Advanced Poly-Packaging Ti-1000ZR, Operation Manual

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NOTE: If the bags are not tracking properly, the plastic guides could cause the bag web to turn or fold
over. If this occurs, slide the guides further away from the web and make adjustments to correct tracking
issues
Machine Maintenance
To extend the life of the Ti-1000Z / Ti-1000Z RAP, qualified maintenance personnel must perform all
required maintenance tasks. Failure to perform scheduled and preventive maintenance may cause
excessive wear to components and will void the warranty. This section covers two types of machine
maintenance: preventative and scheduled.
For the purpose of this manual, preventive maintenance (PM) tasks are considered periodic tasks that
should be performed on a daily, weekly, or monthly basis. Scheduled maintenance tasks are performed
when the Ti-1000Z / Ti-1000Z RAP Maintenance Chart Number changes to a higher number. Scheduled
maintenance tasks (CHART items) are performed depending on the number of machine cycles and
therefore are not considered “periodic” tasks.
CAUTION: Unplug the power cord and disconnect the air-line prior to removing guards, funnels, or
covers. Preventive maintenance must be performed by qualified maintenance personnel.
Preventive Maintenance Checklist
Item Description Period
Filter / Air regulator Drain water from filter D
Air regulator Adjust pressure to required/tested settings (varies) D
Drive rollers Clean with alcohol D
Perforation sensor Clean sensor assembly with alcohol D
Platen print roller Inspect for nicks or cuts, clean with alcohol D
Print head Clean with alcohol (also after each ribbon change) D
Micron filter / Venturi Inspect for contamination of filter, replace as needed
Inspect for blockage / air restriction
W
Wiring / Connectors Inspect for loose wiring / connectors, tighten as needed M
Air lines / Valves / Cylinders Inspect for loose air lines, listen for leaks, tighten, or
replace poly tubing as needed
M
Compartments / Covers Remove all covers, clean, and blow out compartments
with compressed air to remove dust and dirt
M
Compression (drive rollers) Inspect to ensure parallel w/ each other (bag tracking) M
Drive belt Inspect for wear / fraying, replace if needed M
Drive Belt (print head assembly) Inspect for wear, looseness, tighten as required M
Head Down Cam
Apply a small amount of grease on both sides of the
Head Down Cam and on both sides of the Clevis to
prevent them from binding. Apply a small amount of
grease between the Head Down Shaft and the Head
Down Cam to keep the Cam from binding. Apply a
small amount of grease to the front of the Head Down
Cam to prevent wear on the back of the print head
plate.
M
LEGEND:
D = Daily W = Weekly M = Monthly