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Aerotech ADRT Series Hardware Manual Download Page 1

Revision: 1.02.00

ADRT Hardware Manual

Summary of Contents for ADRT Series

Page 1: ...Revision 1 02 00 ADRT Hardware Manual...

Page 2: ...vice aerotech com 101 Zeta Drive Pittsburgh PA 15238 2811 www aerotech com United Kingdom Japan Phone 44 0 1256 855055 Fax 44 0 1256 855649 Email service aerotech co uk Phone 81 0 50 5830 6814 Fax 81...

Page 3: ...Securing the Stage to the Mounting Surface 25 2 4 Attaching the Payload to the Stage 27 2 4 1 Load Capability 28 2 5 Travel Adjustment 31 2 5 1 Optical Limit Adjustment 31 2 5 2 Hard Stop Adjustment 3...

Page 4: ...ations 26 Figure 2 9 Load Orientations 28 Figure 2 10 ADRT100 Cantilevered Load Capability 28 Figure 2 11 ADRT150 Cantilevered Load Capability 29 Figure 2 12 ADRT200 Cantilevered Load Capability 30 Fi...

Page 5: ...ignments 37 Table 3 2 25 Pin Motor Connector Pin Assignments ADRT100 Only 37 Table 3 3 25 Pin Feedback Connector Pin Assignments 38 Table 3 4 Feedback Specifications 40 Table 3 5 Encoder Specification...

Page 6: ...Table of Contents ADRT Hardware Manual 6 www aerotech com This page intentionally left blank...

Page 7: ...afety requirements 5 Operator safeguarding requirements must be addressed during final integration of the product W A R N I N G To minimize the possibility of electrical shock bodily injury or death t...

Page 8: ...Electrical Safety ADRT Hardware Manual 8 www aerotech com This page intentionally left blank...

Page 9: ...re declares that it is not allowed to put the equipment into service until the machinery into which it is to be incorporated or of which it is to be a component has been found and declared to be in co...

Page 10: ...Declaration of Conformity ADRT Hardware Manual 10 www aerotech com This page intentionally left blank...

Page 11: ...le for ADRT150 135 135 mm stage height Only available for ADRT100 and ADRT150 155 155 mm stage height Only available for ADRT200 160 160 mm stage height Only available for ADRT260 180 180 mm stage hei...

Page 12: ...DRT200 and ADRT260 TR280 140 degrees Only available on ADRT200 and ADRT260 TR300 150 degrees Only available on ADRT200 and ADRT260 1 Not available with ADRT100 2 Not available with brake option NOTE T...

Page 13: ...your specific application involves use above 2 000 m or below sea level Vibration Use the system in a low vibration environment Excessive floor or acoustical vibration can affect system performance C...

Page 14: ...mm Radial Load 3 10 kg 25 kg Axial Load 15 kg 30 kg Rated Speed 1500 rpm 600 rpm Inertia 0 00028 kg m2 0 00067 kg m2 0 003379 kg m2 0 004958 kg m2 0 008118 kg m2 Mass 2 0 kg 3 6 kg 5 3 kg 6 9 kg 10 2...

Page 15: ...488 kg m2 0 08566 kg m2 Mass 13 4 kg 16 7 kg 25 4 kg 30 6 kg Finish Table Hardcoat Finish Stage Black Anodized 1 Calibrated accuracy requires PL2 option and Aerotech controls 2 Repeatability and accur...

Page 16: ...Overview ADRT Hardware Manual 16 Chapter 1 www aerotech com This page intentionally left blank...

Page 17: ...during shipping report it immediately The ADRT260 exceeds safe single person lifting and handling specifications Because of its weight in excess of 25 kg 55 lbs two people should be on hand to careful...

Page 18: ...proves its product offerings listed options may be superseded at any time All drawings and illustrations are for reference only and were complete and accurate as of this manual s release Refer to www...

Page 19: ...ADRT Hardware Manual Mechanical Specifications and Installation Figure 2 2 ADRT150 Dimensions www aerotech com Chapter 2 19...

Page 20: ...Mechanical Specifications and Installation ADRT Hardware Manual Figure 2 3 ADRT150 Limited Travel Dimensions 20 Chapter 2 www aerotech com...

Page 21: ...ADRT Hardware Manual Mechanical Specifications and Installation Figure 2 4 ADRT200 Dimensions www aerotech com Chapter 2 21...

Page 22: ...Mechanical Specifications and Installation ADRT Hardware Manual Figure 2 5 ADRT200 Limited Travel Dimensions 22 Chapter 2 www aerotech com...

Page 23: ...ADRT Hardware Manual Mechanical Specifications and Installation Figure 2 6 ADRT260 Dimensions www aerotech com Chapter 2 23...

Page 24: ...Mechanical Specifications and Installation ADRT Hardware Manual Figure 2 7 ADRT260 Limited Travel Dimensions 24 Chapter 2 www aerotech com...

Page 25: ...precision machined and verified for flatness prior to stage assembly at the factory If machining is required to achieve the desired flatness it should be performed on the mounting surface rather than...

Page 26: ...Mechanical Specifications and Installation ADRT Hardware Manual Tapped Mounting Holes Counterbored Mounting Holes T Slot Grooves Figure 2 8 Mounting Holes Locations 26 Chapter 2 www aerotech com...

Page 27: ...installation refer to Chapter 3 and the documentation delivered with the stage N OTE If your ADRT was purchased with Aerotech controls it might have been tuned with a representative payload based on t...

Page 28: ...should be centered on the stage table and the entire stage should be centered on the support structure If cantilevered loads are applied refer to Figure 2 9 to find the loading condition Refer to Figu...

Page 29: ...ADRT Hardware Manual Mechanical Specifications and Installation Figure 2 11 ADRT150 Cantilevered Load Capability www aerotech com Chapter 2 29...

Page 30: ...Mechanical Specifications and Installation ADRT Hardware Manual Figure 2 12 ADRT200 Cantilevered Load Capability Figure 2 13 ADRT260 Cantilevered Load Capability 30 Chapter 2 www aerotech com...

Page 31: ...fer to Figure 2 14 Disconnect optical limit board wires 3 Loosen the QTY 4 M3 button head cap screws two per limit flag and slide each limit flag along the bolt circle to the desired half limit travel...

Page 32: ...Mechanical Specifications and Installation ADRT Hardware Manual Figure 2 15 ADRT Limit Flag Adjustment 32 Chapter 2 www aerotech com...

Page 33: ...ons and Installation 2 5 2 Hard Stop Adjustment Hard stop locations are set via bolt on table tops If hard stop travel adjustment is required contact your Aerotech representative to purchase alternate...

Page 34: ...Mechanical Specifications and Installation ADRT Hardware Manual 34 Chapter 2 www aerotech com This page intentionally left blank...

Page 35: ...appropriate connections If system level integration was purchased an electrical drawing showing system interconnects has been supplied with the system separate from this documentation The electrical...

Page 36: ...qualified installer is responsible for determining and meeting all safety and compliance requirements necessary for the integration of this stage into the final application D A N G E R Remove power be...

Page 37: ...N Third Party P N Backshell ECK00656 Amphenol 17E 1726 2 Sockets QTY 4 ECK00659 ITT Cannon DM53744 6 Connector ECK00657 ITT Cannon DBM9W4SA197 Table 3 2 25 Pin Motor Connector Pin Assignments ADRT100...

Page 38: ...A 11 Hall Effect sensor phase C 12 Option Signal indicating maximum travel produced by positive CW stage direction 13 Option Brake 14 Cosine 15 Cosine N 16 5 V power supply 17 Sine 18 Sine N 19 Reser...

Page 39: ...A1 A2 A3 A4 3 11 20 10 5 21 17 16 2 14 15 13 18 7 6 25 STAGE HALL B HALL C COM COM 5V 5V THERMISTOR COSINE COSINE N SINE SINE N MARKER MARKER N BRAKE BRAKE CASE CASE SAFE SWITCH MOVE HALL A MOTOR CON...

Page 40: ...utput Incremental Encoder RS422 485 compatible Limit Switch Specifications Supply Voltage 5 V 8 24 V 24V option Supply Current 25 mA Output Types Open Collector sinking High Side Switch SRCE option Ou...

Page 41: ...arc sec line 1 2 arc sec line 1 E1 shows x4000 x16000 total interpolation 2 Quadrature decoding included in interpolated resolution calculations Table 3 6 Maximum Speeds for the Encoder Option Model...

Page 42: ...PD 160 25D Thermal Resistance C W 1 83 0 93 Number of Poles 14 14 1 Performance is dependent upon heat sink configuration system cooling conditions and ambient temperature 2 Values shown 75 C rise abo...

Page 43: ...0 3 67 Maximum Bus Voltage VDC 340 340 340 Thermal Resistance C W 0 95 0 85 0 64 Number of Poles 18 18 18 1 Performance is dependent upon heat sink configuration system cooling conditions and ambient...

Page 44: ...340 Thermal Resistance C W 0 67 0 57 Number of Poles 18 18 1 Performance is dependent upon heat sink configuration system cooling conditions and ambient temperature 2 Values shown 75 C rise above a 25...

Page 45: ...e mH 2 90 0 73 4 30 1 08 Maximum Bus Voltage VDC 340 340 Thermal Resistance C W 0 38 0 32 Number of Poles 26 26 1 Performance is dependent upon heat sink configuration system cooling conditions and am...

Page 46: ...ls and is dictated by the stage wiring refer to Section 3 5 for Motor and Feedback phasing information Programming direction of a stage is set by the controller that is used to move the stage Programm...

Page 47: ...virtual wye common point CW Rotation Positive Machine Direction Motor Phase B B BEMF Hall B 0 100 180 300 400 0 100 180 300 400 Motor Phase C C BEMF Hall C 0 100 200 240 300 420 0 100 200 240 300 420...

Page 48: ...450 540 630 315 675 720 810 CW Rotation Positive Machine Direction Figure 3 4 Analog Encoder Phasing Reference Diagram MRK MRK N Positive MOVE Clockwise 0 90 180 270 360 450 540 630 720 810 SIN SIN N...

Page 49: ...omponents and cables as needed l Repair any damage before operating the ADRT l Inspect and perform an operational check on all safeguards and protective devices In general repair and or replacement of...

Page 50: ...and compatibility requirements Example voltage requirements l Controller trap or fault refer to the Controller documentation Stage moves uncontrollably l Encoder sine and cosine signal connections re...

Page 51: ...ch approval A Return Materials Authorization RMA number must accompany any returned product s The RMA number may be obtained by calling an Aerotech service center or by submitting the appropriate requ...

Page 52: ...and conditions stated in the following On Site Non Warranty Repair section apply On site Non Warranty Repair If any Aerotech product cannot be made functional by telephone assistance or purchased repl...

Page 53: ...n l Added Environmental Specifications section l Added Optical Limit Adjustment section l Added safety information and warnings l Added note about current requirements of motor and ground wires l Desc...

Page 54: ...Revision History ADRT Hardware Manual 54 Appendix B www aerotech com This page intentionally left blank...

Page 55: ...service 49 G Global Technical Support 2 H Hall Effect Sensors Specifications 40 Humidity 13 I Inspection Schedule 49 L label 17 Lifting Instructions 17 Limit Switch Specifications 40 lubrication 49 Lu...

Page 56: ...l Specifications 42 Performance Specifications 42 serial number 17 Service 49 shipping clamps 17 Shipping Clamps 17 stabilizing stage 17 stage distortion 25 stabilizing 17 Support 2 T Technical Suppor...

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