Afag GMK 20 Series Manual Download

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Gripper Module

GMK 20 / GMQ 20

Rotary Gripper Modules

GMQ 20-RM 16/GMQ 20-RM 25

Declaration of Incorporation

Module Information

Montage Instructions

Maintenance Instructions

Summary of Contents for GMK 20 Series

Page 1: ...1 Gripper Module GMK 20 GMQ 20 Rotary Gripper Modules GMQ 20 RM 16 GMQ 20 RM 25 Declaration of Incorporation Module Information Montage Instructions Maintenance Instructions ...

Page 2: ...Symbols Assembly and initial start up must be carried out by qualified Personnel only and according to these Montage Instructions WARNING Indicates a possible dangerous situation Non compliance with this information can result in death or serious personal injuries invalidity CAUTION Indicates a possible dangerous situation Non compliance with this information can result in damage to property or li...

Page 3: ...ge 14 3 1 2 General description GMQ 20 Page 14 3 1 3 Description of the module GMQ 20 GMK 20 Page 15 3 1 4 Description of the rotary gripper module GMQ 20 RM 16 25 Page 16 3 1 5 Included in the delivery GMQ 20 GMK 20 Page 17 3 1 6 Intended use Page 17 3 1 7 Safety information GMQ 20 GMK 20 Page 17 3 1 8 Included in the delivery GMQ 20 RM 16 25 Page 18 3 1 9 Intended use Page 18 3 2 0 Warranty Page...

Page 4: ...or Start up Page 32 4 0 0 Maintenance Instruction Page 33 4 1 0 Servicing Page 33 4 1 1 Maintenance Page 34 4 1 2 Trouble shooting GMQ 20 RM 16 Page 35 4 1 3 Accessories for GMQ 20 GMK 20 Page 36 4 1 4 Disassembly and repair Page 37 4 1 5 Spare parts GMQ 20 Page 38 4 1 6 Spare parts GMK 20 Page 39 4 1 7 Rotary gripper module GMQ 20 RM 16 25 Page 40 4 1 8 Dimensions drawing GMQ 20 RM 16 25 Page 41 ...

Page 5: ...nical documents shall be sent to a reasoned request by national authorities in printed documents or electronically pdf Applied and fulfilled essential requirements 1 1 1 1 1 1 1 2 1 2 3 1 2 4 4 1 3 1 3 5 1 3 6 1 3 7 1 3 9 1 4 1 1 5 1 5 3 1 6 1 6 1 1 6 3 1 6 4 1 7 1 7 4 1 7 4 1 1 7 4 2 Who installs this incomplete machine or assemble with other machines a risk assessment for its resulting machine w...

Page 6: ... if the module is not handled property it may fall out of the box when unpacking and cause injuries to limbs or squeeze your fingers The GMQ 20 RM 16 25 are delivered assembled and are packed not special if not handled properly can fall down on this NOTE Consider please With each module security is settled a technical newspaper This newspaper is to be reas busily by each person with the module ...

Page 7: ...ss during transport and storage as well as when handling setting up and assembling Fixing the gripper module rotary gripper module In Order to guarantee a high and repetitive fitting accuracy on assembly during operation and on exchange of a module the components of the Afag modules are equipped with a precise module centering In the gripper module there are two centering bushings Ø 4x6mm Fig 27 I...

Page 8: ...r module Rotary gripper module GMK 20 GMQ 20 GMQ 20 RM16 RM 25 Hole matrix 30mm 48mm 30mm Thread bore hole M5 M6 M5 Centering pin H7 Centering bushings H7 4x6mm 9x4mm Use the centering bushings included in the scope of supply for positioning and insert these sleeves in the diagonally opposite bore holes of the mounting grid ...

Page 9: ...gripper rotary motion of rigidly in the load for this module defined environmental and operational conditions see technical data The GMQ the mounting position GMQ GMQ RM modules can be horizontally or vertically NOTE Before any activity on or with the GMQ and GM RM modules this instruction manual carefully The GMQ GMQ RM modules may only be used there in accordance with the intended use NOTE Safet...

Page 10: ... 2 5 gb 05 02 15 2 1 4 Diagramme GMK 20 NOTE Gripper GM 20 K Ensure that the movement of the jaws occurs without impacts and bounce free This can be achieved by reducing the movement speed Otherwise the service life will be shortend ...

Page 11: ... gb 05 02 15 2 1 5 Gripper load GMQ 20 NOTE Gripper GMQ 20 K Ensure that the movement of the jaws occurs without impacts and bounce free This can be achieved by reducing the movement speed Otherwise the service life will be shortend ...

Page 12: ...12 GMQ20 GMQ20 RM16 25 OI vers 2 5 gb 05 02 15 2 1 6 Preferred combinations GMQ 20 ...

Page 13: ...es No 50xxxxxx This is an incomplete machine Who installs this incomplete machine or assemble with other machines a risk assessment for its resulting machine which must make the provisions of the EC directive 2006 42 EC Standard EN ISO 12100 2010 German version Agent For the compilation of the technically relevant documents Niklaus Röthlisberger Products Manager Afag Automation AG CH 4950 Huttwil ...

Page 14: ...incomplete machine The series of the GMQ 20 Gripper and GMQ 20 RM 16 25 Rotary gripper module is used for the Gripper and Rotary gripper module smooth movement of rigidly mounted loads under the ambient and operating conditions defined see Technical data The installation position of the GMQ 20 Gripper and GMQ 20 RM 16 25 Rotary gripper module can take place both vertically and horizontally Modific...

Page 15: ...s NOTE Special mention is given to type specific information Gripper module GMQ 20 The pneumatically actuated GM 20 Gripper Module piston Ø 20mm together with a gripper are designed for gripping small parts The GMQ 20 is designed for outer tensioning Fig 1 inner tensioning Fig 2 or double acting Fig 3 An integrated spring 1 serves as clamping force protection in the unpressurized condition All GM ...

Page 16: ...gripper 1 and rotary module 2 and the Gripper actuator 3 and the mounting angle 4 Connection 5 with the pneumatically on rotary module 6 and the connection on the gripper actuator The final positions will each have a stop screw 7 is et For sensing the end positions the stop screw can be equipped with a proximity switch proximity switch holder and a 6 5mm not included in the delivery The movement i...

Page 17: ...ety Instructions NOTE These Montage Instructions should be read carefully before carrying out any activity on or with the module The module may only be deployed in accordance with the intended use Modifications on the module that are not described in these Montage Instructions or have not been approved in writing by Afag are not permitted In case of improper changes or assembly installation operat...

Page 18: ...tage Instructions should be read carefully before carrying out any activity on or with the module The module may only be deployed in accordance with the intended use Modifications on the module that are not described in these Montage Instructions or have not been approved in writing by Afag are not permitted In case of improper changes or assembly installation operation maintenance or repairs Afag...

Page 19: ...h the manipulation is not people property and environmental hazard response But they can also be combined with other modules as pick and place station used with the allowable loads must not be exceeded Any other use is regarded as inadequate NOTE The manufacturer does not accept any liability for damage resulting from such use The risk is that of the user alone Intended use also includes paying at...

Page 20: ...20 GMQ20 GMQ20 RM16 25 OI vers 2 5 gb 05 02 15 3 2 3 Dimensions drawing GMK 20 GMQ 20 ...

Page 21: ...GMQ20 GMQ20 RM16 25 OI vers 2 5 gb 05 02 15 3 2 4 Technical data of the GMK 20 GMQ 20 ...

Page 22: ...22 GMQ20 GMQ20 RM16 25 OI vers 2 5 gb 05 02 15 3 2 5 Dimensions drawing GMQ 20 RM 16 RM 25 ...

Page 23: ... pneumatic connections M5 Gripper actuator on the side are two pneumatic connections M5 1 Gripper actuator 4 Maintenance unit 2 One way restrictor P Compressed air connection 3 Direction valve standard 5 2 NOTE Minimal compressed air quality according to ISO 8573 1 2010 7 4 4 1 Gripper actuator 4 Maintenance unit 2 One way restrictor P Compressed air connection 3 Direction valve Standard 5 2 ...

Page 24: ...can be delivered as individual modules where the assembly is carried out by the customer or as pre assembled module by the factory Gripper rotary module NOTE All GM s are delivered ex Works with outer tensioning unpressurized closed and can be modified for a different function as necessary Here the GM gripper and RM are adjusted to the desired combination and the module is optimally set at the fac...

Page 25: ... external power and can be changed for another function if necessary Modifying the GMQ 20 to inner tension 1 Loosen screw 1 2 and remove the gripper 3 2 Loosen screw 4 6 3 Remove the pilot 7 4 Pull out the piston 8 with the spring 9 and remove the travel stop 5 5 Re insert the piston 8 and spring 9 upside down and reassemble the module in the reverse order 6 Functional check ...

Page 26: ...5 3 3 0 Modifying the GMQ 20 to double acting 1 Loosen screws 1 2 and remove the gripper 3 2 Loosen screws 6 and remove the pilot 7 3 Pult the spring 9 4 Remount the pilot 7 with the countersunk screws 6 5 Remount the gripper 3 6 Functional check ...

Page 27: ...ring 5 positioning 3 Centering bushings 1 rich and insert gripper 2 4 Gripper 2 with screw 4 and greased disc 3 on piston rod 6 of the gripper module screw 5 Screw 7 tighten the gripper 6 Functional check The gripper stroke can only be set on module GMQ If the GMQ has been modified to inner tension or the spring removed then the stroke stop 1 must be reconnected securely and flush to the piston ro...

Page 28: ... screws can be combined with a proximity switch holder and proximity switch Ø 6 5 mm or with an angle proximity switch holder and 8x8 mm proximity switch for end of travel interrogation 1 Set the stroke by adjusting the stop screw 5 2 Secure the stop screw with counternut 6 stopping accuracy 0 01mm 3 3 5 Adjusting stop pin M8x1 25 1 Set the stroke by adjusting the stop pin 3 2 Secure the stop pin ...

Page 29: ...olders are not included in the GM scope of delivery CAUTION The proximity switches can only be used with series AS stop screws Depending on the type of control switch type PNP or NPN should be defined An LED on the proximity switch serves function monitoring on end of travel interrogation If the LED does not change its switching condition on end of travel interrogation then the proximity switch is...

Page 30: ...y switch 6 5 mm GMQ 20 1 Screw the proximity switch holder 1 onto the stop screw 2 Plug the proximity switch 2 as far as it will go into the proximity switch holder 3 Slightly tighten the proximity switch holder 1 4 Mount the cover 3 5 Mount the plug 4 6 Functional check ...

Page 31: ... the proximity switch holder 7 with screws 6 2 Mount the cover 10 3 Plug the proximity switch holder 7 with proximity switch as far as it will go onto the stop screw 8 and lock with screw 9 4 Mount the plug 4 5 Functional check CAUTION The switching point of the proximity switch must cover the drill hole of the proximity switch holder see arrow ...

Page 32: ...the GM 12 GM 12 RM 12 Aerate the total system slowly Pay attention to the permissible values technical data regarding load capacity motion frequency moment loads on the guide system CAUTION Limbs may be squeezed by moving components Make sure that there are no persons or tools within the operating range of the module Carry out a test run at first at slow traverse speed afterwards under operating c...

Page 33: ...ements of moving parts Maintenance interval Service measures As required Clean the module with a dry lint free cloth The module must not be washed down do not use any aggressive cleaners 1 Montly Check the safety labels for damage readability and cleunless Further maintenance Under the following conditions is the GM gripper and GM RM rotary gripper module maintenance free Clean workshop atmosphere...

Page 34: ...is operated with oiled air the oil types listed below should be used Festo special oil Avia Avilub RSL 10 BP Energol HPL 10 Esso Spinesso 10 Shell Tellus Oil C 10 Mobil DTE 21 Blaser Blasol 154 Oil quantity 5 10 oil drops per 1000 l air Viscosity range 9 to 11 mm s cST at 40 C ISO class VG 10 according to ISO 3448 Apart from the usual cleaning work no further maintenance measures are required NOTE...

Page 35: ...ive Open circuit in the sensor cable Stop screw adjust Proximity switch exchange Initiator replace cable Hard gripping the workpiece Defective exhaust valve Gripper speed too high Replace exhaust valve Adjust exhaust valve Gripper cannot grasp the part or lose it Mass of the workpiece is too high Cross point of the gripper tongs too far except of Construction of the gripper fingers non optimal Gre...

Page 36: ...K 20 GMQ 20 Description Article No Stop screw AS 08 15 11011202 see technical cat Stop screw AS 08 25 11004991 Centering pin 11009229 Shock absorber 11004990 Proximity switch INI d6 5x44 Sn1 5 PNP NO M8x1 11005439 Proximity switch INI8x8x38 5 Sn2 0 PNP NO M8x1 50338170 ...

Page 37: ...rts can be exchanged by the customer itself when the warranty has expired NOTE All the other faulty parts must exclusively be replaced by company Afag AG When the customer detects that the respective module is still under warranty He returns the module to company Afag AG for repair If the warranty has already expired the customer must decide whether he repairs the module himself and orders the wea...

Page 38: ...ion packing Afag 1 11000893 10 Rod packing Afag 2 11009072 11 O Ring D 18x1 5 mm Afag 1 11009073 12 Screw cyl In 6kt M4 x 16 mm Afag 1 11000402 13 Screw cyl In 6kt M3 x 8 mm Afag 2 11000394 14 Setscrew In 6kt M4 x 25 mm Afag 1 11010944 14 Centering pin D 4 x 6 mm Afag 2 11005017 14 Gripper fastening set Afag 1 Expendable parts Expendable parts set for GMQ 20 Article No 11002505 Set Positionen 8 9 ...

Page 39: ... 11009084 9 Piston packing 1 11000893 10 Rod packing 1 11009072 11 O Ring D 18x1 5 mm 2 11009073 12 Screw cyl IN 6kt M4 x 14 mm 1 11000401 13 Srew cyl In 6kt M3 x 8 mm 2 11000394 14 Gew Sti In 6kt M4 x 10mm 2 11010326 14 Centering pin D 4 x 6 mm 2 11005017 14 Gripper fastening set Afag 1 11015011 Expendable parts Expendable parts Set for GMK 20 Article No 11002505 Pos 9 10 11 When the switch expen...

Page 40: ...2 5 gb 05 02 15 4 1 7 Rotary Gripper Module GMQ 20 RM 16 25 You can put together our gripper rotary module complete with the desired gripper tongs at Afag Automation AG Detailed information can be found in our handling catalog or WEB ...

Page 41: ...GMQ20 GMQ20 RM16 25 OI vers 2 5 gb 05 02 15 4 1 8 Dimensions drawing GMQ 20 RM16 25 ...

Page 42: ...42 GMQ20 GMQ20 RM16 25 OI vers 2 5 gb 05 02 15 4 1 9 Product overview GMQ 20 RM 16 25 ...

Page 43: ...20 RM16 25 OI vers 2 5 gb 05 02 15 4 2 0 Parts drawing GMQ 20 RM 16 25 The gripper module series GMQ can also Afag with rotary gripper modules of the RM 16 and RM 25 series fit together GMQ20 GMQ 20 RM 16 RM 25 ...

Page 44: ...ies intermediate position for RM 16 11001680 Accessories shock absorber for RM 16 11001683 Mounting screw M6x56 11005015 Proximity switch INI 6 5x44 Sn1 5 PNP NO M8x1 11005439 Proximity switch INI 8x8x38 5 Sn2 0 PNP NO M8x1 50338170 RM 25 Description Order No Mounting screw M6x56 11005015 Clamping support RM 16 RM 25 11001672 Proximity switch INI 6 5x44 Sn1 5 PNP NO M8x1 11005439 Proximity switch ...

Page 45: ...GMQ20 GMQ20 RM16 25 OI vers 2 5 gb 05 02 15 4 2 2 Spare parts RM 16 Pos Description Dimension Supplier Nom Order No 1 Expendable parts Afag 1 11002514 2 Expendable parts Afag 1 11007844 ...

Page 46: ...46 GMQ20 GMQ20 RM16 25 OI vers 2 5 gb 05 02 15 4 2 3 Spare parts RM 16 360 Pos Description Dimension Supplier Nom Order No 1 Expendable parts Afag 1 11002514 2 Expendable parts Afag 1 11007844 ...

Page 47: ...GMQ20 GMQ20 RM16 25 OI vers 2 5 gb 05 02 15 4 2 4 Spare parts RM 25 RMZ 25 1 Pos Description Dimension Supplier Nom Order No 1 Expendable parts Afag 1 11002517 2 Expendable parts Afag 1 11002519 ...

Page 48: ...48 GMQ20 GMQ20 RM16 25 OI vers 2 5 gb 05 02 15 4 2 5 Expendable parts RMZ 25 2 Pos Description Dimension Supplier Nom Order No 1 Expendable parts Afag 1 11002519 ...

Page 49: ...sposal NOTE GM s and RM s which are of no further use should not be disposed to fas a complete unit but dismantled into individual parts according to the type of material and recycled should be correctly disposed of Non recyclable materials animal waste ...

Page 50: ...50 GMQ20 GMQ20 RM16 25 OI vers 2 5 gb 05 02 15 ...

Page 51: ...GMQ20 GMQ20 RM16 25 OI vers 2 5 gb 05 02 15 ...

Page 52: ...52 GMQ20 GMQ20 RM16 25 OI vers 2 5 gb 05 02 15 ...

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