aero
naut
MAXX
Sky
Order No. 1370/00
RC Trainer
Page 1: ...aero naut MAXX Sky Order No 1370 00 RC Trainer ...
Page 2: ...s Klebstoff empfehlen wir soweit nicht anders vermerkt einen schnell aushärtenden Weißleim der hohe Festigkeit bei geringem Gewicht bietet Der Klebstoff besitzt auch nach dem Aushärten eine gewisse Elastizität und ist der ideale Klebstoff für die im Flug auftretenden Belastungen For building we recommend our aero pick modeller s pins Order No 7855 02 Please note recommended glues Attention Read in...
Page 3: ...nd glue together formers E 2 Make sure that contours of formers match perfectly Secure with clamps until glue has completely dried For IC power glue formers V 1 together as well as formers V 2 Make sure that contours of formers match perfectly Secure with clamps until glue has completely dried ontrol y ...
Page 4: ...y Make sure that contours of parts match perfectly Turn fuselage side upside down and remove surplus glue from window cut outs R 6 1 R 6 R 1 R 2 R 3 i Glue reinforcement R 6 1 to the rear of former R 6 Make sure that holes for wing dowels match perfectly A small step will result on the top to accommodate the wing Temporarily insert wing dowels F 33 into holes for correct position secure parts with...
Page 5: ...formers E 2 V 2 depending on version and R 7 into slots of fuselage side for correct alignment Weigh down parts with suitable weights and remove formers Leave to dry Build up the left fuselage side accordingly R 7 E 2 V 2 or ...
Page 6: ...3 into right fuselage side Do not glue Glue two landing gear brackets R 14 together and then glue over respective cut out in doubler of right fuselage side behind R 7 Temporarily insert landing gear retainer R 15 into R 14 for correct alignment Then remove R 15 and let dry R 13 R 6 R 7 R 8 R 5 R 15 R 7 R 14 R 14 R 13 1 ...
Page 7: ...porarily position former R 7 and landing gear retainer R 15 in left fuselage side for correct alignment Glue wing retainers R 16 together and insert into notch in right fuselage side Also insert landing gear retainer R 15 into brackets R 14 Do not glue t R t R 15 R 16 R 16 ...
Page 8: ...on formers and carefully align with tabs Check for proper fit then apply glue to formers landing gear R 15 and wing retainer R 16 and glue left fuselage side in place Secure until glue has dried Attention Make sure that landing gear retainer R 15 and wing retainer R 16 are positioned correctly R 4 ...
Page 9: ...w small cuts along the inside of triangular stock Carefully sand triangular stock flush with top and bottom contours of fuselage sides Pull together rear ends of fuselage sides sand contact surfaces of triangular stock to appropriate angle and fit former R 12 in place Do not glue former R 12 in place R 17 R 17 R 17 R 17 R 17 Note Cut off triangular stock flush with cockpit opening i R 12 ...
Page 10: ...es for rudder control in formers R 9 and R 10 must be on left fuselage side G R G G s S Again check contact surfaces of fuselage sides and triangular stock then glue fueselage top R 18 and fuselage bottom R 19 in place and secure with clamps and tape Attention Make sure that exit for rudder control is on left fuselage side R 9 R 11 R 12 R 10 R 18 R 19 ...
Page 11: ...strument panel R 22 then glue assembly in place on former R 8 Glue cockpit roof R 23 into slots in former R 6 Glue in place fueselage bottom sheeting R 20 and make sure slot for landing gear faces aft Secure with tape R 21 R 21 R 20 R 22 R 23 R 6 R 5 ...
Page 12: ...l gear holes for included plastic nose gear bracket do not apply Glue in place former E 2 electric power or V 2 IC power Carefully pull together fueselage sides and glue in place formers E 1A E 1B electric power or formers V 1 IC power Secure with clamps Use scrap wood to avoid damage to fuselage sides Carefully sand top and bottom of formers flsuh with fuselage sides Cut off triangular stock flus...
Page 13: ... inserted in the slot between instrument panel and E 3 V 3 Glue E 3 V 3 in place and secure with tape Glue in place part R 24 and R 25 on the uderside of the fuselage and secure with tape Depending on selected motor and prop adaptor E 4 V 4 can be glued to the nose to minimize the gap between front former and spinner Additionally E 4 V 4 can be used to indicate the correct outline of the nose befo...
Page 14: ...y at the front end Also pay special attention to get a smooth transition from fuselage side to top sheeting E 3 V 3 Glue two or three rectangular pieces of balsa scrapwood to cabin roof R 23 for example excess wing sheeting material and sand to shape The cabin windscreen will be glued in place there later on G i S U c S E 4 ...
Page 15: ...poxy magnet R 28 into bracket Slide tab R 29 into slot of top sheeting and glue in place Use a modeller s knife and a razor saw to cut out the top of the cowling and remove from fuselage Sand contact surfaces to a smooth finish R 27 R 26 R 28 R 29 ...
Page 16: ...ess to battery or fuel tank R 33 R 34 R 35 R 36 R 36 R 37 R 37 R 38 R 35 28 Glue bracket R 30 to underside of hatch cover Make sure to centre R 30 at rear end Then epoxy magnet R 28 into bracket Attention Make sure to check polarity of magnets before you glue Slide tab R 31 into slot of hatch cover and glue in place Using short slot slide locator R 32 onto tab and glue R 31 R 32 R 28 R 30 T ...
Page 17: ... an even building board and glue in place sheeting material R 41 and R 42 Secure with suitable weights until glue has dried Turn parts of tail unit upside down and glue sheeting material R 41 and R 42 to unserside of tail unit Secure with suitable weights until glue has dried Tail unit ...
Page 18: ...evator Round off contours of stabilizer and elevator 33 Place fin R 44 and rudder R 45 on an even building board and glue in place sheeting material R 46 and R 47 Note that lower portion of fin is not sheeted see building step 35 Secure with suitable weights until glue has dried R 43 R 44 R 45 R 46 R 47 3 3 Tu an Se Be R Ro ...
Page 19: ...heeting material R 46 and R 47 to opposite side of tail unit Secure with suitable weights until glue has dried Bevel front edge of rudder for sufficient control throw Then glue in place control horn R 43 in slot on left side of rudder Round off contours of fin and rudder ...
Page 20: ... in formers and out of fuselage Use a file to create suitable angle for rudder snake outer exit in R 48 Insert 0 8 mm piano wire R 49 in snake inner R 50 Lightly sand one end of snkae inner and epoxy extender R 51 to snake inner Then screw on clevis R 52 From the rear insert snake inner into elevator snake outer R 48 In e R 48 R 48 R 12 R 48 R 50 R 49 R 51 R 52 ...
Page 21: ... power Push elevator snake back into fuselage until clevis is at position in former R 12 shown on picture Clevis must be free to move in former R 12 Make sure there is some vertical play too If necessary use file to enlarge opening for clevis Epoxy snake outers to formers Epoxy snake outer for rudder control to fuselage exit as well R 48 R 12 R 48 i ...
Page 22: ... of the wing dihedral angle Glue in place six balsa ribs F 6 jig Wings F 1 F 2 F 3 F 4 F 6 F 5 H 0 G Li M in i i The wing dihedral angle is buildt in Make sure root rib F 2 is glued to spar in correct angle Note The following instruction describe construction of the right wing half The left wing half is buildt accordingly Just turn the depron jig upside down ...
Page 23: ...sition of aileron servo bay F 9 F 10 F 11 F 11 1 F 7 F 7 F 7 F 7 F 7 F 8 F 8 Glue in place top spars F 9 3 8 mm spruce and F 10 3 5 mm spruce Lightly sand surface of brass tube F 11 and install in front hole of light ply ribs Make sure brass tube protrudes 3 mm from root rib F 2 Epoxy in place and close inner end of brass tube with end stop F 11 1 ...
Page 24: ...rial at position of spars and evenly secure sheeting material with clamps Secure opposite end of sheeting material with pins and tape Fit top root sheeting F 14 in place and glue G ai rib G F Te G le Cu M Remove wing from jig and use modeller s knife and razor saw to cut off tabs from ribs and spar Carefully sand underside of ribs and spar at tab positions F 12 F 13 R F 14 F 14 F 14 i ...
Page 25: ...wing spars respectively between ribs F 2 F 3 Temporarily insert wing dowel F 33 for correct alignment of brackets F 18 and F 19 Do not glue dowel at this time Glue in place reinforcements F 20 between ribs F 2 and F 4 einkleben then cut to length spacers F 21 10 40 mm triangular stock and glue to F 20 Cut to length F 22 10 40 mm triangular stock and glue to aileron between ribs F 8 Make sure trian...
Page 26: ...efully sand complete wing 49 Slightly bevel rear edge of top sheeting to establish a good contact surface for gluing Fit in place bottom sheeting panels F 23 and F 24 and glue in place flush with root rib Route servo lead through holes in ribs and secure in servo bay with tape Fit bottom root sheeting F 14 1 and F 14 in place and glue Glue in place wing dowel F 33 in brackets F 18 and F 19 flush w...
Page 27: ...ottom sheeting F 34 F 34 F 25 F 32 52 53 Cut off excess material at aileron leading edge and sand flush with leading edge Cut servo mounting blocks F 34 to suit your servo size Position servo so that servo horn is centred in cut out of servo tray Servo should be no longer than 40 mm incl mounting flanges Glue mounting blocks to servo tray F 25 Drill holes in mounting blocks before you secure servo...
Page 28: ...rn F 35 in place Make sure that hinge point of control horn is ca 10 mm above sheeting material Cut off control horn at opposite side of aileron and sand flush with sheeting material Temporarily attach aileron to wing with tape make up control linkage from two clevises F 36 and threaded rod F 37 and install 5 5 Jo if Pl R D be C F 25 F 35 F 35 10 mm F 36 F 36 F 37 i 7 mm Note The left wing half is...
Page 29: ...nto wing retainer R 16 with 5 mm Drill holes in wing retainer R 16 with 6 mm and from below epoxy in place nuts R 53 in R 16 Completing the model R 53 R 16 F 39 ilt n step i Cover the model with iron on film in the colour of your choice Your model shop offers a great variety of covering materials and colours The following steps will be easier to handle after the model has been covered Make sure no...
Page 30: ...nges in fin Install clevises R 52 on two snake inners as described in step 38 insert into snake outers and connect rudder and elevator Make sure that control surfaces move freely and without binding in either direction G la an In fu R As an Note For clarity the model is shown without covering material in the following building steps R 52 R 12 R 52 i Attach rudder and elevator with hinge tape or ot...
Page 31: ...1 Assemble nose leg from parts R 57 to R 62 as shown First install bearing plate R 58 des Fahrwerks to back of former E 2 using parts R 54 to R 56 Tip Insert screwdriver through opening in front formers for easy installation From below insert nose leg in fuselage and into bearing plate using wheel collars R 59 and set screw R 60 to secure nose leg in bearing plate Install nose wheel R 62 with whee...
Page 32: ...ctuated by the rudder servo Picture also shows throttle servo IC power installed in servo tray Angle front end of push rod R 68 as shown install clevis R 52 on push rod and connect to nose leg control horn Note Picture shows snake outer for throttle control IC power as well May be omitted for electric power Sl N 6 W w St Se M fr Pa G R 68 Elevator Throttle control IC power only Rudder and noseleg ...
Page 33: ...o not use ordinary CA glue for windows It may damage the windows Stick decal R 72 to instrument panel Insert windscreen R 71 into slot in front of instrument panel bend winscreen into frame and glue in place Secure with pins until dry Moisten outside of windscreen frame R 73 0 8 mm birch ply with warm water and let soak for ca 5 minutes Apply tape across top and bottom of frame bend frame around w...
Page 34: ...ithengineandtank Secure battery with velcro and balance the model The centre of gravity is located 65 mm behind the wing s leading edge Adjust centre of gravity withthetankthreequartersfull Noseleg Place model on an even surface Adjust hight of noseleg so that model s nose has a slight downward attitude This will allow the model togainsufficientspeedbeforetake offfromground First flight The tricyc...
Page 35: ...ke inner 2 plastic ready made Ø 2 mm R 51 extender 6 metal ready made M2 R 52 clevis 6 metal ready made M2 R 53 nut 2 metal ready made M5 R 54 screw 4 metal ready made M3 No Description Pcs Material Sheet Type Dimensions R 55 washer 8 metal ready made ID 3 2 mm R 56 stop nut 4 metal ready made M3 R 57 noseleg control horn 1 plastic ready made R 58 noseleg bearing plate 1 plastic ready made R 59 wh...
Page 36: ...00 mm laser cut wood kit complete with landing gear aero nautModellbau StuttgarterStrasse18 22 D 72766Reutlingen www aero naut de aero naut 1370 00 E2 01 2018 Lilienthal 40 RC wingspan 1 190 mm FF model with RC option laser cut wood kit ideal for projects in clubs or schools Visit our website at www aero naut de Also from the aero naut range of models ...
