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Instruction Manual 

P/N: 46-71110A / 46-71110B 

Dana 44 

– 10 Bolt Differential Cover 

Make: 

Jeep   

Model: 

Wrangler 

Year: 

1997-2018

 

 

Summary of Contents for 46-71110A

Page 1: ...1 Instruction Manual P N 46 71110A 46 71110B Dana 44 10 Bolt Differential Cover Make Jeep Model Wrangler Year 1997 2018 ...

Page 2: ... cooled off before proceeding Retain factory parts for future use Label Qty Description Part Number A1 1 Differential Cover Raw Machined Fins 46 71110A 05 60877A A2 1 Differential Cover Black Machined Fins 46 71110B 05 60877B B 1 RTV Silicone Black Instant Gasket 05 60096 C 10 Screw Socket Head Cap 5 16 18 x 3 4 03 50370 D 12 Washer Flat 03 50228 E 1 Plug Magnetic M12 x 1 25 03 50385 F 1 Crush Was...

Page 3: ...3 A1 C D E F G H A2 B ...

Page 4: ...le from rolling 2 Place a drain pan under the differential cover 3 If applicable disconnect the electric locker wire loom from the bracket 4 Remove the bottom 9 bolts from the differential cover 5 Loosen but do not remove the top bolt Break the seal on the cover and the gear oil will begin to drain ...

Page 5: ... all of the gear oil to drain from the differential 7 Remove the one 1 remaining bolt from the top of the differential cover 8 Remove the OEM cover from the housing Note If applicable also remove the OEM gasket ...

Page 6: ...using 10 Clean off the sealing surface with a gasket scraper Be careful not to gouge the surface while cleaning 11 Check the surface of the housing for any irregularities If there are any carefully remove high spots using a smooth flat file Note DO NOT ROUND OFF THE FLAT GASKET SURFACE ...

Page 7: ...f applicable you can re use the OEM gasket in place of RTV silicone 13 Spread the supplied RTV silicone across the gasket surface Be generous when spreading the silicone across the surface ensuring to follow along the inside of all the bolt holes Note Before moving on make sure that the silicone will completely seal with the gasket surface ...

Page 8: ... cover to hold it in place 15 If applicable use two 2 5 16 18 x 3 4 socket head screws and four 4 flat washers to secure the electric locker bracket in place Reinstall the electric locker wire loom onto the bracket 16 Continue installing the remaining 5 16 18 x 3 4 socket head screws and flat washers finger tight 17 Torque the mounting screws to 12 16 ft lbs in a crisscross pattern ...

Page 9: ...9 18 Install the supplied M12 x 1 25 drain plug and crush washer into the bottom of the cover ...

Page 10: ...g 19 Fill the aFe differential cover using new gear oil Fill until gear oil runs out of the 1 8 NPT port on the side of the cover about 2 quarts Note If your vehicle is lifted and your axle has been rotated you will have to verify you have the correct oil level for your vehicle ...

Page 11: ...11 20 Apply Teflon pipe sealant to the threads of the supplied 1 8 NPT plug and install into the front of the cover ...

Page 12: ...12 21 Apply Teflon pipe sealant to the threads of the supplied 1 2 NPT plug and install into the fill port on the front of the cover ...

Page 13: ...13 22 Your installation is complete ...

Page 14: ...he RGA Upon receipt of the defective product and upon verification of proof of purchase aFe will either repair or replace the defective product within a reasonable time not to exceed thirty days Product Category P N Prefix Warranty Duration Direct OE Replacement Filters 10 11 30 31 71 73 Life of the vehicle Racing Filters 18 1 year Universal 21 24 72 2 years Air Intake Systems 50 51 54 55 75 2 yea...

Page 15: ...15 This Page Was Left Intentionally Blank ...

Page 16: ...16 252 Granite Street Corona CA 92879 TEL 951 493 7100 TECH 951 493 7100 x23 E Mail Tech aFepower com ...

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