Aerotech A3200 Series Hardware Manual Download Page 117

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Maintenance

Npaq® Hardware Manual

4.8. Fuse Replacement

Additional fuse information can be found on the system drawing that was supplied with the Npaq.

Table 4-15:

Typical Fuse Replacement Part Numbers

Function / Location

Options

Fuse Rating

Manufacturer P/N

Aerotech P/N

Bus Supply #1

F1 & F2 on Voltage

Select / Soft-Start

Board

10B, 20B

F1: 4 A, 3 AG

Littelfuse 313004P

EIF104

F2: 2 A, 3 AG

Littelfuse 313002P

EIF102

30B, 40B, 80B

F1: 4 A, 3 AG

Littelfuse 313004P

EIF104

F2: 3 A, 3 AG

Littelfuse 313003P

EIF103

160LT

F1: 7 A, 3 AG

Littelfuse 313007P

EIF107

F2: 3 A, 3 AG

Littelfuse 313003P

EIF103

320LT

F1: 7 A, 3 AG

Littelfuse 313007P

EIF107

F2: 10 A, 3 AG

Bussman MDA-10-R

EIF117

Bus Supply #2

F3 & F4 on Voltage

Select / Soft-Start

Board

10B, 20B

F3: 4 A, 3 AG

Littelfuse 313004P

EIF104

F4: 2 A, 3 AG

Littelfuse 313002P

EIF102

30B, 40B, 80B

F3: 4 A, 3 AG

Littelfuse 313004P

EIF104

F4: 3 A, 3 AG

Littelfuse 313003P

EIF103

160LT

F3: 7 A, 3 AG

Littelfuse 313007P

EIF107

F4: 3 A, 3 AG

Littelfuse 313003P

EIF103

320LT

F3: 7 A, 3 AG

Littelfuse 313007P

EIF107

F4: 10 A, 3 AG

Bussman MDA-10-R

EIF117

MXR Voltage Select

Board: F1 & F2

MXR Options

F1: 1 A, 5x20 mm

Littelfuse 218001P

EIF189

F2: .5 A, 5x20 mm

Littelfuse 218.500P

EIF196

DL Series Amplifier:

F1 & F2

DL4005A

DL4010

DL4010A

5 A, 5x20 mm

Littelfuse 215005.P

EIF1023

DP Series Amplifier:

DP32010E

5 A, 5x20 mm

Littelfuse 215005.P

EIF1023

DP32020E
DP32030E

10 A, 5x20 mm

Littelfuse 215010.P

EIF1020

Brake / F1 on Drive

Interface Board

Brake Options

3.15 A, 5x20 mm

Littelfuse 2183.15P

EIF180

Shunt Board: F1

Shunt

4 ASB, 5 mm

BEL Fuse, 5ET4-R

EIF1032

N O T E :

See your System Documentation for additional and alternative fuse requirements.

N O T E :

Bus Supply fuses are normally located on the Voltage Selector.

W A R N I N G : 10 amp fuses are not user replaceable. An open fuse usually indicates that the
unit should be returned to Aerotech for service.

D A N G E R : Residual voltages greater than 60V may be present inside Npaq chassis for
longer than 10 seconds after power has been disconnected.

D A N G E R : Always disconnect the Mains power connection before opening the Npaq
chassis.

www.aerotech.com

Chapter 4

117

Summary of Contents for A3200 Series

Page 1: ...Revision 3 08 00 Npaq Hardware Manual...

Page 2: ...ech com Phone 1 412 967 6440 Fax 1 412 967 6870 101 Zeta Drive Pittsburgh PA 15238 2811 www aerotech com United Kingdom China Email Support aerotech com Phone 44 0 1256 855055 Fax 44 0 1256 855649 Ema...

Page 3: ...36 2 4 1 Soft Start Operation 36 2 4 2 Voltage Selection Operation 38 2 5 Motor Output Connectors 39 2 5 1 Brushless Motor Connections 40 2 5 1 1 Powered Motor Phasing 41 2 5 1 2 Unpowered Motor and...

Page 4: ...on 89 Chapter 3 Options 91 3 1 External Fan Tray Cooling Options 92 3 2 AC Line Filter Option 93 3 3 Emergency Stop Options ESTOP1 2 3 94 3 4 Shunt Option 98 3 5 Analog I O Board Option Archive 99 3 5...

Page 5: ...d of Travel Limit Input Connections 54 Figure 2 23 End of Travel Limit Interface Input 55 Figure 2 24 Limit Input Diagnostic Display 56 Figure 2 25 Encoder Fault Interface Input 57 Figure 2 26 PSO Out...

Page 6: ...Analog I O Option Board Outputs 102 Figure 3 8 Sine Cosine Resolver Signal Input Circuitry 104 Figure 3 9 Reference Resolver Signal Output Circuitry 104 Figure 4 1 Control Board Assembly 107 Figure 4...

Page 7: ...7 Table 2 20 Brake Output Pins on the Motor Feedback Connector 58 Table 2 21 PSO Interface Connector Pinout J7 59 Table 2 22 Mating Connector Part Numbers for the PSO Connector 59 Table 2 23 PSO Outpu...

Page 8: ...ctor Pinout J80 99 Table 3 7 Mating Connector Part Numbers for the Analog I O Connector J80 99 Table 3 8 External Power Supply Specifications 100 Table 3 9 Differential Analog Input 1 Specifications 1...

Page 9: ...RoHS 3 Directive and has been designed to be in conformity with the applicable requirements of the following Standard s when installed and used in accordance with the manufacturer s supplied installat...

Page 10: ...pproval Certification CUS NRTL Approving Agency TUV SUD America Inc Certificate U8 14 12 68995 016 Standards CAN CSA C22 2 No 61010 1 2012 UL 61010 1 2012 Visit https www tuev sued de product testing...

Page 11: ...e that all electrical power switches are in the off position when servicing the equipment 2 Disconnect electrical power before servicing equipment 3 Disconnect electrical power before performing any w...

Page 12: ...crushing or shearing injuries Access to all stage and motor parts must be restricted while connected to a power source 3 Cables can pose a tripping hazard Securely mount and position all system cables...

Page 13: ...Order under the heading Integration that drawing can be found on your installation device There are five standard connections that must be made to the Npaq Topic Section AC Power Section 2 2 1 AC Powe...

Page 14: ...Npaq Hardware Manual Quick Installation Guide 14 www aerotech com This page intentionally left blank...

Page 15: ...nt Featuring high performance double precision DSPs the Npaq family performs both current loop and servo loop closures digitally to assure the highest level of positioning accuracy and rate stability...

Page 16: ...inear and or PWM Amplifiers l Software configurable for brush brushless ceramic and stepper motor operation the Npaq must be factory wired for a 4010 amplifier to drive a stepper motor l Single axis P...

Page 17: ...k 20 kHz PWM 3U height enhanced resolution requires A3200 software version 2 13 or greater DP32020E Brushless motor driver 320 V 10 A cont 20 A peak 20 kHz PWM 3U height enhanced resolution requires A...

Page 18: ...line cord AUSTRALIA Australia compatible line cord US 115VAC U S 115 VAC line cord US 230VAC US 230 VAC line cord NO LINECORD No line cord Options ENET 10 100BASE T Ethernet port ESTOP1 Internal disco...

Page 19: ...ion 1 Effective multiplication factor after quadrature decoding if applicable 2 MXR 4 MXR 5 MXR6 3 axes max 3 MXR2M 4 MXR2M 5 MXR2M 6 3 axes max Motor Output Mx Motor output wiring installed for x 1 6...

Page 20: ...Npaq Hardware Manual Introduction The following block diagram illustrates the features and options of the Npaq Figure 1 2 Functional Diagram 20 Chapter 1 www aerotech com...

Page 21: ...um 115 VAC 10 A Maximum 200 VAC 5 A Maximum 230 VAC 5 A Maximum AC Power Input AC input Switch Selectable AC Hi AC Lo Earth Ground l 100 VAC 90 112 VAC 50 60 Hz l 115 VAC 103 127 VAC 50 60 Hz l 200 VA...

Page 22: ...2 5 10 15 Peak Bus Voltage VDC 40 320 Maximum Power Amplifier Bandwidth 3 kHz 2 PWM Switching Frequency kHz NA 20 Minimum Load Inductance mH 0 0 1 mH 160 VDC 1 0 mH 320 VDC Heat Sink Temperature maxim...

Page 23: ...ed in the following equations Brushless Motor Output Power Rotary Motors Pout W Torque N m Angular velocity rad sec Linear Motors Pout W Force N Linear velocity m sec Rotary or Linear Motors Pout W Be...

Page 24: ...nections and cables All Npaq chassis are built to the user s specifications with the requested options causing a variation in the actual product weight D A N G E R H E A V Y To avoid injury use two or...

Page 25: ...Introduction Npaq Hardware Manual Figure 1 3 Dimensions www aerotech com Chapter 1 25...

Page 26: ...to 85 C 22 to 185 F Humidity Maximum relative humidity is 80 for temperatures up to 31 C Decreasing linearly to 50 relative humidity at 40 C Non condensing Altitude Up to 2000 meters Pollution Polluti...

Page 27: ...he software first supported the drive Drives that list a specific version number in the Last Software Version column will not be supported after the listed version Table 1 5 Drive and Software Compati...

Page 28: ...Npaq Hardware Manual Introduction 28 Chapter 1 www aerotech com This page intentionally left blank...

Page 29: ...is applied nor should any drive modules be removed or inserted into it with power applied Doing so may cause damage to the system or its components Also provided with the Npaq is a documentation pack...

Page 30: ...d Control Connections A combination power switch circuit breaker is located on the front of the Npaq This breaker is connected to the incoming AC power and provides protection to the Npaq system in ca...

Page 31: ...onfirm that the AC power is the correct voltage before turning on power to the Npaq If the LineSel option is present the user may verify the Soft Start Voltage selection switches as described in Secti...

Page 32: ...oltages along with the current requirements for the Npaq drive chassis are listed in Table 2 1 W A R N I N G The AC power cord is the Mains disconnect Figure 2 3 Power Supply Connection Table 2 1 Main...

Page 33: ...nfiguration 2 2 3 I O and Signal Wiring Requirements The I O communication and encoder feedback connections are typically very low power connections In some applications especially when there are sign...

Page 34: ...e 2 4 Device Number S2 Location N OTE The drive assigned to the first communication channel number all switches set to ON will be configured by the Axis 1 parameters defined in the software The drive...

Page 35: ...ON 11 through 16 ON ON ON ON 12 through 17 ON ON ON 13 through 18 ON ON ON ON 14 through 19 ON ON ON 15 through 20 ON ON ON 16 through 21 ON ON 17 through 22 ON ON ON ON ON 18 through 23 ON ON ON ON...

Page 36: ...inrush current to the Bus supply to approximately 10 A for 100 115 VAC operation and 20 A for 200 230 VAC operation Inrush current limiting is only activated during initial power up or when AC power...

Page 37: ...Green 6 115 VAC Lead Brown 7 100 VAC Lead Orange 8 115 VAC Lead Black Table 2 6 Fan Interface Connector J4 Pin Assignment Pin Description Wire Color 1 Fan AC HI 115 VAC Brown 2 Fan AC LO Blue W A R N...

Page 38: ...with off line supplies Damage to the unit may result if this function is used improperly W A R N I N G Do not change the Voltage Selector switch settings if the Npaq drive chassis contains other AC d...

Page 39: ...nnectors are shown in Table 2 9 should you manufacture your own cables Figure 2 6 Motor Output Connections Table 2 9 Motor Power Output Connector Pinout Pin Description Wire Size 1 Brushless Phase A M...

Page 40: ...be aligned with the corresponding Hall effect signal To ensure proper alignment motor Hall and encoder connections should be verified using one of the following methods powered through the use of a t...

Page 41: ...Npaq Hardware Manual 2 5 1 1 Powered Motor Phasing Refer to the Motor Phasing Calculator in the Configuration Manager for motor Hall and encoder phasing Figure 2 8 Encoder and Hall Signal Diagnostics...

Page 42: ...e positive direction Figure 2 9 Motor Phasing Oscilloscope Example With the designations of the motor and Hall leads of a third party motor determined the motor can now be connected to an Aerotech sys...

Page 43: ...ads of an un powered motor 1 Connect the positive lead of the voltmeter to the one of the motor terminals 2 Connect the negative lead of the voltmeter to the other motor terminal 3 Rotate the motor cl...

Page 44: ...t for proper motor phasing by running a positive motion command If there is a positive scaling factor determined by the CountsPerUnit parameters and the motor moves in a clockwise direction as viewed...

Page 45: ...put 9 Encoder Setup factory use only Input 10 Hall Effect Sensor A brushless motors only Input 11 Hall Effect Sensor C brushless motors only Input 12 Clockwise End of Travel Limit Input 13 Optional Br...

Page 46: ...N OTE Encoder wiring should be physically isolated from motor AC power and all other power wiring Table 2 13 Encoder Interface Pins on the Motor Feedback Connector Pin Description In Out Bi 1 Chassis...

Page 47: ...missing signals will cause a feedback fault when the axis is enabled An analog encoder is used with the MXR option refer to Section 2 6 1 2 for more information Table 2 14 Encoder Specifications Spec...

Page 48: ...analog input to quadrature output 3 25 sec analog input to quadrature output Refer to Figure 2 16 for the MXR typical input circuitry The encoder interface pin assignment is indicated in Section 2 6 1...

Page 49: ...Installation and Configuration Npaq Hardware Manual Figure 2 17 MXR Analog Encoder Interface www aerotech com Chapter 2 49...

Page 50: ...W positive direction while observing the position of the encoder in the diagnostics display see Figure 2 19 The Motor Phasing Calculator in the Configuration Manager can be used to determine proper en...

Page 51: ...Installation and Configuration Npaq Hardware Manual Figure 2 19 Position Feedback in the Diagnostic Display www aerotech com Chapter 2 51...

Page 52: ...device phasing Table 2 16 Hall Effect Feedback Pins on the Motor Feedback Connector Pin Description In Out Bi 1 Chassis Frame Ground N A 3 5V Power for Encoder 500 mA max Output 5 Hall Effect Sensor...

Page 53: ...ditions the resistance of the thermistor is low i e 100 ohms which will result in a low input signal As the increasing temperature causes the thermistor s resistance to increase the signal will be see...

Page 54: ...limit is typically used instead All of the end of travel limit inputs accept 5 VDC level signals Limit directions are relative to the encoder polarity in the diagnostics display refer to Figure 2 22 T...

Page 55: ...Installation and Configuration Npaq Hardware Manual Figure 2 23 End of Travel Limit Interface Input www aerotech com Chapter 2 55...

Page 56: ...e able to move further into a limit but be unable to move out To correct this swap the connections to the CW and CCW inputs at the motor feedback connector The logic level of the EOT limit inputs may...

Page 57: ...factures and indicates a loss of encoder function The active state of this input is parameter configurable and the controller should be configured to disable the axis when the fault level is active Ta...

Page 58: ...the feedback cable The brake is configured for automatic or manual control using controller parameters refer to the A3200 Help file for more information Refer to Section 2 12 3 for more information on...

Page 59: ...erface Connector Pinout J7 Pin Description In Out Bi Connector 1 Differential PSO Output 1 Output 2 Differential PSO Output 1 Output 3 Differential PSO Output 2 Output 4 Differential PSO Output 2 Outp...

Page 60: ...be used with caution since the Npaq cannot maintain the closed state when its AC mains power is turned off The PSO NC JP16 2 3 setting should not be used when fail safe operation is required JP16 jum...

Page 61: ...Figure 2 28 and Figure 2 29 The differential format is recommended for maximum noise immunity Differential and open collector outputs are active low polarity only JP16 does not change the active pola...

Page 62: ...Interlock setting of the IOSetup parameter See the A3200 Help file for more information Table 2 25 shows the PSO Interlock specifications Table 2 26 shows the reset specifications Figure 2 30 PSO Int...

Page 63: ...in Table 2 27 and the SYNCIN signal specifications are listed in Table 2 28 Figure 2 31 SYNCOUT 1 6 Outputs Table 2 27 SYNCOUT Specifications Description Specification Output Type LVTTL 0 3 3 Volts Ma...

Page 64: ...ential Output 12 Sin 3 Dir Output 10 1 Differential Output 12 Sin 3 Dir Output 11 1 Differential Output 13 Cos 3 Output 12 1 Differential Output 13 Cos 3 Output 13 Differential Input 17 Aux Encoder 1...

Page 65: ...information on using clock and direction outputs with the Npaq see the PULSE command in the A3200 Help file Table 2 31 High Speed Differential Output Pins on the High Speed I O Connector J8 Pin Descr...

Page 66: ...Npaq Hardware Manual Installation and Configuration Figure 2 33 High Speed Differential Outputs 66 Chapter 2 www aerotech com...

Page 67: ...device for a dual loop system but cannot be used for position feedback due to the lack of marker input The auxiliary encoder inputs can also be used with the MPG option or other hand wheel type devic...

Page 68: ...Npaq Hardware Manual Installation and Configuration Figure 2 34 High Speed Differential Inputs 68 Chapter 2 www aerotech com...

Page 69: ...l I O J8 The bidirectional I O signals default to inputs on reset and may be configured as input outputs by the PORT DIR command High speed inputs outputs 14 16 can source sink 12 mA when configured a...

Page 70: ...Output 5 Digital Output 3 Opto Isolated Output 6 Digital Output 4 Opto Isolated Output 7 Digital Output 5 Opto Isolated Output 8 Digital Output 6 Opto Isolated Output 9 Digital Output 7 Opto Isolated...

Page 71: ...nce 33 Rise Fall Time 250 usec typical Reset State Output Off High Impedance State Table 2 36 Digital Output Pins on the Digital Opto Isolated Output Connector J9 Pin Description In Out Bi 1 User Prov...

Page 72: ...nd Configuration N OTE Outputs must be connected as all sourcing or all sinking Figure 2 36 Digital Outputs Connected in Current Sinking Mode Figure 2 37 Digital Outputs Connected in Current Sourcing...

Page 73: ...e isolation and will reduce noise immunity Table 2 37 Digital Input Specifications Input Voltage Approximate Input Current Turn On Time Turn Off Time 5 V 1 mA 200 usec 2000 usec 24 V 6 mA 4 usec 1500...

Page 74: ...and Configuration N OTE Inputs must be connected as all sourcing or all sinking Figure 2 38 Digital Inputs Connected in Current Sinking Mode Figure 2 39 Digital Inputs Connected in Current Sourcing M...

Page 75: ...5 5 Volts Output 6 Analog Output 0 Output 7 Analog Ground N A 8 Analog Ground N A 9 Analog Input 0 Input 10 Analog Input 1 Input 11 Analog Input 2 Input 12 Analog Input 3 Input 13 Not Used N A 14 Ana...

Page 76: ...put Specifications J10 Specification Value Output Voltage 10 V to 10 V Output Current 5 mA Resolution bits 16 bits Resolution volts 305 V Table 2 42 Analog Output Pins on the Analog I O Connector J10...

Page 77: ...nalog Input 1 Specifications J10 Specification Value AI AI 10 V to 10 V 1 Resolution bits 16 bits Resolution volts 305 V 1 Signals outside of this range may damage the input Table 2 44 Analog Input Pi...

Page 78: ...inout Pin Description In Out Bi Connector 1 Joystick 5V power Input 2 Joystick button A Input 8 Axis Select Input 3 Analog 2 Input Input 4 Joystick power common N A 5 Not Used N A 6 Analog 3 Input Inp...

Page 79: ...axis pairs and speed ranges An optional interlock signal is used to indicate to the controller that the joystick is present Joystick control will not activate unless the joystick is in the center loc...

Page 80: ...Npaq Hardware Manual Installation and Configuration Figure 2 43 Joystick Interface 80 Chapter 2 www aerotech com...

Page 81: ...nnector 1 Opto Isolated User Interrupt Input 12 Input 2 Opto Isolated User Interrupt Input 12 Input 3 5 Volt fused Output 4 Reserved N A 5 Reserved N A 6 Not Used N A 7 Opto Isolated ESTOP input 5 24...

Page 82: ...res an external series resistor to limit the current to 15 mA Figure 2 44 User Interrupt Inputs J12 Table 2 49 UINT Pins on the Miscellaneous I O Connector J12 Pin Description In Out Bi 1 Opto Isolate...

Page 83: ...3849 1 see Section 3 3 W A R N I N G The machine integrator OEM or end user is responsible for performing the design integration and test of the safety system in accordance with the relevant safety st...

Page 84: ...rake is controlled by an Opto 22 ODC5A module and is routed to one of seven possible connectors depending on which brake option was ordered Table 2 53 lists the connector and pinout for each of the br...

Page 85: ...tput Brake 4 J4 25 Axis 4 Brake Output J4 13 Axis 4 Brake Output Brake 5 J5 25 Axis 5 Brake Output J5 13 Axis 5 Brake Output Brake 6 J6 25 Axis 6 Brake Output J6 13 Axis 6 Brake Output Brake IO J12 14...

Page 86: ...the specifications of the Brake output Table 2 55 Relay Specifications Solid State Relay Rating M11 Aerotech PN ECS394 Value Voltage 5 60 VDC Maximum Current 1 Amp Output Resistance 0 5 ohm Typical T...

Page 87: ...al Fiber Board Table 2 57 FireWire Repeaters for cables exceeding 4 5 m 15 ft specification Part Number Description NFIRE RPTR 1394A 1394A Extender for copper cable lengths greater than 4 5 m 15 feet...

Page 88: ...onnected directly to the Npaq Table 2 59 lists some recommended crossover Ethernet cables and their part numbers that can be used with the Npaq drive chassis Table 2 59 Ethernet Cable Listing Cable De...

Page 89: ...dware Manual 2 15 PC Configuration and Operation Information For additional information about Npaq and PC configuration hardware requirements programming utilities and system operation see the A3200 H...

Page 90: ...Npaq Hardware Manual Installation and Configuration 90 Chapter 2 www aerotech com This page intentionally left blank...

Page 91: ...own as Ethernet DIX type of packets at speed of 10 or 100 Mbps The supported protocols are ARP UDP TCP IP Modbus TCP etc External Cooling Fan Tray Cooling Section 3 1 Provides the user with the abilit...

Page 92: ...assis and will flow out of the top of the chassis External Cooling requires that the top and bottom of the Npaq chassis be open so that airflow is not obstructed The Npaq can be ordered with an upper...

Page 93: ...e filter to reduce conducted line emissions This filter is required to meet CE requirements but does not improve servo performance or reduce the effects of PWM noise in the motor cables Table 3 2 AC L...

Page 94: ...ns and all other means of providing operator protection All ESTOP1 2 3 connections must be made to the optional J70 ESTOP connector The Misc I O J12 connector pin 7 ESTOP and pin 8 ESTOP must be left...

Page 95: ...Options Npaq Hardware Manual Figure 3 1 ESTOP Option Interface Figure 3 2 ESTOP1 Option Category 2 PL d www aerotech com Chapter 3 95...

Page 96: ...Npaq Hardware Manual Options Figure 3 3 ESTOP2 Option Category 3 PL d 96 Chapter 3 www aerotech com...

Page 97: ...Options Npaq Hardware Manual Figure 3 4 ESTOP3 Option Category 3 PL d www aerotech com Chapter 3 97...

Page 98: ...ion Table 3 5 Shunt Regulator Options Option Description S160 1 Bus 1 0 160 VDC S160 2 Bus 2 0 160 VDC S320 1 Bus 1 0 320 VDC S320 2 Bus 2 0 320 VDC If Fuse F1 on the shunt board opens all drives conn...

Page 99: ...12 HSOUT13 HSIN19 HSIN20 HSIO14 and HSIO15 Table 3 6 Analog I O Board Connector Pinout J80 Pin Description In Out Bi Connector 1 Shield 2 Analog Out 5 Output 3 Analog Out 7 Output 4 Analog Out 9 Outpu...

Page 100: ...cted to the internal power supply Alternatively the board can be wired to use the isolated configuration In this configuration an external power supply provides power to the board through J80 pins 5 6...

Page 101: ...gnal common of the source to the negative input and the analog source signal to the positive input A floating signal source should be referenced to the analog common as shown in Figure 3 6 Table 3 9 D...

Page 102: ...analog output is set to zero when power is first applied to the system or during a system reset Table 3 10 Analog Output Specifications Specification Value Output Voltage 10 V to 10 V Output Current...

Page 103: ...rameter This alignment can be determined by using the MSET command See the A3200 Help file for more information including configuration of the axis parameters for an axis with resolver feedback Resolv...

Page 104: ...Npaq Hardware Manual Options Figure 3 8 Sine Cosine Resolver Signal Input Circuitry Figure 3 9 Reference Resolver Signal Output Circuitry 104 Chapter 3 www aerotech com...

Page 105: ...inside Npaq chassis for longer than 10 seconds after power has been disconnected Table 4 1 LED Indicators Label Description Active Rear Panel Located on Rear Panel of Npaq Drive chassis LED indicates...

Page 106: ...for motor connection and phasing information Brushless motor will not spin Motor phases A B and C connected incorrectly relative to Hall A Hall B and Hall C inputs See Section 2 5 for motor connectio...

Page 107: ...1 Control Board Assembly D A N G E R Always disconnect the Mains power connection before opening the Npaq chassis Table 4 3 Control Board Jumper Configuration Jumper Setting Description JP1 1 2 1 PSO...

Page 108: ...Out Opto TP15 Chip Select 0 TP41 PSO OUT 1 TP16 Byte Enable 1 TP43 PSO Out 2 TP17 System Reset TP46 8 KHz TP19 Timer 1 Output TP47 CPLD JTAG TP21 Timer 0 Output TP51 PHY Power TP23 TINP1 TP52 CPLD JTA...

Page 109: ...onfigured and should not be changed by the user D A N G E R Always disconnect the Mains power connection before opening the Npaq chassis Figure 4 2 Drive Interface Board Assembly Table 4 6 Drive Inter...

Page 110: ...B RTN B between Axis 2 and 3 Out Splits Bus Supply B RTN B between Axis 2 and 3 BW30 31 32 In Connects Bus Supply B RTN B between Axis 3 and 4 Out Splits Bus Supply B RTN B between Axis 3 and 4 BW40...

Page 111: ...bly Figure 4 3 highlights the important components located on the Rear Panel Interface board assembly D A N G E R Always disconnect the Mains power connection before opening the Npaq chassis Figure 4...

Page 112: ...less than 3 axes Out System has more than 3 axes JP8 1 2 N A Internal Aerotech Use Only 2 3 N A Internal Aerotech Use Only JP9 1 2 N A Internal Aerotech Use Only 2 3 N A Internal Aerotech Use Only JP1...

Page 113: ...R Board Test Points where x represents the channel number TP Description TP Description x00 2 5 V Reference Sine 5 Internal Use Only x01 Sine after level shift 6 Internal Use Only x02 2 5 V Reference...

Page 114: ...able 4 12 lists the part numbers for the fuses Table 4 12 Soft Start Fuse Replacement Part Numbers Fuse Manufacturer P N Aerotech P N 2 A SLO BLO 3AG Littelfuse 313002 EIF00102 3 A SLO BLO 3AG Littelf...

Page 115: ...rd assembly D A N G E R Always disconnect the Mains power connection before opening the Npaq chassis Figure 4 6 Analog I O Board Assembly Table 4 13 Analog I O Option Board Jumper Settings Jumper Sett...

Page 116: ...omponents located on the RDP board assembly D A N G E R Always disconnect the Mains power connection before opening the Npaq chassis Figure 4 7 RDP Board Assembly Table 4 14 RDP Board Test Points wher...

Page 117: ...e 313003P EIF103 320LT F3 7 A 3 AG Littelfuse 313007P EIF107 F4 10 A 3 AG Bussman MDA 10 R EIF117 MXR Voltage Select Board F1 F2 MXR Options F1 1 A 5x20 mm Littelfuse 218001P EIF189 F2 5 A 5x20 mm Lit...

Page 118: ...ctrically conductive material exposure Any fluids or electrically conductive material must not be permitted to enter the Npaq Visually inspect all cables and connections Tighten or re secure any loose...

Page 119: ...ch approval A Return Materials Authorization RMA number must accompany any returned product s The RMA number may be obtained by calling an Aerotech service center or by submitting the appropriate requ...

Page 120: ...oblem is not warranty related then the terms and conditions stated in the following On Site Non Warranty Repair section apply On site Non Warranty Repair If any Aerotech product cannot be made functio...

Page 121: ...as for Legacy Users Only and are no longer available for purchase 3 06 00 l General revision l Added RoHS statement to EU Declaration of Conformity l Added Section Agency Approvals l Updated Danger W...

Page 122: ...Npaq Hardware Manual Revision History 122 Appendix B www aerotech com This page intentionally left blank...

Page 123: ...n incorrecte de cet quipement peut entra ner des blessures corporelles Il est imp ratif que l utilisateur lise attentivement le pr sent manuel le fichier d aide A3200 et la documentation connexe avant...

Page 124: ...tallation et de configuration Branchements sur le secteur A V E R TI S S E ME N T Le cordon d alimentation c a est le sectionneur du r seau lectrique A V E R TI S S E ME N T Le cordon d alimentation c...

Page 125: ...gl s en fonction de la tension d entr e d alimentation c a Un r glage incorrect des interrupteurs S1 S6 risque d endommager le syst me Phasage du moteur aliment A V E R TI S S E ME N T Le programme M...

Page 126: ...un technicien d entretien ou un lectricien qualifi Tableau de contr le D A N G E R Toujours d brancher la connexion d alimentation principale avant d ouvrir le ch ssis Npaq Carte d interface de l ent...

Page 127: ...E ME N T Les fusibles de 10 A ne sont pas rempla ables par l utilisateur Lorsqu un fusible est ouvert cela indique g n ralement qu il faut renvoyer l unit Aerotech pour qu elle soit r par e D A N G E...

Page 128: ...Npaq Hardware Manual Avertissements 128 Appendix C www aerotech com This page intentionally left blank...

Page 129: ...40 Brushless Motor Phasing Goal 42 Bus Voltage Vbus1 and Vbus2 Configurations 17 C Chassis Electrical Specifications 21 Check chassis for loose or damaged parts hardware 118 Check for fluids or electr...

Page 130: ...Hall Effect Inputs 52 Hall Effect Interface 52 High Speed Bidirectional I O J8 69 High Speed Differential Inputs J8 67 High Speed Differential Outputs J8 65 Humidity 26 I I O 64 69 I O and Signal Wir...

Page 131: ...fferential Outputs 61 PSO Output Polarity Settings for JP1 60 PSO SYNC IO J7 63 Q Quick Installation Guide 13 Quick Start Connections 13 R RDP Board Assembly 116 Rear Panel Interface Board Assembly 11...

Page 132: ...anual Index Unpowered Motor and Feedback Phasing 42 Use 26 User Interrupt Input UINT 82 V Voltage Selection Operation 38 Voltage Selection Overview 36 W Warranty and Field Service 119 weight 24 132 ww...

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