aero
naut
Kalle 2
Order-No. 3032/00
Page 1: ...aero naut Kalle 2 Order No 3032 00 ...
Page 2: ...dry or cure before you proceed to the next building step You can apply your favourite colour scheme to your model Make sure to clean the polystyrene hull thoroughly and to use a primer suitable for your paint job Treat wood parts with sanding sealer and filler before you apply paint to achieve a smooth surface Recommended glues Material Glue Order No wood wood PonalExpress 7638 10 UHUhart 7631 02 ...
Page 3: ...um formed hull at the line indicated leaving a ca 10 20 mm wide rim Use a sharp scalpel and scratch along the inside of the hull s top edge several times with only little pressure Then carefully break off the edge along the engraved line Drill holes with a diameter of 7 and 4 mm into the rear end of the hull The exact positions are marked on the hull 1 2 3 4 5 ...
Page 4: ...ried completely sand rudder to a drop shaped cross section With a diameter of 3 mm drill 3 mm deep into keel extension to accept rudder stock 11 Also drill two 2 mm holes at indicated positions for installation of keel extension on keel 9 7 9 With screws 15 install keel extension 9 on keel 7 Remove screws and water proof holes with a few drops of thin CA glue When glue has set install keel extensi...
Page 5: ... 16 and into 3 mm hole in keel extension but do not glue Check keel 7 for correct position then glue in place with Stabilit Express or similar 7 9 16 Glue in place rudder sleeve 16 together with supports 17 18 Use Stabilit Express or similar for gluing Remove keel extension from keel to install rudder then install keel extension and secure with screws 15 11 12 13 14 ...
Page 6: ...mm For 500 type brushed motors increase diameter of centre hole to 13 mm using a drill bit or a file use engraved line on motor mount as a guide 19 Glue together side panels 21 motor mount 19 and frame 20 Glue supports 22 23 to side panels 21 21 22 23 Glue sub decks 24 onto side panels 21 and supports 22 23 Use screws 25 and washers 25 1 to install motor 15 16 17 18 19 ...
Page 7: ...he tab at the bottom of frame 20 is used to position the sub deck assembly Adjust frame frame until tab fits keel perfectly and frame rests against hull With a soft pencil mark position of sub deck assembly in hull When a perfect fit is achieved glue stern tube 26 into hull with a liberal amount of Stabilit Express To guarantee exact alignment of prop shaft connect motor to prop shaft until glue h...
Page 8: ...27 27 28 28 27 28 15 29 29 Glue together servo tray brackets 27 28 then glue to servo tray 29 Use screws 15 to install servo tray on sub deck assembly 24 24 24 25 ...
Page 9: ...wn and fit deck 30 in place Use a sharp scalpell and scratch along the inside of the bulwark several times with only little pressure Then carefully break off excess material Use a scalpell to remove superstructure 3 from vaccum formed deck assembly 2 Cut out bulwark 2 along the red line as indicated 26 27 28 29 ...
Page 10: ...2 33 32 33 30 30 Glue support frame 31 for rudder linkage access hatch cover to the underside of deck 30 Glue deck 30 onto the hull s contact surface 1 Glue coaming parts 32 33 into deck opening 30 30 31 32 ...
Page 11: ...2 Glue bulwark 2 onto deck Position template S1 on bulwark as shown draw contour of wash port onto bulwark with a soft pencil then use drill bit and file to cut out wash port S1 S1 2 180 mm 310 mm 33 34 ...
Page 12: ...mly fixed and truly vertical Below the waterline the hull can be painted green red or a dull red brown above the waterline the hull is usually black To paint a band of contrasting colour at the waterline paint the band first cover it with masking tape then paint the hull As an alternative you can apply tape in various colours and widths to the hull for example z B 3 mm wide ORATRIMM or ORALINE tap...
Page 13: ... bracket 36 1 to handrail of bulwark In the bow slide part 37 to foremost position and glue onto centre line of deck Glue support 38 to underside of part 39 the glue assembly onto part 37 and deck Slide base ring 36 onto foremost bollard 36 2 then glue into opening of part 39 39 40 41 36 1 36 2 36 2 36 2 36 2 ...
Page 14: ...6 156 156 Install rudder servo in servo tray and secure with screws Install connector 35 on servo arm Install connector 35 on rudder control horn 34 Slide pushrod 156 into connectors cut to length and secure 42 43 ...
Page 15: ...d off the edges Drill 0 5 mm holes using template S3 Glue supports 48 to underside of platform 47 Place assembly on boiler house roof and cut out openings for tow hook assembly Use part 49 to cut out openings for funnel and ventilators Glue parts 47 49 in place only if they are to be painted the same colour as the superstructure If this is not the case paint seperately and glue in place later Appl...
Page 16: ...glue in place ventilators and collars Note To be able to rotate ventilators any time just glue collars to ventilators at proper hight and insert ventilators in roof of superstructure 50 51 49 50 1 50 1 50 50 2 50 2 50 2 50 2 51 49 Use a round file and prepare tubes 50 1 to accept horizontal tube 50 Then insert in platform 47 Through the centre of tube 50 drill a 3 mm hole for tow hook 51 Glue tube ...
Page 17: ...ve the mast base Slide mast ring 66 onto mast and glue in place Wrap eye band 75 around mast and glue in place Then bend rigging eyes away from mast Fold up rigging eye 67 Drill a 1 mm hole into mast below mast band and glue rigging eye in place Glue together parts 68 70 to make up the lamp bracket Insert wire 71 through eye 67 and fold in the middle Then slide both ends of wire through lamp brack...
Page 18: ...ouse Glue together wheel column parts 85 From brass wire 89 form a ring with a diameter of 39 5 mm and glue around wheel Glue cover 90 to front of wheel Glue wheel axle 87 and spacers 88 to wheel then insert axle in wheel column and glue Glue shelf panel 83 to wall 77 and glue Place top panel onto shelves and glue Glue wheel column into wheelhouse floor 83 77 84 78 Glue wheelhouse walls 78 79 in pl...
Page 19: ... for clear plastic parts for example Canopy Glue Apply glue to top edge of pane and from the inside insert in window frame 98 111 112 113 113 114 114 95 Assemble and glue frame for removeable roof parts 111 114 Glue roof 98 to frame making sure it is centred on frame Assemble nav light boards from parts 99 101 Glue together nav lights from parts 72 74 Bend to shape handhold 102 from 1 mm brass wir...
Page 20: ...e photo etched parts 103 104 115 116 to door 139 Glue assembled doors to companionways 103 103 104 104 115 116 116 121 122 Glue parts 121 to supertsructure and insert parts 122 to form the steps 123 Bend wheelhose steps 123 as illustrated and glue to superstructure 124 125 Glue in place portholes 124 From the inside install panes 125 and secure with small drops of glue suitable for clear plastic p...
Page 21: ...nd with 3 mm drill holes for tow rope guard 120 Bend tow rope guard 120 as illustrated then glue in place Slightly bend upwards eyes of rivet strips 128 then glue strip in place on superstructure Tie photo etched hooks 129 to elastic thread 155 and attach to mast band top and to eyes of rivet strips bottom 146 Glue rails 137 2 to nderside of rivet strips and glue handle 137 to sliding hatch cover ...
Page 22: ...9 151 152 Glue together windlass base parts 142 and 143 Glue in place supports 144 Slide gear wheel 148 onto shaft 145 Add discs 146 on either side followed by two discs 147 on either side Finally add discs 146 Bend shaft handle 149 as illustrated insert in supports and glue gear wheel 150 and handwheel 151 in place Place anchor chains 153 on gypsies and finally bend and glue frame 152 around windl...
Page 23: ...136 Bend tow rope guard 136 as illustrated and glue into deck Glue windlass onto deck 1 1 82 83 84 Glue anchor 154 into anchor pocket 154 138 138 138 85 Attech tire fenders 138 to bulwark with thread ...
Page 24: ...ion interchange connection oftwoofthethreemotorcablestocorrectdirectionofrotation Checkfunctionofrudderservoandadjustcontrolthrowofrudder Ensure that your model is completely fitted out Place the model in a bath andaddballastuntilitfloatstothewaterlineonthehull Make sure that hull propeller shaft and rudder tube are watertight If waterentershull identifyleakandrepair HavefunwithyourmodeloftheKalle...
Page 25: ...al Sheet Form Dimensions Remarks 49 funnel ventilator deck 1 plywood 6 laser cut 0 8 mm 50 tow hook assembly 1 plastic tube cut part 7 6 x 78 mm cut from Z1 50 1 tow hook assembly 2 plastic tube cut part 7 6 x 50 mm cut from Z1 50 2 tow hook assembly 4 plywood 4 laser cut 2 mm 51 tow hook 1 plywood 3 laser cut 3 mm 52 companionway roof 1 plywood 6 laser cut 0 8 mm 53 companionway roof 1 plywood 6 ...
Page 26: ...o etched 128 rivet strip 2 brass photo etched 129 hook 8 brass photo etched 130 flag pole 1 brass wire cut part 2 0 x 130 mm cut from Z3 130 1 flag pole base 1 plywood 4 laser cut 2 mm 131 eye 1 brass photo etched 132 cleat 1 brass photo etched 133 flag 1 fabric ready made 134 porthole 4 brass photo etched 135 rope 1 cotton thread cut part 1 500 mm 136 tow rope guard 1 brass wire cut part 3 0 x 330 m...
Page 27: ...117 117 129 128 128 127 126 137 137 137 1 119 131 132 119 67 Photo etched parts actro n Brushless motors aero naut servos actro n 28 3 1300 kV actro n 28 4 880 kv actro n 35 4 1100 kv actro n 35 4 790 kv actro n 50 2 760 kv actro n 50 3 435 kv Digital and analog servos for your model 8 20 mm ...
Page 28: ...NY Laser cut kit with wood and ABS parts large and finely detailed GRP hull accessory pack operational windlasses winches fire monitors and light functions Scale Length Beam Height Weight ca 1 32 ca 990 mm ca 308 mm ca 675 mm ca 14 kg Steam Tug TIM Laser cut wood kit with many photo etched brass parts and many additional options for the ambitious modeller Scale Length Beam ca 1 20 ca 710 mm ca 230 m...
