AEROCOMPACT CompactPITCH XT Assembly Instructions Manual Download Page 1

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CompactPITCH

Assembly Instructions

Version: 02
Language: English | Original language: German
Original installation instructions

Important! Read carefully before installation!

Summary of Contents for CompactPITCH XT

Page 1: ...CompactPITCH XT Assembly Instructions Version 02 Language English Original language German Original installation instructions Important Read carefully before installation...

Page 2: ...ns in another lan guage are a translation of the assembly instructions in German The assembly instructions are protected by copyright Without written permission from AEROCOMPACT the assembly instructi...

Page 3: ...Hook XT 11 Accessories 11 Installing Rails and Cross Connectors 11 Module Accessories 12 Bonding Accessories 12 Assembly 13 Measure the area 13 Installing Roof Hook with Base Plate 13 Installing Base...

Page 4: ...XT www aerocompact com 4 Disassemble components 25 Dismantle clamps 25 Appendix 26 Declaration of Conformity XT 26...

Page 5: ...ns symbols terms and abbreviations are used The following symbols indicate notes which are not relevant to safety but which make working with the assembly instructions easier Requirements for an actio...

Page 6: ...CT accepts no liability for loss of performance or damage of any kind to the PV modules Any other use of the CompactPITCH system is considered improper Liability Warranty Guarantee These assembly inst...

Page 7: ...ct system must be designed and planned with the AEROTOOL software Aerocompact is not responsible for the project related structural integrity of the roof structure for obtaining and documenting the ro...

Page 8: ...ce Define walking routes and secure them with load distribution measures On roofing or roof structures that do not have sufficient load bearing capacity e g thin sheets corrugated fibre cement always...

Page 9: ...ling objects Where this does not succeed affected areas must be closed to the public Persons involved in the construction project must wear safety helmets Personal protective equipment PPE Personal pr...

Page 10: ...ddle clamp CLM10 2 End clamp CLE10 3 Installing rail X40 5500 mm X40 5500 4 Wood Screws 6x100 6x120 6x140 6x160 8x100 8x120 8x140 8x160 SDS W XXX 5 Tile Roof Hook XT25 XT25CL XT35 XT35CL XT35 Flow XTS...

Page 11: ...Roof Hook with T Bolt Assembly XT25 XT35 2 Tile Roof Hook with Click Mount Attachment XT25CL XT35CL XT40CL 3 Tile Roof Hook with Angle Bracket and Click Mount Attachment XTS40XCL Accessories 1 Base P...

Page 12: ...ector X40 X50 XDL Module Accessories 1 Microinverter T Bolt Assembly for Top Rail Channel MA RA 2 Microinverter Clamp for Module Frame MA MO 3 Cable Tie Clip for Module Frame CLP M Bonding Accessories...

Page 13: ...wn into the rafters Take the dimensions of the module field from the Aerotool planning documents Determine module size Determine the distances between the rafters Determine and mark positions of roof...

Page 14: ...a 6 cm support width on the rafter Installing Roof Hooks Refer to the Aerotool planning documents for the exact number of wood screws per roof hook Fasten the roof hook to the rafters with the wood sc...

Page 15: ...d over 2 rafters The base plate bridge is used when the roof hook can not be mounted directly over the rafters Expose rafters Move or remove roof tile upwards Cut base plate bridge to size The base pl...

Page 16: ...ccording to the drilling diagram Distribute the number of required holes over 2 rows Dismantle roof hook from base plate Loosen screw Remove the roof hook from the base plate Attach and align roof hoo...

Page 17: ...he rafter and the roof hook must not exceed 140 mm Position the roof hook horizontally in the valley of the roof tile Position the roof hook vertically Distance A min 2 mm Distance B min 5 mm Tighten...

Page 18: ...ry cut out a piece of the interlocking at the brick Ensure roof tightness Make sure that the roofing is properly closed around the roof hook Installation of Rail X40 X50 Roof hook with T Bolt assembly...

Page 19: ...que of 15 Nm or 11 ft lb Roof hook with angle bracket and click mount attachment Attach the rail to each roof hook on the click mount attachment Tighten the screws with a torque of 15 Nm or 11 ft lb I...

Page 20: ...t the cross connector is fully clicked into place Tighten the Allen screw on each of the cross connectors to 15 Nm or 11 ft lb Install microinverter optional Mount microinverter with the microinverter...

Page 21: ...Assembly MA RA The microinverter can be installed on the rail below the module Attach the T Bolt Assembly to the rail Hand tighten the bolt Installing modules Do not enter the modules under any circu...

Page 22: ...ps with 15 Nm or 11 ft lb After the first module attach the mid clamps Position second module Tighten the screws of the mid clamps to 15 Nm or 11 ft lb When mounting the modules make sure that they ar...

Page 23: ...rovides the bonding wire clamp as an accessory NOT VALID IN THE USA These are each mounted on the support rails Depending on the installation the module rows are connected to each other by the module...

Page 24: ...nce items once a year A test of the system is necessary after severe weather events e g wind storm snow hail etc as well as after extreme events such as a hurricane or earthquake Complete System Check...

Page 25: ...25 DISMANTLING Disassemble components Disassembling the system Carry out the assembly steps in reverse order Dismantle clamps Completely unscrew the screw on the clamp If clamps are re installed Make...

Page 26: ...eclaration of Conformity XT 21 Manufacturer AEROCOMPACT To the declaration of performance Designation CompactPITCH XT roof hook system for pitched roofs Identification code XT XT CL Roof hooksize Appl...