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Thyro-Power Manager

Version 1.0
Status: 20.06.2008 EL

Operations Manual

Thyro-Power Manager

Summary of Contents for Thyro-Power Manager

Page 1: ...Thyro Power Manager Version 1 0 Status 20 06 2008 EL Operations Manual Thyro Power Manager ...

Page 2: ...ndustry as well as on our General Sales Terms Changes made to the information of this Operations Manual especially to technical data operational instructions dimensions and weights shall remain our reserved right at all times We request that complaints regarding delivered products shall be put forward within eight days upon receipt of the products including the package notes as attached Claims mad...

Page 3: ...formation about products availability prices as well as about technical data under the following contact numbers during regular business hours Telephone 49 0 2902 763 520 Fax 49 0 2902 763 1201 Furthermore our service is available for you under the following address AEG PSS Power Supply Systems GmbH Emil Siepmann Straße 32 D 59581 Warstein Telephone 49 0 2902 763 100 Internet www aegpss de 1 8 Cop...

Page 4: ...ly 13 4 3 Packaging Storage Transportation 14 4 3 1 Packaging 14 4 3 2 Storage 14 4 4 Requirements for Installation 14 4 4 1 Dimensions Weights 14 4 4 2 General Requirements 14 4 5 Installation 15 4 5 1 Cooling 15 4 5 2 Earthing 15 4 5 3 Electro Terminals 15 4 5 4 Connection Diagrams 16 4 5 4 1 Connection for Voltage Supply 16 4 5 4 2 Connection for Network Load Optimization Power Controller 18 4 ...

Page 5: ... 39 7 3 7 Measurement of Three Analog Inputs 39 7 4 I O Module Bus PC 39 7 5 Messages 40 7 5 1 Messages at the Error Output 40 7 5 2 Messages at the Alarm Output 40 7 5 3 Further Messages 40 7 5 4 Fuse Triggering 40 8 Display and Operating Elements 41 8 1 Switch S1 41 8 2 Switch S2 Quantity 42 8 3 Switch S3 Operating Mode 43 8 4 Potentiometer R309 43 8 5 Potentiometer R310 45 8 6 Analog Outputs 46...

Page 6: ...interface for the purpose of PC connection and an interface to the bus modules of the Thyro family Thus the capability is provided for the query of all measurement values via a PC or bus system Next to the easily performed adjustment capability via a switch or potentiometer the Unit can also be configured via a comfortable PC program or via a bus In the operations mode I O Module the analog inputs...

Page 7: ...must then only set the number of connected power controllers or power controller groups respectively via the rotary switch S2 Further settings are not necessary The Unit is designed for assembly to an overhead rail The connection is implemented via screw plug terminals Voltage supply may selected to either 230V or 110V The network frequency is automatically recognized and all according times are a...

Page 8: ...impact the safety of the Unit 3 2 Liability No liability is burdened for non intended use of the Unit The operator and user shall burden the responsibility for possibly necessary measures for the prevention of people and asset damage In case of complaints regarding the Unit please contact us immediately and include the following information Type designation Fabrication number Complaint description...

Page 9: ...ituation Upon non compliance minor or medium level injuries or damage may occur Warning about Electro Magnet Field Electrical devices clocks magnetic storage cards etc may malfunction or be uncharged Hot Surfaces Danger of burning Prevent touching or wear protection clothes Fire Danger Smoking or open fire is forbidden Access for Unauthorized is Forbidden Access for Persons Using a Cardiac Pacemak...

Page 10: ...rations and maintenance may create damage to persons or assets Operations and maintenance within the set rule boundaries as well as compliance with the following listed safety regulations are necessary for the protection of personnel and for the conservation of operational readiness Personnel who assemble dis assemble start up operate and maintain the Units must know and observe these safety regul...

Page 11: ...the Unit Table 2 General Safety Notes 3 4 3 Fire Protection Fire Danger In the case of smoke or smell development as well as in case of fire the Unit shall immediately be switched free of voltage and a report shall be made to maintenance personnel Smoking or open fire is forbidden 3 4 4 Qualified Personnel The Unit may only be transported be assembled be connected be started up be maintained and b...

Page 12: ...s and the function of the Unit in any form Operate the Unit only in a proper condition No safety fixtures are allowed to be dis assembled or be put out of function Operationally contingent measures shall be implemented prior to the removal of safety fixtures for the execution of maintenance and service or other work tasks Always work in compliance with the 5 technical electrical safety regulations...

Page 13: ...over or establish borders towards neighboring parts under voltage 4 2 Scope of Delivery Assembly 4 2 1 Scope of Delivery The delivery is comprised of the following parts Thyro Power Manager Pouch with screws plug terminals Operations Manual 4 2 2 Assembly The Units must be assembled on the overhead rail within a switch cabinet casing Voltage supply is performed at terminal X1 In the course the con...

Page 14: ...ght plastic skins with the use of commercially available drying agents 4 4 Requirements for Installation 4 4 1 Dimensions Weights The Unit possesses the following dimensions and weight Unit Width Height Depth Weight Thyro Power Manager 150 mm 95 mm 60 mm 0 35 kg Table 2 Installation Dimensions and Weights Consider the following necessary free space upon assembly 20 mm upwards 20 mm downwards 4 4 2...

Page 15: ...als X7 and X8 o Error alarm message at the terminal X8 I O module o Up to 10 digital outputs at the terminals X3 and X4 o Up to 6 analog outputs 10V at the terminals X7 and X8 o Up to 3 analog DC inputs at the terminals X5 and X6 o Up to 3 analog AC inputs at the terminal X5 PC interface connection At the terminal X9 RS232 Bus module interface connection At the terminal X2 As different application...

Page 16: ...verview of connection opportunities is displayed in the following figure Figure 3 Connection Overview 4 5 4 Connection Diagrams As different connections may be necessary as contingent to the application the connection diagrams are illustrated in groups 4 5 4 1 Connection for Voltage Supply ...

Page 17: ...erations Manual Thyro Power Manager Installation Version 2007 12 05 Page 17 of 52 Figure 4 Connection Diagram for Voltage Supply 230V 50 60 Hz Figure 5 Connection Diagram for Voltage Supply 110V 50 60 Hz ...

Page 18: ...upler outputs They are deployed as synchronization outputs SYT for the connected Power Controllers or Power Controllers groups during the network load optimization process Up to 10 Power Controllers can be connected per channel To operate a 2 wire shielded cable is required between Thyro Power Manager and each Power Controller Figure 6 Connection Diagram for Network Load Optimization Using Thyro A...

Page 19: ...t Such must be designed so that a measurement voltage of 1V unfolds as operating at a nominal electrical current voltage at the load resistance These converters must be assembled into the network supply of the facility for the purpose of network peak value monitoring The converter type for electrical current or for voltage as well as their nominal values should be configured using a PC program Fig...

Page 20: ...ad resistance and possibly an adequate series resistance must deployed together with the voltage converter The internal resistance of the measurement device is 7540 Ohms An AEG voltage converter order no 2 000 000 399 can be deployed as voltage transformer This device possesses a transformer ratio of 16 1 and can primarily be used up to 690V If this converter is deployed the following series resis...

Page 21: ...m one or more of the six analog outputs 0 10V Standard setting Output no Terminals Standard output 1 X7 1 X7 2 Converter 1 2 X7 3 X7 4 Converter 2 3 X7 5 X7 6 Converter 3 90 4 X7 7 X7 8 Mains voltage 5 X7 9 X7 10 Temperature 6 X8 1 X8 2 Bus value 6 adjustment help Table 4 Standard Output Values for Analog Outputs Figure 9 Connection Diagram for Analog Outputs ...

Page 22: ...esigned as potential free optical coupler outputs Figure 10 Connection Diagram for the Error and Alarm Output 4 5 4 6 Connection for Digital Outputs If the Unit is not deployed for network load optimization but as I O module the 10 SYT outputs at the terminals X3 and X4 may be used as digital outputs These are designed as potential free optical coupler outputs Figure 11 Connection Diagram for Digi...

Page 23: ...2 S1 1 S1 4 S1 3 Ri 0 10V Off Off Off Off 88 kOhm 0 5V On Off On Off 44 kOhm 0 20mA On On On On 250 Ohm Table 5 Range Interval Selection for the Connection of Analog DC Inputs The third analog input does not possess this selection opportunity it has a fixed input voltage range of 0 10V Figure 12 Connection Diagram for Analog DC Inputs Note The initial value of the analog inputs can be increased to...

Page 24: ...1 4 5 4 8 Connection of Analog AC Inputs If the Unit is not deployed for network peak load monitoring but as I O module the 3 transformer inputs at the terminal X5 may be used as analog AC inputs The measurement range interval is 0 1V Figure 13 Connection Diagram for Analog AC Inputs ...

Page 25: ...gainst re activation 3 Determine voltage free status by measurement 4 Earthen and short circuit equipment 5 Cover or establish borders towards neighboring parts under voltage 5 2 Electro Terminals For dis assembly perform the following steps 1 Separate the Unit from the voltage supply 230V respectively 110V 2 Separate all other connections Electrical connections are thus dis assembled 5 3 Separati...

Page 26: ... Type Thyro Power Manager Technical Data Voltage supply X1 Mains voltage 230V 15 10 110V 15 10 Power consumption 1 5W Internal fuse T 1A 250V Mains frequency 47Hz 63Hz Digital outputs X3 and X4 Galvanic separated optical coupler outputs External supply necessary Max voltage 30V Max current 7mA Error and alarm output X8 Galvanic separated optical coupler outputs External supply necessary Max voltag...

Page 27: ... inputs 1 AC inputs 2 With reference to the final value accordingly Temperature ranges Storage temperature 25 C to 55 C Transport temperature 25 C to 70 C Operational temperature 10 C to 55 C Table 6 Technical Data 6 3 Approval and Conformity Quality standard in accordance with DIN EN ISO 9001 CE Conformity EC Low Voltage Directive 2006 95 EG EMC Directive 89 336 EEC 92 31 EEC CE marking Directive...

Page 28: ...MC disturbance emission EN 61000 6 4 Radio interference suppression Class A DIN EN 55011 3 91 CISPR 11 EMC interference stability EN 61000 6 2 ESD 8 kV A EN 61000 4 2 3 96 Burst control lines 1 kV A EN 61000 4 4 Line bound EN 61000 4 6 Table 7 Approval and Conformity 6 4 Dimensions and Weights The Unit possesses the following dimensions and weight Unit Width Height Depth Weight Thyro Power Manager...

Page 29: ... Figure 15 Current Distribution in a Worst Case As one may notice a 10 fold electrical current flow results simultaneously in case of 10 power controllers having the same load whereas no electrical current flows during the other times If the elementary period duration T0 1s or 50 network periods respectively the effective electrical current computes as follows Ieff To Ts Io 10 If one assumes the e...

Page 30: ...ementary period duration to be T0 50 the following may be computed Ieff 50 30 0 77 In a worst case the effective value for the electrical current would be 3 18 times higher as compared to network load optimization using the Thyro Power Manager 7 2 1 Automatic Static Network Load Optimization In operations mode 1 the set elementary period duration T0 Poti R309 is evenly distributed onto the number ...

Page 31: ...of power controllers may be connected to an output instead of a single power controller see also chapter 4 5 4 2 on page 18 In the course each controller group should provide equal power and carry equal load Figure 17 Automatic Time Allocation Start up times of the power controllers based on network periods ...

Page 32: ...ns relatively stabile meaning the target values are held relatively constant In order to be able to perform optimization the start up times Ts of each single power controller and their load I0 should be known Thyro Tool Family The following figures display an example deploying 6 power controllers Figure 18 Power Controller without Network Load Optimization Employing Different Ts Values The followi...

Page 33: ...m 0 9 ON the time point is not capable for optimization Thus the electrical current distribution changes as follows Figure 19 Power Controller with Manual Connection for Network Load Optimization Employing Different Ts Values The adjustment of the start up times is performed via a PC program as follows ...

Page 34: ...ormer and Network Load Optimization Requirement If the power controllers controllers operate with a subordinately embedded power controlling the maximum transformer type power can roughly be computed as follows assuming they operate with phase angle firing VAR and full frequency package control TAKT at equally set start up times Ts PTr PLoad n min max R R Under the deployment of full frequency pac...

Page 35: ... ZME In the course the Thyro Power Manager substitutes the ZME cards as used up to now If electrical currents are measured using common measurement instruments upon deployment of full frequency package control TAKT a significantly fuzzy display results This does not occur if using the Thyro Power Manager The Thyro Power Manager possesses three AC measurement inputs which are designed for the conne...

Page 36: ...cted externally and the voltage converters must be configured accordingly see also chapter 4 5 4 8 page 24 for this Generally the output value can be freely adjusted at each of the six analog outputs for standard settings the measurement value 1 is read out to output 1 the measurement value 2 is read out to output 2 and the measurement value 3 is read out to output 3 A change of standard settings ...

Page 37: ...ormed Thus within the standard setting the shortest time for a message 1s and the shortest time for a message duration is 1s Instead of T0 also 1 network period can be set via a PC program or bus system This would possibly result in fuzzy displays yet a message could then be performed already after 20 ms at 50Hz 7 3 3 Voltage Measurement If voltage converters are deployed instead of electrical cur...

Page 38: ...Functional Description Operations Manual Thyro Power Manager Page 38 of 52 Version 2008 03 11 Figure 22 Actual Value Window Box of the PC Program for Power and Energy Measurements ...

Page 39: ...be selected between 0 5V 0 10V 0 20mA for two input terminals The third input terminal possesses a fixed range of 0 10V Upon demand the starting default value 0 can be changed to 4mA 1V and 2V an offset value and live zero All input terminals can be read via a PC program or bus system 7 4 I O Module Bus PC The Thyro Power Manager can also be used as I O module for a bus system and from a PC In thi...

Page 40: ...rogram or bus system 7 5 2 Messages at the Alarm Output Within standard default settings the following messages are read out at the alarm output Measurement value monitoring of converter 1 Measurement value monitoring of converter 2 Measurement value monitoring of converter 3 The alarm output can also be configured individually via a PC program or bus system 7 5 3 Further Messages An LED is also i...

Page 41: ...g dip switch position Dip switch open Dip switch closed Figure 23 Dip Switch Position of S1 The following table displays the function of each dip switch Dip switch Function Open Closed Default S1 8 PC mode OFF ON Open S1 7 Live zero 4mA Without With Open S1 6 Test mode OFF ON Open S1 5 Without function reserve OFF ON Open S1 4 Level input 2 5V 10V 20mA Combination Combination Closed S1 3 Level inp...

Page 42: ...or power controller groups can directly be set via the help of the rotary switch S2 The following table displays the adjustment possibilities Switch Position Number of Power Controllers 0 Not permitted 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 A 10 B Not permitted C Not permitted D Not permitted E Not permitted F Not permitted Table 11 Switch Position S2 S2 Number S3 Function Figure 24 Switch S2 and S3 ...

Page 43: ... be activated 8 4 Potentiometer R309 If the Thyro Power Manager is configured without a PC program and bus system S1 8 OFF the elementary period duration T0 can thus be set via Poti R309 Yet the standard default setting is already set to 50 network periods 1s 50Hz and usually does not need to be changed If network load optimization is deployed the set T0 must resemble the elementary period duratio...

Page 44: ...tomatically switched over to the output of the potentiometer value The setting range of R309 is relatively large and extends from 1 1500 network periods For this reason the setting help is divided into two intervals Interval 1 0 100 periods 0 5V meaning 5V 100 periods 2 5V 50 periods 1 period 0 05V Interval 2 101 1500 periods 5 10V meaning 5V 100 periods 10V 1500 periods 1 period 0 00357V 5V The f...

Page 45: ... via a PC program or via the bus system in PC mode As the potentiometer does not possess a scale one can deploy analog output 6 X8 1 X8 2 as help for the setting connect the voltmeter range 0 10V If the potentiometer is changed no PC mode the analog output is automatically switched over to the output of the potentiometer value In the course meaning here 5V 100 type value of converter the adjustmen...

Page 46: ...tput 1 Converter 1 2 Converter 2 3 Converter 3 4 Mains voltage 5 Temperature 6 Bus value 6 setting help Table 15 Standard Default Output of Analog Output Terminals Value Output Effective value converter 1 10V 100 type value of converter at 1V Effective value converter 2 10V 100 type value of converter at 1V Effective value converter 3 10V 100 type value of converter at 1V Mains voltage 10V 100 230...

Page 47: ...OR H151 ALARM Frequency error Slow Off Off Parameter is faulty Fast Fast Fast Table 17 LEDs Extended Messages Meaning Off LED is OFF continuously On LED is ON continuously Slow LED blinks slowly 1 Hz or 3 3Hz Fast LED blinks fast and flickers 14 7 Hz Random status of LED LEDs blink synchronously Table 18 LEDs and Meanings 8 8 PC Program The Thyro Power Manager can also be connected to a PC and sim...

Page 48: ...of Commissioning The commissioning of the Unit is performed upon expert installation see chapter 4 page 13 for this The according connections must be executed contingent to the deployed functions see chapter 4 5 4 page 16 for this 9 2 1 Setting of the Operating Mode The selected function must be set using the switch S3 see chapter 8 3 page 43 for this In PC mode the setting can also be performed b...

Page 49: ...g is used limiting value must be set via the help of the potentiometer R310 see chapter 8 5 page 45 for this In PC mode the setting can also be performed by help of the PC program 9 2 4 Setting the Elementary Period Duration T0 The elementary period duration T0 can be set by help of the potentiometer R309 see chapter 8 4 page 43 for this In PC mode the setting can also be performed by help of the ...

Page 50: ...d of Operation The end of operations is achieved by de activation of the mains voltage Within standard default settings the operating time counter is then stopped and the according value is stored auto save ON This possibly also happens for an energy measurement 11 Maintenance Generally no maintenance measures are necessary for the Thyro Power Manager Yet one shall observe that the level of contam...

Page 51: ...agram for Digital Outputs 22 Figure 12 Connection Diagram for Analog DC Inputs 23 Figure 13 Connection Diagram for Analog AC Inputs 24 Figure 14 Type Plate 26 Figure 15 Current Distribution in a Worst Case 29 Figure 16 Electric Current Distribution using Thyro Power Manager 30 Figure 17 Automatic Time Allocation 31 Figure 18 Power Controller without Network Load Optimization Employing Different Ts...

Page 52: ...a 27 Table 7 Approval and Conformity 28 Table 8 Dimensions and Weight 28 Table 9 Switch S1 41 Table 10 Input Ranges for the Input Terminals 1 and 2 41 Table 11 Switch Position S2 42 Table 12 Switch Position S3 43 Table 13 Output Possibilities at the Analog Output Terminals 45 Table 14 Output Possibilities at the Analog Output Terminals 46 Table 15 Standard Default Output of Analog Output Terminals...

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