aFe Power 53-10026D Instruction Manual Download | Manualshive

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Cold Air Intake System

Instruction Manual

P/N: 53-10026D / 53-10026R

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Make:

Dodge/RAM

Model:

2500/3500

Year:

2007.5-2009

Engine:

L6-6.7L (td) Cummins

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Summary of Contents for 53-10026D

Page 1: ...Cold Air Intake System Instruction Manual P N 53 10026D 53 10026R______________________________ Make Dodge RAM Model 2500 3500 Year 2007 5 2009 Engine L6 6 7L td Cummins ...

Page 2: ...90 E 1 Screw Torx M4 x 7 x 16mm 03 50489 F 1 Clamp 080 3 1 2 5 1 2 03 50011 G 2 Clamp 072 3 5 03 50010 H 1 Coupling Silicone Bellow 05 01457 I 1 Coupling Silicone Elbow w port 05 01464 J 1 Clamp 064 2 1 2 4 1 2 03 50006 K 1 Clamp Mini 012 11 16 1 1 4 03 50023 L 1 Hose Silicone Breather 3 4 ID Black 6 L 05 01475 Installation will require the following tools 8mm nut drivers T20 Torx driver 10mm sock...

Page 3: ...Page 3 A1 A2 B E C F G H J I D K L ...

Page 4: ... A for Steps 1 2 Step 1 Disconnect the wiring harness retaining clip 1 the MAF sensor 2 and the TBAP sensor 3 Step 2 Using a 10mm socket and ratchet remove the nut 4 holding down the factory housing REMOVAL Figure A 2 1 3 4 ...

Page 5: ...3 4 Step 3 Using a pair of pliers remove the crankcase breather hose and clamp 5 factory clamp will be re used Step 4 Using an 8mm nut driver loosen the clamp 6 connecting the factory intake tube to the turbocharger REMOVAL Figure B 5 6 ...

Page 6: ...Page 6 Refer to Figure C for Step 5 Step 5 Carefully lift up on the housing to release the two mounting pins from the mounting grommets 7 Remove the entire intake from the vehicle Figure C REMOVAL 7 ...

Page 7: ...ilter into the aFe housing Install the aFe filter using a 3 Phillips screwdriver Tighten all x4 screws Step 7 Install the supplied bellows coupling 8 onto the air filter using the supplied 80 clamp 9 Tighten the clamp using an 8mm nut driver INSTALL Figure D 9 8 ...

Page 8: ...ll the aFe housing assembly into the vehicle Firmly push the housing into the factory mounting grommets Step 9 Reinstall the factory nut 10 removed in Step 2 to secure the aFe housing Tighten the screw using a 10mm socket and ratchet INSTALL Figure E 10 ...

Page 9: ...1 Step 10 Using a T20 Torx driver remove the MAF sensor 11 and the TBAP sensor 12 from the factory housing Step 11 Using a T20 Torx driver transfer the sensors to the aFe intake tube using the supplied M4 screws INSTALL Figure F 11 12 11 12 ...

Page 10: ...t blade screwdriver Slide the factory clamp 16 on the other end of the silicone hose Step 13 Place a supplied 72 clamp 17 on the larger end of the elbow coupling Step 14 Install the aFe intake tube into the coupling aligning the parting line of the intake tube with the aluminum fitting on the coupling Tighten the clamp using an 8mm nut driver Figure G 13 14 15 16 INSTALL 17 Parting line on intake ...

Page 11: ...and install the aFe intake tube assembly onto the turbo first then slide it into the filter coupling Align the intake tube assembly so its not too close to the exhaust then tighten the clamps Step 17 Connect the silicone hose 21 to the factory crankcase breather tube Using pliers secure it with the factory clamp 22 removed on Step 3 INSTALL Figure H 18 19 20 21 22 ...

Page 12: ...e MAF sensor 23 and the TBAP sensor 24 plugs Step 19 Check all the components are tight and secure Your installation is now complete Thank you for choosing aFe POWER NOTE Check all screws clamps and connectors are secure after 100 200 miles INSTALL Figure I 24 23 ...

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Page 16: ...252 Granite Street Corona CA 92879 TEL 951 493 7100 TECH 951 493 7134 E Mail Tech aFepower com ...

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