruction Manual

P/N: 59-20003

_____________________

Make:

FORD

Model:

F-150 RAPTOR

Year:

2017-2020

Engine:

V6-3.5L(tt)

Make:

FORD

Model:

F-150

Year:

2017-2020

Engine:

V6-3.5L(tt)

Make:

FORD

Model:

EXPEDITION

Year:

2018-2021

Engine:

V6-3.5L(tt)

Make:

LINCOLN

Model:

NAVIGATOR

Year:

2018-2021

Engine:

V6-3.5L(tt)

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Summary of Contents for advanced FLO engineering

Page 1: ..._________________ Make FORD Model F 150 RAPTOR Year 2017 2020 Engine V6 3 5L tt Make FORD Model F 150 Year 2017 2020 Engine V6 3 5L tt Make FORD Model EXPEDITION Year 2018 2021 Engine V6 3 5L tt Make LINCOLN Model NAVIGATOR Year 2018 2021 Engine V6 3 5L tt ...

Page 2: ...Coupling Silicone Reducer Passenger Side 05 01546 E 2 Clamp SmartSeal 032 03 50655 F 2 Clamp SmartSeal 044 03 50656 G 1 Hose Silicone with Quick Disconnect 18 Long 05 01577 H 1 Hose Silicone with Quick Disconnect 28 Long 05 01585 I 2 Cable Tie 12 03 60167 Used on 2019 2020 models only Installation will require the following tools Long Flathead screwdriver or trim removal tool 7mm 8mm 13mm Nut driv...

Page 3: ...Page 3 B E D C I A F G Used on 2019 2020 models only H ...

Page 4: ...move the factory air intake system If you have an aFe POWER or other aftermarket intake please refer to the instructions that were included for removal of that intake Step 1 Unplug the Intake Air Temperature sensor harness and unclip it from the intake tube REMOVAL Figure A ...

Page 5: ...e to the turbo inlet tubes Step 3 Unclip the coolant line from the intake tube Step 4 Unclip the top of the factory air box and remove the intake tube air filter and top of the air box from the vehicle Step 5 Remove the two plastic rivets securing the front scoop of the housing REMOVAL Figure B ...

Page 6: ...6 8 Step 6 Remove the wastegate acuator from the housing Step 7 Unclip the wire from the back of the air box Step 8 Remove the 13mm screw securing the air box to the fender then pull the factory air box out of the truck Figure C REMOVAL ...

Page 7: ...p 9 Loosen the clamp at the driver side turbo using a 7mm nut driver or flathead screwdriver It is easiest to access from the driver side wheel well Note It is recommended to remove the wheel well covers to access the turbos REMOVAL Figure D ...

Page 8: ... 10 Step 10 Disconnect the 3 fittings from the driver side turbo inlet Use a flathead screwdriver to unlock the fittings with green locking tabs Squeeze the locking tabs together to unlock the fitting with the red tabs REMOVAL Figure E ...

Page 9: ...Page 9 Refer to Figure F for Step 11 Step 11 Disconnect the crankcase vent by pulling and holding the gray locking tab to left while pulling upward REMOVAL Figure F ...

Page 10: ...Page 10 Refer to Figure G for Step 12 Step 12 Disconnect the the bypass valve hose from the bottom of the turbo inlet rotate the gray portion while pulling downward REMOVAL Figure G ...

Page 11: ...r to Figure H for Step 13 Step 13 Lubricate the turbo inlet grommet and mounting peg then pull the tube out of the grommet in the direction of the arrow Remove the turbo inlet tube from the vehicle REMOVAL Figure H ...

Page 12: ...4 15 Step 14 Loosely install the clamps on the ends of the driver side coupling the coupling is labeled DS Step 15 Install the coupling and clamps onto the driver side turbo oriented as shown Do not tighten the clamps yet INSTALL Figure I ...

Page 13: ...0 vehicle Step 17 Confirm that the crankcase aluminum vent fitting is oriented correctly The small cutout on the flange of the aluminum fitting should be in line with the arrow on the tube as shown in the smaller figure above If you had an aFe POWER intake or are installing an aFe POWER intake do NOT place the small white vent insert into the aFe POWER turbo inlet pipe INSTALL Figure J ...

Page 14: ...aFe POWER driver side turbo inlet pipe by first sliding the tube into the coupling and then pushing the mounting peg into the factory grommet Make sure the coupling is seated correctly on the turbo and the turbo inlet Do not tighten clamps yet Figure K INSTALL ...

Page 15: ...ep 19 For 2017 2018 Vehicles Only Step 19 For 2017 2018 vehicles only Reconnect all of the quick disconnect fittings on to the driver side turbo inlet including the crankcase fitting closer to the turbo INSTALL Figure L 2017 2018 Only ...

Page 16: ... the charge pipe just before the throttle body Step 21 Replace it with the provided shorter hose orient as shown and connect it to the T fitting on the aFe POWER turbo inlet Make sure that the side with the white label goes on the T fitting side Secure the hose with a provided cable tie INSTALL Figure M 2019 2020 Only ...

Page 17: ...e N for Steps 22 23 For 2019 2020 Vehicles Only Step 22 Remove the engine cover Step 23 Disconnect the longer factory hose from the connection to the engine by the firewall and remove the hose INSTALL Figure N 2019 2020 ONLY ...

Page 18: ...place the factory hose with the longer provided hose Secure the hose with a provided cable tie Step 25 Reconnect the two last remaining quick disconnect fittings including the crankcase fitting closer to the turbo Step 26 Re install the engine cover INSTALL Figure O 2019 2020 ONLY ...

Page 19: ...ure P for Steps 27 28 Step 27 Reconnect the bypass valve vent tube to the bottom of the turbo inlet pipe Step 28 Verify all connection are correctly installed on the driver side aFe POWER turbo inlet pipe INSTALL Figure P ...

Page 20: ...Page 20 Refer to Figure Q for Step 29 Step 29 Using a flathead screwdriver or trim removal tool unclip the Intake Air Temperature harness from the factory passenger side turbo inlet Figure Q REMOVAL ...

Page 21: ...1 Refer to Figure R for Step 30 Step 30 Loosen the clamp at the passenger side turbo using a 7mm nut driver or flathead screwdriver It is easiest to access from the passenger side wheel well Figure R REMOVAL ...

Page 22: ...unting grommet to allow more clearance There is no need to completely remove the charge pipe Make sure to lubricate the grommet first aFe POWER Charge pipe shown on the pictures Step 32 After lubricating the grommet pull the passenger side turbo inlet out of its mounting grommet Remove the turbo inlet from the vehicle REMOVAL Figure S ...

Page 23: ...eps 33 34 Step 33 Loosely install the clamps on the ends of the passenger side coupling the coupling is labeled PS Step 34 Install the coupling and clamps onto the turbo oriented as shown Do not tighten the clamps yet INSTALL Figure T ...

Page 24: ... inlet by first sliding the tube into the coupling then pushing the mounting peg into the grommet Make sure the coupling is seated correctly on the turbo and the turbo inlet Do not tighten clamps yet Step 36 Reinstall the charge pipe into the mounting grommet and its coupling INSTALL Figure U ...

Page 25: ...Page 25 Refer to Figure V for Step 37 Step 37 Secure the IAT sensor harnness onto the aFe POWER passenger side turbo inlet by pressing the clips into the threaded inserts INSTALL Figure V ...

Page 26: ...Page 26 Refer to Figure W for Step 38 Step 38 Reinstall the air intake system using Steps 1 to 8 as a reference INSTALL Figure W ...

Page 27: ...or Steps 39 40 Step 39 Make any final adjustments needed to align the driver side coupling then tighten both clamps Repeat this step for the passenger side coupling Step 40 Retighten the clamps on the charge pipe Figure X INSTALL ...

Page 28: ...Page 28 Refer to Figure Y for Step 41 Step 41 Verify all clamps and connections are secured Your installation is now complete Thank you for choosing aFe POWER Figure Y INSTALL ...

Page 29: ...Page 29 PAGE LEFT BLANK INTENTIONALLY ...

Page 30: ...Page 30 PAGE LEFT BLANK INTENTIONALLY ...

Page 31: ...Page 31 PAGE LEFT BLANK INTENTIONALLY ...

Page 32: ...252 Granite Street Corona CA 92879 https afepower com contact ...

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