background image

 

R02.1 

 

07/01/2021 

Page 7 

2

 

Description of the device 

 

General 

The electronic frequency control device SIGA is used to realize a continuous control 
of inductive loads like spiral conveyor, linear conveyor and hopper.  

The control device works according to the pulse-width modulation (PWM) within the 
half  waves,  the  period  can  be  adjusted  between  20Hz  and  99  Hz.  The  transporting 
capacity  can  be  diversified  by  setting  the  magneto-motive  force  via  the  input  key-
board to a value between 10 - 99%. You can also pro-gram via the keyboard that the 
nominal value can also be adjusted via an external analogue tension 0-10VDC, ana-
logue current 4-20 mA or a potentiometer. 

The  width  of  the  sinusoidal  output  voltage  (half  waves)  depends  on  the  period  ad-
justed and is thus constant. The width of the clocked impulse in this sinusoidal output 
voltage can be adjusted stepless in the range of the positive resp. negative half wave 
via  keyboard  input  or  via  the  externally  determined  nominal  value.  This  adjusts  the 
voltage-time  surface  of  the  out-put  voltage.  For  oscillating  conveyors  the  oscillating 
frequency  can  be  adjusted  variably  between  20-99Hz,  in  the  standard  configuration 
the adjustment will be made via the keyboard.  

When the operating voltage has been switched on the integrated, adjustable smooth 
start will be made after a forced dead time and guarantees a smoothened run up of 
the output voltage up to the adjusted voltage level. Via a limiter stage at the switch-
on moment the charging current is limited to capacities of 4A. This eliminates possi-
ble switch-on peaks. Also the smooth start as well as the smooth run-out will become 
effective via the control input or the keyboard when the output voltage is switched on 
or off. In this way the transporting capacity can be increased or decreased in a time-
dependent  way.  So  bulk  material  that  has  already  been  positioned  will  not  lose  its 
position. Both time values can be adjusted separately.  

The control input makes it possible to have the device switched on or off by another 
system (SPS, approach switch, sensor etc.)  

The control device provides its own supply voltage of +24 V DC for this purpose. It is 
also possible to switch the device on or off via external voltage of + 24 VDC. This in-
put internally influences the PWM. 

The  control  input  control  the  runtime  of  the  oscillating  conveyor  in  a  way  that  avoid 
unnecessary runtimes.  

You  can  determine  via  the  keyboard  whether  the  device  is  to  work  in  the  opener 
mode or in the closer mode. 
 
 
 

NOTE 

 

Miniature magnets can also be operated safely at the IRG 1-S con-
troller! 

 

 

Summary of Contents for 50195031

Page 1: ...Frequency Controller SIGA V6 Translation of operating and installation instructions Copyright by Afag GmbH ...

Page 2: ...n instruction applies to Typ Bestellnummer Frequency Controller SIGA V6 230 VAC 50 Hz 60 Hz 50195031 Frequency Controller SIGA V6 115 VAC 50 Hz 60 Hz on demand Version of Documentation BA_SIGA_V6_R02 1_EN docx Release R02 1 Date 07 01 2021 ...

Page 3: ...ay 13 4 2 1 Addendum 14 System message after net ON 14 Display and optimal behavior 15 Available levels 15 Parameter Level 0 rolling progression of the parameters 16 Parameter Level 6 rolling progression of the parameters 17 Parameter Level b rolling progression of the parameters 18 Parameter Level 0 rolling progression of the parameters 19 Truth Table 20 Statusdisplay Input and Output 21 5 Option...

Page 4: ...Page 4 07 01 2021 R02 1 Replace the fuse 26 Troubleshooting 26 7 Address for orders 27 8 Disposal 27 ...

Page 5: ... immediate threatening danger Non compliance with this information can result in death or seri ous personal injuries invalidity WARNING Indicates a possible dangerous situation Non compliance with this information can result in death or seri ous personal injuries invalidity CAUTION Indicates a possibly dangerous situation Non compliance with this information can result in damage to property or lig...

Page 6: ...ause serious in jury or damage Isolate from mains before installation or dismantling work as well as for fuse changes or post installation modifications Observe the prescribed accident prevention and safety rules for the specific application Before putting into operation check if the rated voltage for the unit conforms with the local supply voltage Emergency stop devices must be provided for all a...

Page 7: ...will be made via the keyboard When the operating voltage has been switched on the integrated adjustable smooth start will be made after a forced dead time and guarantees a smoothened run up of the output voltage up to the adjusted voltage level Via a limiter stage at the switch on moment the charging current is limited to capacities of 4A This eliminates possi ble switch on peaks Also the smooth s...

Page 8: ...er is switched on never insert or remove the plug at the vibration conveyor being operated This can damage the ap pliance NOTE Repairs may only be carried out by qualified technicians We rec ommend that all repairs are carried out by the manufacturer WARNING Procedure by the high voltage test L and N have to be together related Test voltage must not higher be as 1000V AC Each controller must be in...

Page 9: ...plug power supply M12x1 5 blind plug Table 1 Technical Data Type Unit SIGA B 7 65 1 V6 Operating voltage VAC 230 10 115 10 Operating frequency Hz 50 60 Output voltage VAC 50 250 Output current A 0 025 5 Degree of Protection IP54 Fuses 2 x 6 3 A F Anschlussart Netz 2m cable with integral earthing pin plug Anschlussart Schwingförderer Contact socket EMV HA3 BS Anschluss Steuereingang M12x1 4 pin Abm...

Page 10: ...m the interior of the housing Unscrew the cover fastening screws Remove the cover Insert the fastening screws into the channels and use them to attach the con troller to a vibration free base The drive cable has to be shielded Connection possibilities NOTE The connection between control device and oscillating conveying unit must be realized with a shielded cable ...

Page 11: ... pins without function 1 1 L N PE PE PE PE MN ML power supply load connection SI 6 3AF SI 6 3AF 7 8 9 1 5 2 6 external potentio meter external voltage source 0 10V DC external current source 4 20 mA 10 kOhm E 1 5 2 6 5VDC 1 5 2 6 GND U 1 5 2 6 GND PE Earth 1 Load 2 Load 3 NotCon 1 2 PE 3 1 2 3 4 1 NotCon 2 NotCon 3 KL 7 4 KL 8 CAUTION Jumpers may only be inserted for the respective application oth...

Page 12: ...city constant also with changing weights The final adjustment of the transporting capacity will then be made via the nominal value oscillating force This concept does not only result in a multiplication of the efficiency by current re generation but also in a high stability of the transporting velocity and tremendously facilitates the mechanical adjustment works The output frequency of SIGA is abs...

Page 13: ...n conveyor achieves the re quired output Conventions The Documentation describes how you can do the feeding also with the keyboard This Documentation uses the following conventions Tabelle 2 Conventions Convention Meaning LO defines the logical level for the controller at the inputs The condition 0 is with it fixed HI defined the logical level for the controller at the inputs The condition 1 is wi...

Page 14: ...isplay of one digit or tenths or letter is increased decreased changed Keeping the keys pressed the system switches to continuous operation and after 3 seconds in fast mode ie automatically increase decrease the values change at different speeds If you push the button for a longer time the Control Element changed in permanent or after 3 seconds in the fast mode It means that the values are automat...

Page 15: ... 4 5 6 Place four five and six show the setting account Punkt Exception Point for programming mode Available levels Table 5 Available levels Level Display Meaning 0 Level 0 contains all adjustable parame ters for the vibratory drive A F SA SS AE F0 d 6 Level 6 contains all adjustable parame ters for a sensor PLC F1 b Level b contains all adjustable parame ters for the status of the vibratory drive...

Page 16: ...d 2 9 seconds The step size is 0 1 seconds The output voltage runs after activation of the vibratory drive from 0V AC linearly to the set amplitude value within the set time SA SS Parameter SS defines the set soft stop ramp of the vibratory drive The value is between 0 1 and 2 9 seconds The step size is 0 1 seconds The output voltage runs after deactivation of the vibratory drive from the set ampl...

Page 17: ...tinuously 1 means vibratory drive is permanent E is vibratory drive is running or is a function of the control targets active programmed logic The closer the value is the programmed setpoint the smaller the deviation Parameter Level 6 rolling progression of the parameters Tabelle 7 Parameter Level 6 Parameter Display Meaning F1 Parameter F1 defines a logic gate having a valence of S or O The prese...

Page 18: ...c level of LO to HI by F1 not inverted passes after a set time the logic level HI of logic control if the logic level does not change again at the en trance For each logic change times to be restarted Alternating logic level of LO to HI inverted by F1 passes after a set time the logic level at LO logic control if the logic level does not change again at the entrance For each logic change times to ...

Page 19: ... As a shortcut AND U OR O and JAM S can be selected There are all inputs are available offering software programmable The inputs that are active links must be identified by se lection with 1 The inputs that are to be disregarded must be identified by selec tion with 0 The truth table of the shortcuts for 2 in puts are at the end of the parameter de scription LE6 LE6 parameters the possibility of s...

Page 20: ...table for OR Connection and F1 S for E6 and Eb F1 inverted the Input Signals Input E6 LO HI LO HI Input Eb LO LO HI HI Output A0 Off off off runs Table 14 Example Truth table for PACK Up Connection and F1 0 for E6 and Eb Input E6 LO HI LO HI LO HI LO HI Input Eb LO LO HI HI LO LO HI HI Indicator LO LO LO LO HI HI HI HI Output A0 runs runs runs off runs off off off Table 15 Example Truth Table for ...

Page 21: ... off There is no signal at the sensor input Signal level LO is further processed There is no signal at the sensor input Signal level LO is further processed There is signal at the sensor input Signal level HI is further processed Feeder runs Signal level LO is further processed Feeder off Signal level LO is further processed Feeder off Signal level HI is forward processed Feeder runs Feeder off ...

Page 22: ...ven Value 4 20 mA DC I Given Value 0 10 V DC U Given Value Potentiometer 10K P Full Half shaft driven F0 G H G Control d 0 1 E E Sensor Input inverted F1 O S O Status Vibratory Feeder Input inverted F1 O S O Duplicate timing relay S1 S2 0 0 9 9 Sek 0 1 Sek 0 1 Sek Logic Vibration Conveyor Logic L U O S O Inputs E6 0 1 1 Inputs Eb 0 1 0 Amplitude setting Origin Display Push the button Point in the ...

Page 23: ...dis played Push the button Code input is expected Push the button Push the button Push the button Push the button Dot appears in second LED Programm mode is active The amplitude can be changed The value can be changed by the value keys For example at 55 8 Hz Push the button It appears briefly that the changes were saved After 20 seconds without pressing a button the programming mode is exited and ...

Page 24: ...the button Push the button Push the button Push the button Dot appears in second LED Programm mode is active The value can be changed by the value keys For example U for analog voltage between 0 10 V DC Push the button It appears briefly that the changes were saved After 20 seconds without pressing a button the programming mode is exited and the origin is displayed without a point ...

Page 25: ...n Push the button Dot appears in second LED Program mode is active The value can be changed by the value keys The Control signal is converted to NO LO signal at the input E6 is further processed as HI signal Push the button It appears briefly that the changes were saved After 20 seconds without pressing a button the programming mode is exited and the origin is displayed without a point ...

Page 26: ...ting Disorder Repairing Device is not working Check the mains voltage if necessary check or replace fuses Check the control signals Conveyor has no performance Chekc if the correct resonant frequency iss et if neccessary change the settings Conveyor vibrates too much mag net knocking noises Incorrect setting of the oscillation frequency or amplitude CAUTION Magnet can be de stroyed by overheating ...

Page 27: ... 0 27 490 Sales sales afag com www afag com Switzerland Afag Automation AG Luzernstrasse 32 CH 6144 Zell Tel 41 0 62 959 86 86 Fax 41 0 62 959 87 87 8 Disposal Controllers that are no longer in use should not be disposed of as complete units but dismantled into separate materials and recycled Non recyclable components must be disposed of correctly ...

Reviews: