Hydro-Pneumatic Power Tool
0764
TYPE
0764 type
07640 - 07641 - 07642 models
®
Pass onto user to read and keep for reference
I n s t r u c t i o n M a n u a l
Page 1: ...Hydro Pneumatic Power Tool 0 7 6 4 T Y P E 0764 type 07640 07641 07642 models Pass onto user to read and keep for reference I n s t r u c t i o n M a n u a l ...
Page 2: ... S P E C I F I C A T I O N S F O R 0 7 6 4 T Y P E T O O L AIR PRESSURE Minimum Maximum 4 8 7 bar 70 100 lbf in2 FREE AIR VOLUME REQUIRED 5 5 bar 80 lbf in2 3 8 litres 13 ft3 STROKE 07640 Minimum 15 6 mm 625 in PULL FORCE 4 8 bar 70 lbf in2 6 7 kN 1506 lbf CYCLE TIME Approximately 1 second NOISE LEVEL Less than 70 dB A WEIGHT Without nose equipment 1 5 kg 3 3 lb VIBRATION Less than 2 5 m s2 6 ft s...
Page 3: ... Selection 4 5 07641 Tool Dimensions Selection 6 07642 Tool Dimensions Selection 7 Air Supply 8 Operating Procedure 8 Accessories 9 07640 Fitting Servicing Components 10 11 07641 Fitting Servicing Components 12 13 07642 Fitting Servicing Components 12 13 Regular Servicing Service Kit 14 15 Maintenance 15 17 General Assembly Parts List 18 19 Priming Oil Details 20 Priming Procedure 20 Fault Diagnos...
Page 4: ...BE UNDERTAKEN ONLY BY PERSONNEL TRAINED IN AVDEL PROCEDURES DO NOT DISMANTLE THIS TOOL MACHINE WITHOUT PRIOR REFERENCE TO THE MAINTENANCE INSTRUCTIONS CONTACT AVDEL WITH YOUR TRAINING REQUIREMENTS THE TOOL MACHINE SHALL AT ALL TIMES BE OPERATED IN ACCORDANCE WITH RELEVANT HEALTH AND SAFETY LEGISLATION IN THE U K THE HEALTH AND SAFETY AT WORK ETC ACT 1974 APPLIES ANY QUESTION REGARDING THE CORRECT ...
Page 5: ...VERTICAL NOSE DOWNWARD POSITION THE PINTAIL DEFLECTOR SHOULD BE ROTATED UNTIL THE APERTURE IS FACING AWAY FROM THE OPERATOR AND OTHER PERSON S WORKING IN THE VICINITY WHEN USING THE TOOL THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST RIVET EJECTION SHOULD A FASTENER BE PLACED IN AIR WE RECOMMEND WEARING GLOVES IF THERE ARE SHARP EDGES O...
Page 6: ...7640 00008 07640 00009 07640 00015 07640 00016 07640 00064 07640 00065 07640 00066 07640 00062 07640 00067 07640 00074 07640 00075 07640 00076 07640 00072 07640 00077 07640 00058 07640 00008 07640 00032 07640 00033 07640 00011 07640 00005 07640 00007 07640 00014 07640 00012 07640 00013 07640 00021 07640 00020 07347 03000 07490 01000 07347 03400 07347 03200 07347 03200 07490 01700 07347 03500 07347...
Page 7: ... Raised Hd 120 csk 1 8 5 32 3 16 1 8 5 32 3 16 4 3mm 3 16 5 32 3 16 1 8 5 32 3 16 07640 00045 07640 00051 07640 00054 07640 00046 07640 00052 07640 00055 07640 00053 07640 00035 07640 00035 07640 00036 07640 00037 07640 00038 07640 00038 07640 00036 07640 00040 07640 00041 07640 00022 07640 00023 07640 00022 07640 00023 07640 00032 07640 00033 07640 00001 07640 00008 07640 00004 07498 02400 07498 ...
Page 8: ...07641 00036 07641 00006 07641 00064 07641 00065 07641 00074 07641 00075 07641 00005 07641 00006 07641 00024 07641 00014 07641 00017 07641 00025 07641 00015 07641 00018 07641 00016 07641 00019 07641 00023 07641 00051 07641 00054 07641 00052 07641 00055 07641 00053 07345 03000 07345 03100 07345 03100 07345 03200 07345 03200 07494 04000 07345 03200 07494 06000 07494 06100 07494 06600 07494 06700 0734...
Page 9: ...06 07642 00036 07642 00006 07642 00064 07642 00065 07642 00074 07642 00075 07642 00005 07642 00006 07642 00024 07642 00014 07642 00017 07642 00025 07642 00015 07642 00018 07642 00016 07642 00019 07642 00023 07642 00051 07642 00054 07642 00052 07642 00055 07642 00053 07346 03000 07346 03100 07346 03100 07346 03200 07346 03200 07495 03500 07346 03200 07495 04000 07495 04100 07495 04700 07495 04800 0...
Page 10: ...ter of 6 4 millimetres or 1 4 inch Read servicing daily details page 14 O P E R A T I N G P R O C E D U R E OPTION 1 Ensure that the correct nose equipment is fitted Connect the tool to the air supply Insert the fastener body squarely into the prepared hole of the application Apply the tool to the protruding rivet stem Fully depress the trigger The tool cycle will ensure the rivet is placed OPTION...
Page 11: ... a suspension ring part number 07640 00501 can be fitted The suspension ring fits between the end cap 14 and either the stem catcher assembly or pin deflector 60 First remove either the stem catcher as detailed above or pin deflector 60 Position suspension ring over end cap 14 Re fit stem catcher or pin deflector 60 tightening retaining nut 63 to secure SUSPENSION RING Suspension Ring part nº 0764...
Page 12: ...en fitting or removing nose assemblies unless specifically instructed otherwise Lightly coat the jaws with Moly lithium grease Drop jaws 4 into jaw housing 3 Insert jaw spreader 5 into jaw housing 3 locating in the V shape formed by the jaws Locate buffer 6 on jaw spreader 5 Locate spring 7 onto jaw spreader 5 Fit locking ring 8 onto the jaw spreader housing assembly of the tool Holding tool point...
Page 13: ...01300 07340 01304 07340 01303 07347 03500 07340 06501 07340 00306 07340 00304 07340 00213 07340 05700 07340 01304 07340 01303 07347 03600 07340 06601 07340 00306 07498 00304 07340 00213 07340 01501 07340 01503 07340 01502 07381 04700 07381 04701 07340 00306 07340 00304 07340 00213 07340 01501 07340 01503 07340 01502 07381 04800 07490 04401 07340 00306 07340 00304 07340 07502 07381 04801 07498 0300...
Page 14: ...er 3 as shown Secure with screws 16 Position lever 4 into body 5 and hold in place with pin 15 through the hole of body 5 not a slot Lubricate the sides of the jaw carrier assembly and insert into body 5 Lubricate rollers 8 and ENSURE that they will freely rotate in the holes of adaptor 9 If necessary ream the holes Position spring clip 7 over adaptor 9 past the holes for the rollers and rotate un...
Page 15: ...6 03400 07345 03401 07340 00229 07346 03500 07345 03501 07498 04401 07346 04000 07165 00701 07340 00229 07346 04100 07165 00702 07340 00229 07346 04200 07165 00703 07498 04401 07346 04300 07165 00801 07340 00229 07346 04400 07165 00802 07498 04401 07494 03000 07494 03011 07340 00213 07494 03100 07494 03012 07340 00213 07494 03200 07494 03013 07498 04401 07494 03400 07494 03401 07340 00222 07494 03...
Page 16: ...ases With nose of tool pointing downwards insert a rivet into nose tip and hold in position Turn vacuum adjustment screw anti clockwise until there is sufficient suction at nose tip to retain rivet Fit stem catcher assembly and place rivet If broken stem fails to eject then increase vacuum by turning vacuum adjustment screw anti clockwise If stem extraction is not required turn vacuum adjustment s...
Page 17: ...hould be used where worn damaged or recommended All O rings and seals should be renewed and lubricated with Moly Lithium grease EP 3753 before assembling I M P O R T A N T Safety Instructions appear on page 2 3 The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel The operator should not be involved in maintenance or repair of the tool u...
Page 18: ...l assembly tool and remove Remove rod seal 2 and washer 18 using seal extractor An alternative method of extracting rod seal 2 when the tool is still full of oil is to assemble intensifier rod 22 to extractor then insert the intensifier rod through rod seal 2 Restrain the rearward motion of air piston 23 and push down until rod seal 2 is ejected from its seating Clean and inspect components renewi...
Page 19: ...ry after the tool has been dismantled and prior to operating DAMPER VALVE Remove the air piston and seals as described earlier Empty hydraulic fluid from the tool Screw male threaded end of extractor into bottom of damper valve 13 Pull damper valve 13 from body If the damper valve does not release easily then end of extractor may be clamped in vice and the body tapped gently ...
Page 20: ...AWING IS THE 07640 00200 DRAWING INSIDE DOTTED AREA SHOWS 07641 00200 52 53 59 34 67 33 32 31 30 29 28 27 25 26 22 23 24 21 2 18 19 20 35 33 36 33 37 38 39 40 42 43 44 45 46 44 41 47 48 49 50 51 1 2 3 4 6 8 15 12 62 57 63 64 65 66 7 10 9 16 17 58 61 11 13 14 5 68 69 ...
Page 21: ...00213 07007 00393 07007 00394 07640 00217 07640 00216 07640 00223 07007 00395 07003 00086 07490 00700 07640 00251 07001 00428 07005 00645 07900 00354 07900 00439 07900 00444 BASE COVER FULL NUT SCREW O RING O RING SEAL VALVE SPRING EXHAUST SILENCER VALVE SPOOL SCREW EXHAUST DEFLECTOR O RING LEVER MACHINED PUSH ROD SPRING PIN SPRING PIN TRIGGER GUARD TRIGGER TIE TRIGGER SPRING PIN O RING JAW SPREAD...
Page 22: ...uishing media CO2 dry powder foam or water fog DO NOT use water jets PROPERTIES RESULT ISO oil type HL ISO viscosity grade 32 Kinematic viscosity cS 40 C 32 100 C 5 3 Relative density at 20 C 0 875 Viscosity Index 95 Pour point C 30 Open Flash point C 232 Neutralisation value mg KOH g 1 5 H Y S P I N V G 32 O I L S A F E T Y D A T A ENVIRONMENT WASTE DISPOSAL Through authorised contractor to a lic...
Page 23: ...y Dirty bent or broken mandrel distorting jaw spreader Clean or replace jaw spreader assembly assembly tube preventing it from moving forward Jaws will not release Dirty jaws or jaw housing Clean and re lubricate spent rivet stem Jaw housing nose tip or nose casing not properly seated Tighten nose equipment Weak or broken spring around jaw spreader assembly New spring Spent rivet stem is Incorrect...
Page 24: ...n are subject to patent design or copyright protection in many countries Country Company Telephone Facsimile Australia Textron Fastening Systems Pty Ltd 613 9558 5445 613 9558 5410 Austria Textron Verbindungstechnik GmbH 43 22 36 33273 43 22 36 33274 Canada Avdel Division of Textron Canada Ltd 1 416 679 0622 1 416 679 0678 France Textron Industries SA 33 145 13 63 99 33 145 13 63 33 Germany Textro...
