Adtech ADT-CNC4620 Maintenance Manual Download Page 1

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ADT-CNC4640

CNC46XX Series CNC System

Maintenance Manual

Adtech (Shenzhen) CNC Technology Co., Ltd.

Add: 5/F, Bldg/27-29, Tianxia IC Industrial Park, Yiyuan Rd, Nanshan District, Shenzhen

Postal code: 518052

Tel: 0755-26722719 Fax: 0755-26722718

E-mail:

export@machine-controller

http://www.machine-controller.com

Summary of Contents for ADT-CNC4620

Page 1: ...ce Manual Adtech Shenzhen CNC Technology Co Ltd Add 5 F Bldg 27 29 Tianxia IC Industrial Park Yiyuan Rd Nanshan District Shenzhen Postal code 518052 Tel 0755 26722719 Fax 0755 26722718 E mail export machine controller http www machine controller com ...

Page 2: ...dividual are prohibited This manual doesn t contain any assurance stance or implication in any form Adtech and the employees are not responsible for any direct or indirect data disclosure profits loss or cause termination caused by this manual or any information about mentioned products in this manual In addition the products and data in this manual are subject to changes without prior notice All ...

Page 3: ...102 Yang Jipeng Yang Jipeng Revision Date Version Page Result Confirmed by Remark We have collated and checked this Manual strictly but we can t ensure that there are no error and omission in this Manual Due to constant improvement of product functions and service quality any products and software described in this manual and the content of the manual are subject to changes without prior notice ...

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Page 5: ... test cutting L series 17 4 7 Data settings 17 4 7 1 Tool compensation data setting 17 4 7 2 System parameter setting 17 5 Automatic operation 18 5 1 Memory operation 18 5 2 MDI operation 18 5 3 USB disk DNC 18 5 4 Speed rate adjustment 18 5 5 Run idle 19 5 6 SBK function 19 5 7 BDT function 19 5 8 Stopping automatic operating 19 6 Safe operation 20 6 1 Emergency stop 20 6 2 Hard limit over travel...

Page 6: ... parameters P4 72 11 6 Principal axis parameters P5 73 11 7 Port configuration P6 74 12 Hardware interface definition and connection instructions 76 12 1 Installation layout 76 12 1 1 External interface diagram 76 12 1 2 Mounting dimensions 77 12 1 3 Installation precautions 78 12 2 Interface definition 80 12 2 1 Motor drive control interface XS1 XS4 80 12 2 2 Digital input interface XS5 83 12 2 3...

Page 7: ...the motion The L or L series mark indicates specific interface or function for lathe software system CNC system NC controller and CNC46XX mentioned in this Manual all refer to CNC4640 4620 The articles marked with Caution prompt users to pay special attention for operation or setting or else this operation may fail or certain action can t be performed 2 System technical characteristics 2 1 System ...

Page 8: ... L series Coordinate system and pause Automatic coordinate system setting Yes Soft hard limit check Yes Safe functions Emergency stop Yes Program storage Program storage capacity storage quantity Capacity 60MB 100 work areas No limit on processing file quantity Program edit Insert modify delete cancel Program No sequence No address character retrieval Yes Program edit Decimal point programming Yes...

Page 9: ... arc and spiral interpolation instructions Six workpiece coordinate systems nine extension coordinate systems and one reference point 2 3 4 Full Chinese menu operation full screen edit 4640 4620 CNC system uses cascading menu structure and full Chinese operation to ensure simple operation and visibility 2 3 5 Abundant error correction functions Point out the nature and correct the errors in operat...

Page 10: ...ess the submenu buttons to perform the operations of submenus Manual axis moving and edit input are composite It has different definitions according to the modes System working mode switch section is used to switch working modes which can improve the security and system performance Handwheel and single step mode are switched with Repeat button ...

Page 11: ...shows currently selected working mode System main screen shows current main screen The submenu options are used to switch submenus with left triangle F1 F6 and right triangle The right arrow is used to turn pages and the left arrow is used to close the submenus in next level and previous menu 3 2 LCD brightness adjustment CNC46XX doesn t support brightness adjustment ...

Page 12: ... content in the bottom of the LCD Key in the left Return to previous menu Key in the right Turn pages to show other menus of same level The main menus of the system include Monitor Edit Parameter Coordinate and Diagnosis Each main menu contains several submenus which are shown below Edit Program Edit File Monitor Position Track MDI Absolute Position Relative Position Comprehensive P iti Preview Se...

Page 13: ...ates Compensation Tool Setting for Test Cutting M Series Coordinates Coordinate Setting Compensation Coordinate Parameter Centered Measurement Tool Regulator Measurement Parameter Comprehensive Parameter Axis Configuration Management Tool Magazine Principal Axis Port ...

Page 14: ...Adtech CNC Technology Co Ltd 3 Program saving editing 10 Diagnosis Alarm Info Input Diagnosis Output Diagnosis DA Diagnosis ...

Page 15: ...vailable Up Down adjust ration move cursor between subsections Left Right move cursor to left right Page key Up Down Turn pages Menu keys Select the menus Principal axis positive rotation Press it to rotate the principal axis positively and press it again to stop rotating Principal axis reverse rotation Press it to rotate the principal axis reversely and press it again to stop rotating Coolant Coo...

Page 16: ...w Each axis returns to reference point separately Press the mode switch key Home to select home operation Press the composite key X Y Z A in the numbers section to return the corresponding axis to reference point The axes return to reference point simultaneously Press the mode switch key Home to select home operation Press the Start key to return Z axis to reference point and other axes return to ...

Page 17: ...t repeatedly to switch the modes to select the single step operation Press composite keys X X Y Y Z Z A A in numbers area to move the tool for a fixed distance along the selected axis This distance is controlled by four rates 1 000 0 100 0 010 0 001 unit mm To select pulse increment press Up and Down key in the Position interface 4 4 Handwheel feeding In handwheel mode rotate the handwheel to make...

Page 18: ...s this key to rotate the principal axis reversely and press it again to stop the axis Key indicator No matter in what mode the key indicator is on if only the principal axis is reverse rotating or else the indicator is off General instructions for manual operation keys Cooling lubricant principal axis positive reverse rotation are available in handwheel single step and manual mode When the princip...

Page 19: ...tting interface Press the left right arrow to move the cursor to select coordinate system Press Centered Measurement to enter centered interface Move the tool to make its side blade touch side A surface of the workpiece and press EOB to record boundary point 1 Move the tool to make its side blade touch side B surface of the workpiece and press EOB to record boundary point 2 Press EOB to calculate ...

Page 20: ... center and display in the result section If there is no question press EOB again to return the result to specified coordinate system Arc centered validation In the main menu press Monitor MDI to enter the MDI interface select edit mode enter program block G55G0X0Y0 if coordinate system G55 is selected while tool setting press Start EOB and the tool moves to workpiece center automatically indicati...

Page 21: ...achine tool coordinates and then enter Therefore the current position of machine tool must be true 2 When measuring the diameter of workpiece test cutting a layer of the workpiece surface After cutting the axis can only retract in opposite direction Do not move X axis or else the measured diameter will be invalid 3 Measure the length of the workpiece touch the workpiece end with the tool make it c...

Page 22: ...program block isn t saved in system memory and can t be preserved upon power failure This is called as MDI operation and the step follows Press mode selection key Edit Select Monitor MDI in the menu to enter MDI interface Enter program block instruction manually Press Start EOB to start executing the program block 5 3 USB disk DNC The program read from external USB disk can operate the machine too...

Page 23: ...DT function which will make the block instructions in the line after in the program invalid 5 8 Stopping automatic operating Two methods are available to stop automatic operating i e enter stop command where the program will stop M00 M01 and press the key on the operation panel to stop the machine tool Program stops After executing the block with M00 or M01 the automatic operating stops which is s...

Page 24: ...on normally After investigating the alarm reason press Reset to clear the alarm information 6 3 Soft limit over travel If the tool enters the restriction area regulated by the parameter travel limit the system alarms over travel and the tool decelerates and stops At this moment you can move the tool to safe direction in manual mode and then press Reset to release the alarm 0 Caution During automat...

Page 25: ...n Error 0009 Program Abend 0010 Appointed M01 Instruction Stop 0011 M98 Format Error 0012 Motion Run Error 0013 Current Program No Repair 0014 G Program Format Error 0015 M99 Instruction Abort 0016 Motion Abort 0017 Illegal char 0018 Noneffective Exegesis Character 0019 Illegal G Code 0020 GCode RadialOffset Num Err 0021 Noneffective GCode RadialOffset 0022 Arc Appointed Error 0023 Appointed Nonef...

Page 26: ... X Code Error 0045 Missing X Code Error 0046 Missing X Code Error 0047 Missing X Code Error 0048 Screw Value Repeat Error 0049 System Abort 0050 Factitious return 0051 no parameter input 0052 no store address for Gcode pro num form 7 2 System environment alarm 1024 no return zero 1 The system doesn t perform home action after started 1025 4 direction program limit 1026 4 direction program limit 10...

Page 27: ...nput is valid check whether IO assignment has conflict or interference Search for corresponding function ports in IO configuration and then check in input diagnosis 1042 X Sevor driver alarm 1043 Y Sevor driver alarm 1044 Z Sevor driver alarm 1045 4 Sevor driver alarm Servo alarm if the servo doesn t alarm parameter P2 001 004 setting and actual servo alarm level may be reverse Please modify the p...

Page 28: ...o alarm info this may be because the system is executing certain processes Please check with the self diagnosis function The step of self diagnosis follows In the main menu press Diagnosis to enter the diagnosis interface Select Input to enter the input diagnosis interface or select Output to enter the output diagnosis interface Output diagnosis In edit mode press the direction keys to select the ...

Page 29: ...file to system memory through USB disk follows In the main menu press Edit to enter program edit interface Select File to enter file operation interface Select USB disk and press EOB to enter Move the cursor to select a CNC file and then select Copy Return to the root directory locate the PROG directory in disk D enter the directory and select Paste to complete copying 8 2 Reading programs into wo...

Page 30: ...y Therefore to ensure the system efficiency you can only search and process but can t edit the processing files that exceed 2MB 8 4 Deleting files 8 4 1 Deleting files in memory Follow the step below to delete the programs in system memory Press File to enter file operation interface Follow the prompt on the screen select the file and press Delete to confirm and delete the file 0 Caution If the pr...

Page 31: ...solute position relative position and comprehensive position In the main interface press Monitor to enter the position interface To enter position interface Absolute position The position of current machine tool coordinates relative to the origin of workpiece coordinate system The absolute position interface follows Absolute Position Interface MONITOR Position Absolute Relative Comprehensive ...

Page 32: ...y tool setting Considering that some operators have been used to manual calculation this function is preserved With the more and more powerful of automatic centered function it is used less The operation follows Enter Position interface Switch to Relative interface Then enter manual mode Press a coordinate axis No e g X and the X coordinate flashes Press Cancel to reset X coordinate to 0 The relat...

Page 33: ... edit interface Program edit The program edit interface shows the NC program currently processed in edit mode you can edit the NC program see 8 3 for details Program Edit Interface System info interface The system info is a summary of the program blocks in current processing area and calculates the resource usage in current work area The upper right of the program directory interface shows the ver...

Page 34: ...G code in certain occasions To enter MDI interface In MDI interface enter complete NC code instruction in edit mode press the Start key in the edit mode and confirm to execute directly To restore the default settings quickly press and hold the Reset key for three seconds and choose to reset or not MDI interaction interface is shown below MDI Interface Monitor MDI Diagnosis System Info ...

Page 35: ... certain occasions you can restart the controller quickly in this method to make certain function take effect Connect to PC with the USB cable and exchange the data between USB disk and PC File operation interface is shown below File Operation Interface 9 5 Graphic simulation Track function is to simulate NC processing program To enter graphic simulation interface Enter track interface to enable r...

Page 36: ...eter interface shows system parameter info including comprehensive axis parameter management tool magazine principal axis port etc In the main interface press parameter to enter the interface Parameter has the following menus Parameter SYSTEM Comprehensive Axis Configuration Management Tool Magazine Principal Axis Port ...

Page 37: ...nsive parameter interface is shown below Comprehensive Parameter Interface Axis parameters Axis parameters are parameter set of interface characteristics of control position axis Please refer to the parameter description for details Axis parameter interface is shown below Management parameters This is a function set that confirms identity and initialize the system Management parameter interface is...

Page 38: ...mmon principal axes The specific application also depends on the principal axis selection of the machine tool manufacturer The servo parameters and axis parameters have the same meaning and therefore please refer to the description of axis parameters Principal axis parameter interface is shown below Principal Axis Parameters Interface IO configuration parameters IO configuration parameters are the...

Page 39: ...rent from M series and L series which will be described below To enter tool compensation interface M series tool compensation interface has two compensation variables i e tool length compensation and tool radius compensation corresponding to G43 G44 and G41 G42 enter compensation value to corresponding compensation number and transfer the compensation number in NC program to realize the compensati...

Page 40: ...on Parameter Setting Interface 9 8 M series workpiece coordinate system setting interface The coordinates interface shows coordinate system info including setting coordinate system centered and tool regulator In the main interface press Coordinate to enter coordinate system ...

Page 41: ...G599 are available To enter workpiece coordinate system interface The workpiece coordinate system interface is shown below Workpiece Coordinate System Setting Interface Coordinate system auxiliary parameter setting interface The auxiliary parameters for workpiece coordinate system including origin offset and tool setting parameters of automatic tool regulator To enter coordinate system auxiliary p...

Page 42: ...he next procedure can t locate the proper tool setting position Therefore a reference tool setting point is required and the offset from reference point to actual tool setting position can be set to this parameter No matter tool setting in which procedure you only need to set to this reference point and it is same like setting to home position of the workpiece Tool regulator coordinates effective ...

Page 43: ...ng control instructions of principal axis the system will correct according to correction value System info The system info shows basic information of current system and is used to mark current software version hardware version upgrade info etc In this interface you can follow the prompt to perform operations 9 10 Macro variable view interface macro variable This is the variable register view menu...

Page 44: ...transferred with variable number 9 11 Current mode instruction info Display the G code mode info of current system In Monitor interface you can check the running code info of current system Motion instruction G00 G01 Select plane G17 G18 G19 Coordinate logic G90 G91 Workpiece coordinate system G54 G59 G591 G599 Radius compensation G40 G41 G42 Length compensation G43 G44 G49 Compound instruction re...

Page 45: ...ter to enter the parameter interface Press Management key to enter management parameter interface Move cursor to 006 Reset all parameters Press EOB the system confirms restores the default parameters and restarts automatically 10 4 Parameter backup and restore Select the edit mode In the main menu press Parameter to enter the parameter interface Press Management key to enter management parameter i...

Page 46: ... Set to 1 to correspond to decimal 1 Bit1 Set to 1 to correspond to decimal 2 Bit2 Set to 1 to correspond to decimal 4 Bit3 Set to 1 to correspond to decimal 8 Bit4 Set to 1 to correspond to decimal 16 Bit5 Set to 1 to correspond to decimal 32 Bit6 Set to 1 to correspond to decimal 64 Bit7 Set to 1 to correspond to decimal 128 For more bits multiply the decimal system corresponding to binary syste...

Page 47: ... YBacklashExpiate pulse Instant General parameter P1 034 ZBacklashExpiate pulse Instant General parameter P1 035 4BacklashExpiate pulse Instant General parameter P1 036 ZeroReturn Mode Instant General parameter P1 037 IO FilterWave 1 8 Instant General parameter P1 038 JOG Speed mm min Instant General parameter P1 039 MaxFeedSpeed mm min Instant General parameter P1 040 MaxMPGSpeed mm min Instant G...

Page 48: ...meter P1 073 SpindleAlarm ELevel Instant General parameter P1 074 TransduserAlarm ELevel Instant General parameter P1 075 ExScram ELevel Instant General parameter P1 076 BackHome ModeConf bit Instant General parameter P1 077 Arc Acc for Radii Instant General parameter P1 078 Arc Acc for Speed Instant General parameter P1 079 PretreatmentCode Set Instant General parameter P1 080 Inp AccSpeed Mode I...

Page 49: ...e Instant Axis parameter P2 018 X Limit Enable Instant Axis parameter P2 019 X Limit ELevel Instant Axis parameter P2 020 Y Limit Enable Instant Axis parameter P2 021 Y Limit Enable Instant Axis parameter P2 022 Y Limit ELevel Instant Axis parameter P2 023 Z Limit Enable Instant Axis parameter P2 024 Z Limit Enable Instant Axis parameter P2 025 Z Limit ELevel Instant Axis parameter P2 026 4 Limit ...

Page 50: ...059 Y PulseLogic Level Instant Axis parameter P2 060 Z PulseLogic Level Instant Axis parameter P2 061 4 PulseLogic Level Instant Axis parameter P2 062 X feature Rotate0 Line1 Instant Axis parameter P2 063 Y feature Rotate0 Line1 Instant Axis parameter P2 064 Z feature Rotate0 Line1 Instant Axis parameter P2 065 4 feature Rotate0 Line1 Instant Axis parameter P2 066 X Rolling Display Usage Instant A...

Page 51: ...stant Axis parameter P2 099 4 axis max rotate speed Instant Axis parameter P2 100 hand wheel encoder dir Instant Axis parameter P2 101 X restrain acc mm s 2 Instant Axis parameter P2 102 Y restrain acc mm s 2 Instant Axis parameter P2 103 Z restrain acc mm s 2 Instant Axis parameter P2 104 4 restrain acc mm s 2 Instant Axis parameter P2 105 X max restrain rate Instant Axis parameter P2 105 Y max r...

Page 52: ...Instant Principal axis parameter P5 005 Spi Limit Enable Instant Principal axis parameter P5 006 Spi Limit Enable Instant Principal axis parameter P5 007 Spi Limit Elevel Instant Principal axis parameter P5 008 Spi Pulse Mode Instant Principal axis parameter P5 009 Spi Pulse Logic Mode Instant Principal axis parameter P5 010 Spi HomeDect ELevel Instant Principal axis parameter P5 011 Spi ExtHome C...

Page 53: ... parameter P6 019 IN4 wire No 1 24 Instant Port parameter P6 020 IN5 wire No 1 24 Instant Port parameter P6 021 IN6 wire No 1 24 Instant Port parameter P6 022 IN7 wire No 1 24 Instant Port parameter P6 023 IN8 wire No 1 24 Instant Port parameter P6 024 IN9 wire No 1 24 Instant Port parameter P6 025 IN10 wire No 1 24 Instant Port parameter P6 026 IN11 wire No 1 24 Instant Port parameter P6 027 IN12...

Page 54: ...4 Instant Port parameter P6 058 OUT19 wire No 1 24 Instant Port parameter P6 059 OUT20 wire No 1 24 Instant Port parameter P6 060 OUT21 wire No 1 24 Instant Port parameter P6 061 OUT22 wire No 1 24 Instant Port parameter P6 062 OUT23 wire No 1 24 Instant Port parameter P6 063 Safe Signal Instant Port parameter P6 064 PressureDect Port Instant Port parameter P6 065 ChuckDectect Port Instant Port pa...

Page 55: ...ExScram2 DetectPort Instant Port parameter P6 082 Air of ToolCheck OutPort Instant Port parameter P6 083 IO Conf in RESET 00 15 Instant Port parameter P6 084 IO Conf in RESET 16 23 Instant Port parameter P6 085 ExStart2 DetectPort Instant Port parameter P6 086 ExPause2 DetectPort Instant Port parameter P6 087 TCheck Limit DetectPort Instant ...

Page 56: ... distance consistent through electronic gear ratio setting of the system CMR CMD P L 1000 CMR gear ratio numerator CMD gear ratio denominator P Pulses corresponding to one rotation of the motor L Machine tool movement corresponding to one rotation of the motor mm CMD CMR is the pulse equivalent actually i e the motion distance corresponding to every pulse unit 0 001mm Ex 1 the motor rotates one cy...

Page 57: ... speed is too high it will cause vibration during motion and the step motor will be out of step The acceleration and start speed also affect manual speed home speed etc 021 X Soft PosLimit mm 022 X Soft PosLimit mm 023 Y Soft PosLimit mm 024 Y Soft PosLimit mm 025 Z Soft PosLimit mm 026 Z Soft PosLimit mm 027 4 Soft PosLimit mm 028 4 Soft PosLimit mm Range 9999 9999 Unit mm Authority Operation adm...

Page 58: ...igher Default 0 Effective time Instant Note Compensate the clearance between control axis Compensate with the pulse in minimum unit The specific number should be converted according to gear ratio 036 ZeroReturn Mode Range 0 1 Unit None Authority Operation admin or higher Default 0 program Effective time Instant Note 0 Program home 1 Mechanical home Program home is that the coordinates go to home i...

Page 59: ...99 9999 Unit Pulse Authority Operation admin or higher Default 0 Effective time Instant Note Set the compensation home offset unit pulse after axis home operation First complete the mechanical home operation offset corresponding pulse and then set this point as mechanical home Note This parameter is invalid during program home operation 047 Line number Range 0 64 Unit None Authority Operation admi...

Page 60: ...n equivalent If this value is too small the arc has higher approximation accuracy but the computation will be too high making the pause during processing obvious and affecting the processing effect 055 G73 M LoopObligate mm 056 G83 M LoopObligate mm Range 0 1 100 Unit mm Authority Operation admin or higher Default 2 000 Effective time Instant Note Set the tool retracting amount after Q is fed in G...

Page 61: ...ver to position every program block In this way if the file only has one block and the file size is very big it will cause unnecessary waiting time If this option is closed the system will exit after scanning the address of first block 061 SpindleControlMode Range 0 1 Unit None Authority Operation admin or higher Default 0 Effective time Instant Note Control mode corresponding to principal axis S ...

Page 62: ...rity Operation admin or higher Default 0 Effective time Instant Note The above alarms are checked while the system is running The system alarms once the test is valid This port is affected by IO configuration 069 OilPressure Open min 070 OilPressure Keep sec 071 OilPressureOut Freq Hz Range Unit Authority Operation admin or higher Default 0 Effective time Instant Note Set the schedule start and ho...

Page 63: ...peed is 079 PretreatmentCode Set Range 100 1000 Unit Instruction line Authority Operation admin or higher Default 500 Effective time Instant Note Set the pre reading instruction lines if the pretreatment processing pauses and pre reads please increase this value to pre read more instructions 080 Inp AccSpeed Mode 081 S Speed Acceleration Range Unit Authority Operation admin or higher Default Effec...

Page 64: ...ts indicate the compensation number In some conventional programming people usually use two digits to specify the compensation number used by corresponding tool number For example T0801 M06 indicates changing the 8 tool and compensating with 1 length 089 IP address 090 subnet mask 091 default gateway Range Unit Authority Operation admin or higher Default 192 168 0 123 255 255 255 0 192 168 0 1 Eff...

Page 65: ...s smaller the balance value is set according to the actual price effect because the forward data are insufficient and the speed can t be improved during small segment interpolating 093 feed speed setting En Range 0 1 Unit Authority Operation admin or higher Default 0 Effective time Instant Note This parameter is used to modify the interpolation speed in programming making F programming invalid Use...

Page 66: ...automatically in mechanical home mode i e the servo home positioning in this mode the accuracy of repeated home positioning depends on servo positioning accuracy and therefore it is recommended to enable this function for servo motor Step motor doesn t have encoder and can t enable this option or else the signals can t be scanned during mechanical home operation and will move constantly 017 X Limi...

Page 67: ...maximum acceleration mode and decelerates according to the maximum acceleration set to every axis by the user parameter P2 074 077 and therefore overshot will occur 029 X Pulse Mode 030 Y Pulse Mode 031 Z Pulse Mode 032 4 Pulse Mode Range 0 1 Unit None Authority Super Admin Default 1 Effective time Restart Note Pulse command format setting is to configure the mode of output pulse The compatible co...

Page 68: ...sign Num Range 0 4 Unit Pulse port sequence No Authority Super Admin Default Effective time Restart Note In default mode the actual number of every axis corresponds to the silk screen number on the shell If certain function axis is abnormal you can replace the axis through this function For example set P2 045 to 4 P2 048 to 1 then any operation to X axis will be the operation to A axis encoder por...

Page 69: ...d by 4 058 X PulseLogic Level 059 Y PulseLogic Level 060 Z PulseLogic Level 061 4 PulseLogic Level Range 0 1 Unit LOGIC VOLTAGE LEVEL Authority Super Admin Default 0 Effective time Restart Note Set the normal voltage level when the pulse is working If the setting is different from the normal voltage level required by motor drive a direction will have accumulative error during every positive and ne...

Page 70: ...alid when P2 062 P2 065 is set to 0 0 0 360 display 1 9999 999 9999 999 display The setting of this parameter and P2 062 065 axis will affect the setting of P2 041 044 Please refer to the parameter description of P2 041 044 for details 070 X Rolling Path Optimize 073 4 Rolling Path Optimize Range 0 1 Unit None Authority Super Admin Default 1 Effective time Instant Note This parameter is valid when...

Page 71: ... it will cause too much overshoot Home function the home acceleration of every axis uses this value 078 X Servo Home Dir 079 Y Servo Home Dir 080 Z Servo Home Dir 081 4 Servo Home Dir Range 0 1 Unit None Authority Super Admin Default 0 Effective time Instant Note This parameter determines the Z phase search direction when servo Z phase enable parameter is enabled in P2 009 P2 016 0 Positive 1 Nega...

Page 72: ...4 HomeSpeed3 Range 1 20000 Unit mm min Authority Super Admin Default 100 60 Effective time Instant Note Used to set the speed parameters of mechanical resetting the specific effective sequence follows Resetting speed when detecting external zero switch deceleration scanning speed 100 hand wheel encoder dir Range 0 1 Unit None Authority Super Admin Default 0 Effective time Instant Note When the log...

Page 73: ...e Unit None Authority None Default None Effective time Instant Note In this menu type the password and press Insert If the password is valid the system will enter this user mode After entering this menu will turn into Exit XXX admin mode indicating entering successfully In the new menu press the Insert key to exit the admin mode To modify the parameter table at this moment you need to enter the ad...

Page 74: ... Unit None Authority None Default None Effective time Instant Note If you have forgotten the password you can generate a PassMeg DAT file with this function provide this file to controller manufacturer and ask the manufacturer to reset the password 010 menu click way Range 0 1 Unit None Authority None Default 0 click Effective time Instant Note This function is to be developed 011 clear add up wor...

Page 75: ... display axis setting Range Unit None Authority Super user Default XYZ Effective time Instant Note Used to configure the display axis of current system and different display combinations are available This configuration only determines the content of the interface If the axis function of the hardware exists it still can output axis control during programming but the axis status won t be displayed ...

Page 76: ...t None Authority Super user Default OFF 0 Effective time Instant Note Used to configure whether NC uses additional panel which must be ADT matching additional panel or compatible with the interface of same protocol If additional panel is used the system testing info enable must be deactivated P3 19 022 sys tool outlay enable Range 0 1 Unit None Authority Super user Default OFF 0 Effective time Ins...

Page 77: ...servo port you can set the number according to axis parameters 013 Spi Encode bits p Range 64 9999 Unit None Authority Operation admin or higher Default 2500 Effective time Instant Note The received wire number of the encoder when the principal axis rotates one circle Same as common axis encoder it can only receive AB phase pulse and thus the wire number of the encoder must be pulses of one circle...

Page 78: ...wire No in the manual If the operation is successful it displays Input value 1 24 map to corresponding pin on IO board 015 IN0 Input wire No 038 IN23 Input wire No Range 1 24 Unit None Authority Super Admin Default The port table in the manual Effective time Instant Note Input terminal No configuration parameter Terminal No is the object of the system to control IO e g X external home signal test ...

Page 79: ...o set by parameter 15 62 and mapped to specified wire No To shield this function you can type 8888 and press Insert This operation is in background and displays 255 if the operation is successful 083 IO Conf in RESET 00 15 084 IO Conf in RESET 16 23 Range 0 65535 Unit Authority Super Admin Default 65404 243 Effective time Instant Note Used to configure the IO signal that the system needs to reset ...

Page 80: ...n socket inputs signals for every axis limit and other switching quantity XS6 digital output 25 core D pin socket outputs signals for switching quantity USB and serial port exchange files between PC and CNC4640 controller and realize other functions CNC4640 controller uses 24V DC power supply and the internal power consumption is about 5W XS7 accessory panel 15 core D pin socket connects to handwh...

Page 81: ...Adtech CNC Technology Co Ltd 12 Hardware interface definition and connection instructions 77 12 1 2 Mounting dimensions ...

Page 82: ... and filtering power clutter which can prevent interference with the system in certain degree To ensure system stability please take the following measures to install and connect the system CNC must be kept away from the equipment with interference e g inverter AC contactor electrostatic generator high voltage generator and sub unit of power lines and the switching power supply should be connected...

Page 83: ...l 24VDC DC relay 24VDC Cable between system and strong current cabinet B Cable between system and machine tool Bundle the cables of group B separately from group A or shield group B group B and group C should be as far as possible Cable between system and servo drive Position feedback cable Position encoder cable Handwheel cable C Other cables for shielding Bundle the cables of group C separately ...

Page 84: ...ce definition 12 2 1 Motor drive control interface XS1 XS4 Four drive interfaces are available XS1 X axis XS2 Y axis XS3 Z axis XS4 A axis and they have the same definition as shown below Simple Internal Circuit Diagram for Pulse Output ...

Page 85: ...COM Controller for single end input 10 24V 11 24V Internally provided 24V power supply directly connected to 24V power supply of the controller 12 ECA Encoder phase A input 13 ECA Encoder phase A input 14 ECB Encoder phase B input 15 ECB Encoder phase B input Standard pulse wiring diagram This wiring is suitable for CNC4640 4620 4340 4240 4342 controller Step motor drive cable to differential inpu...

Page 86: ...t PU and DR together or else the pulse interface may be damaged Wiring Diagram for Step Motor Drive with Common Anode Input Servo motor drive wiring diagram Since differential connection is used in most cases please refer to differential mode for the pulse connection Most servo drives require 12 24V power supply and the 24V power provided by pin 10 11 is available The specific connection depends o...

Page 87: ...nterface contains the hard limit signal of every axis and the definition follows Simple Internal Output Diagram for Digital Input Photoelectric Switch Wiring Diagram is the anode of approach switch is the earth wire and OUT is output signal For common approach switch please select 10 30V power supply and NPN output Photoelectric switch is similar ...

Page 88: ...m material clamping alarm input 12 IN11 Standby input 13 IN12 Standby input 14 IN13 Standby input 15 IN14 Standby input 16 IN15 Standby input 17 IN16 XLMT X axis negative limit standby IN32 18 IN17 XLMT X axis positive limit standby IN33 19 IN18 YLMT Y axis negative limit standby IN34 20 IN19 YLMT Y axis positive limit standby IN35 21 IN20 ZLMT Z axis negative limit standby IN36 22 IN21 ZLMT Z axi...

Page 89: ...st 8 IN7 Tool 4 in place test 9 IN8 Tool 5 in place test 10 IN9 Tool 6 in place test 11 IN10 Tool 7 in place test 12 IN11 Tool 8 in place test 13 IN12 Standby input 14 IN13 Standby input 15 IN14 Standby input 16 IN15 Standby input 17 IN16 XLMT X axis negative limit standby IN32 18 IN17 XLMT X axis positive limit standby IN33 19 IN18 20 IN19 21 IN20 ZLMT Z axis negative limit standby IN36 22 IN21 Z...

Page 90: ...列维护手册 86 12 2 3 Digital output interface XS6 The wiring of digital output interface follows Simple Internal Circuit of Digital Output left Wiring with Machine Tool right principal axis positive rotation for example ...

Page 91: ...of the system 9 OUT8 Standby output M12 M13 10 OUT9 Standby output M14 M15 11 OUT10 Standby output M16 M17 12 OUT11 Standby output M18 M19 13 OUT12 Standby output M40 M41 14 OUT13 Standby output M42 M43 15 OUT14 Standby output M44 M45 16 OUT15 Standby output M46 M47 17 OUT16 Standby output M48 M49 18 OUT17 Standby output M50 M51 19 OUT18 Alarm indicator 20 OUT19 Running indicator 21 OUT20 Variable...

Page 92: ... 9 OUT8 Chuck locking M12 10 OUT9 Chuck loosening M13 11 OUT10 Standby output M16 M17 12 OUT11 Standby output M18 M19 13 OUT12 Standby output M40 M41 14 OUT13 Standby output M42 M43 15 OUT14 Standby output M44 M45 16 OUT15 Standby output M46 M47 17 OUT16 Standby output M48 M49 18 OUT17 Standby output M50 M51 19 OUT18 Standby output 20 OUT19 Standby output 21 OUT20 Variable frequency speed switch 3...

Page 93: ...r switch 0 001 gear Low speed 4 IN30 button Cycle start 5 IN32 button Emergency stop 7 24V Negative pole of internally provided 24V power supply 9 IN25 axis selection X axis 10 IN27 axis selection Y axis 11 IN29 axis selection Z axis 12 IN31 axis selection A axis 13 IN33 button Emergency stop 6 HA Hand encoder phase A input signal 14 HB Hand encoder phase B input signal 15 5V Negative pole of inte...

Page 94: ...g diagram The wiring is also suitable for XS8 interface of 4640 4620 controller Wire No Definition Function 1 DAOUT1 Analog voltage output 0 10 V 2 DAOUT2 Analog voltage output 0 10 V 3 GND Internal 24V power grounding 4 GND Internal 24V power grounding 5 GND Internal 24V power grounding ...

Page 95: ... supply can t be connected to external power supply 12 5V Positive end of internal 5V power supply can t be connected to external power supply 13 5V Negative end of internal 5V power supply can t be connected to external power supply 14 NC Null 15 NC Null AB phase decoder input allows differential connection and common anode connection which will be determined by the encoder type Encoder output mo...

Page 96: ...lows The power voltage is determined by encoder If 5V power supply is used resistor R will be unnecessary For 12V power supply please use 1K 2K resistor and for 24V power supply please use 2K 5K resistor Suggestion Please use differential output encoder to ensure better anti interference when the line is long ...

Page 97: ...S232 transmission interface XS9 Serial communication interface 9 core signal socket male TXD RXD NC NC NC NC NC GND 5 9 4 8 3 7 2 6 1 NC 12 2 8 USB memory connection interface XS10 Standard USB memory e g USB disk interface 12 2 9 PC USB communication interface XS11 Standard USB communication interface ...

Page 98: ...ADT CNC46XX 系列维护手册 94 12 3 Electrical connection diagram 12 3 1 Symbol schematic diagram ...

Page 99: ...Adtech CNC Technology Co Ltd 12 Hardware interface definition and connection instructions 95 12 3 2 Power connection diagram ...

Page 100: ...ADT CNC46XX 系列维护手册 96 12 3 3 Servo drive connection diagram ...

Page 101: ...Adtech CNC Technology Co Ltd 12 Hardware interface definition and connection instructions 97 12 3 4 Step connection diagram ...

Page 102: ...ADT CNC46XX 系列维护手册 98 12 3 5 IO electrical connection diagram ...

Page 103: ...Adtech CNC Technology Co Ltd 12 Hardware interface definition and connection instructions 99 ...

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Adtech ADT-CNC4620, Maintenance Manual, Page: 1 / 103

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Summary of Contents for ADT-CNC4620

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